TBS furnace material frame

The TBS furnace frame addresses thermal deformation issues in heat treatment furnaces by using a design with connecting support rods and reinforcing structures to evenly distribute force, preventing product deformation and ensuring smooth heat treatment passage.

CN222123969UActive Publication Date: 2024-12-06CHONGQING HESHENG METAL TECH CO LTD
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Patent Information

Application Number
CN202420546370.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2024-12-06
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

Traditional heat treatment furnaces with stacked material frames experience thermal deformation leading to compression and deformation of lower layer products, affecting product quality.

Method used

A TBS furnace frame design incorporating connecting support rods, support plates, support columns, reinforcing ribs, hinge structures, and beams that distribute force evenly and prevent deformation, allowing for smooth heat treatment passage.

Benefits of technology

Prevents deformation of products during heat treatment by evenly distributing force and ensuring smooth passage, thereby maintaining product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heat treatment, in particular to a TBS furnace material frame which comprises a connecting supporting rod, a supporting plate, a supporting column, a feeding door, a rotating rod, a connecting lug and a reinforcing assembly, and the reinforcing assembly comprises a reinforcing rib, a hinge structure, a reinforcing bolt, a long beam, a short beam, a supporting piece and a limiting rod. The middles of the supporting plates are hollow and are filled in the middles of the supporting plates in a crossed mode through the connecting supporting rods, the supporting columns are erected at the four corners of the supporting plates, the reinforcing ribs penetrate through the connecting supporting rods in a penetrating mode and are not subjected to fine seam mending, and force is evenly diffused under the condition that the circulation effect is guaranteed; one side of the hinge structure is in threaded connection with the supporting columns, the other side of the hinge structure is connected with the second supporting plate, and meanwhile the supporting columns are connected through the long beams and the short beams, so that the overall strength and toughness are improved, deformation is not prone to occurring, and it is guaranteed that a workpiece placed on the connecting supporting rod is smoothly subjected to good heat treatment during heat treatment.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat treatment, in particular to a TBS furnace charge frame. Background Art

[0002] Heat treatment furnaces are generally divided into annealing furnaces, quenching furnaces, tempering furnaces, normalizing furnaces, and tempering furnaces. They are mainly used for annealing of carbon steel and alloy steel parts; and tempering of surface quenched parts.

[0003] After the casting is poured, the casting needs to be subjected to solid solution, quenching and aging heat treatment to achieve the corresponding mechanical properties. The casting needs to be placed in a material frame for heat treatment. The material frame of the traditional structure includes two material frames stacked up and down. The material frame and the casting are simultaneously subjected to solid solution, quenching and aging heat treatment in the furnace.

[0004] However, in the above manner, after entering the heat treatment furnace, the products in the lower material frame of the two stacked material frames are often compressed and deformed by the products in the upper material frame due to the thermal deformation and falling of the material frame, thus affecting the product quality. Utility Model Content

[0005] The utility model aims to provide a TBS furnace material frame to solve the problem that the material frame of the traditional structure has two material frames stacked up and down after entering the heat treatment furnace. The products in the material frame of the lower layer are often compressed and deformed by the products in the material frame of the upper layer due to the thermal deformation of the material frame and the falling of the material frame, thereby affecting the product quality.

[0006] To achieve the above-mentioned purpose, the present invention includes a connecting support rod, a support plate and a support column, wherein the connecting support rod is fixedly connected to the support plate and is located on one side of the connecting support rod, the support column is fixedly connected to the support plate and is located on one side of the support plate, and also includes a reinforcing assembly; the reinforcing assembly includes reinforcing ribs, a hinge structure, reinforcing bolts, a long beam and a short beam, the reinforcing ribs are fixedly connected to the connecting support rod and are located on one side of the connecting support rod, the hinge structure is fixedly connected to the support column and is located on one side of the support column, the reinforcing bolts are threadedly connected to the hinge structure and are located on one side of the hinge structure, the long beam is fixedly connected to the support column and is located on one side of the support column, and the short beam is fixedly connected to the support column and is located on one side of the support column.

[0007] Wherein, the reinforcement assembly also includes a support member and a limit rod, the support member is fixedly connected to the support column and is located on one side of the support column, and the limit rod is fixedly connected to the long beam and the short beam and is located on one side of the long beam and the short beam.

[0008] Among them, the TBS charge frame also includes a feed door and a rotating rod, the support column has a rotating groove, the rotating groove is located on one side of the support column, the rotating rod is fixedly connected to the support column and is located on one side of the support column, and the feed door is rotatably connected to the rotating rod and is located on one side of the rotating rod.

[0009] Wherein, the TBS charge frame further includes a connecting ear, which is fixedly connected to the long beam and is located on one side of the long beam, and the connecting ear has a connecting groove, which is located on one side of the connecting ear.

[0010] Wherein, the TBS charge frame further includes a reinforcing member, which is fixedly connected to the connecting ear and is located on one side of the connecting ear.

[0011] The utility model discloses a TBS charge frame, wherein the middle of the support plate is hollow and is cross-filled with the connecting support rods in the middle of the support plate as circulation, the support columns are erected at the four corners of the support plate, the reinforcing ribs are inserted through the connecting support rods without fine stitching, so that the force is evenly diffused at the increased fulcrum points while ensuring the effect of circulation, and the second support plate is placed on the support column, and the corners of the support plate are threadedly fixed by the reinforcing bolts passing through the hinge structure, one side of the hinge structure is threadedly connected to the support column, and the other side is connected to the second support plate, and at the same time, the long beam and the short beam are used to connect the support columns, so as to improve the overall strength, toughness and non-deformation, and at the same time, a large number of gaps are left between the long beam and the short beam to ensure that the workpiece placed on the connecting support rod can be smoothly passed through during heat treatment and good heat treatment can be performed. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0013] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model.

[0014] Figure 2 It is the overall front view of the first embodiment of the utility model.

[0015] Figure 3 It is a schematic diagram of the overall structure of the second embodiment of the utility model.

[0016] 101-connecting support rod, 102-support plate, 103-support column, 104-reinforcement rib, 105-hinge structure, 106-reinforcement bolt, 107-long beam, 108-short beam, 109-support member, 110-limiting rod, 111-feeding door, 112-rotating groove, 113-rotating rod, 114-connecting ear, 115-connecting groove, 201-reinforcement member. DETAILED DESCRIPTION

[0017] The first embodiment of the present application is:

[0018] See also Figure 1-Figure 2 ,in, Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model. Figure 2 It is the overall front view of the first embodiment of the utility model.

[0019] The utility model provides a TBS furnace material frame including a connecting support rod 101, a support plate 102, a support column 103, a feed door 111, a rotating rod 113, a connecting ear 114 and a reinforcing component, wherein the reinforcing component includes a reinforcing rib 104, a hinge structure 105, a reinforcing bolt 106, a long beam 107, a short beam 108, a support member 109 and a limiting rod 110. The above-mentioned scheme solves the problem that the material frame of the traditional structure has two material frames stacked up and down after entering the heat treatment furnace, and the products in the material frame of the lower layer are often compressed and deformed by the products in the material frame of the upper layer due to the thermal deformation and falling of the material frame, thereby affecting the quality of the products.

[0020] According to this specific embodiment, the connecting support rod 101 is fixedly connected to the support plate 102 and is located on one side of the connecting support rod 101. The support column 103 is fixedly connected to the support plate 102 and is located on one side of the support plate 102. The middle of the support plate 102 is hollow and is cross-filled with the connecting support rod 101 in the middle of the support plate 102 for circulation. The support column 103 stands at the four corners of the support plate 102 as force support.

[0021] Among them, the reinforcing rib 104 is fixedly connected to the connecting support rod 101 and is located on one side of the connecting support rod 101, the hinge structure 105 is fixedly connected to the support column 103 and is located on one side of the support column 103, the reinforcing bolt 106 is threadedly connected to the hinge structure 105 and is located on one side of the hinge structure 105, the long beam 107 is fixedly connected to the support column 103 and is located on one side of the support column 103, the short beam 108 is fixedly connected to the support column 103 and is located on one side of the support column 103, the reinforcing rib 104 is inserted through the connecting support rod 101 without making small stitches, and the effect of ensuring circulation is improved. The force is evenly dispersed at the fulcrum point, and the second support plate 102 is placed on the support column 103. The corner position of the support plate 102 is threadedly fixed through the reinforcing bolts 106 passing through the hinge structure 105. One side of the hinge structure 105 is threadedly connected to the support column 103, and the other side is connected to the second support plate 102. At the same time, the long beam 107 and the short beam 108 are used to connect the support columns 103 to improve the overall strength and toughness and prevent deformation. At the same time, a large number of gaps are left between the long beam 107 and the short beam 108 to ensure that the workpiece placed on the connecting support rod 101 can be smoothly heat treated during heat treatment.

[0022] Secondly, the support member 109 is fixedly connected to the support column 103 and is located on one side of the support column 103. The limit rod 110 is fixedly connected to the long beam 107 and the short beam 108 and is located on one side of the long beam 107 and the short beam 108. The support member 109 is located below the second support plate 102. The support member 109 is fixedly connected to the support column 103. The upper part of the second support plate 102 is used as an upward pulling force through the hinge structure 105, and the lower part is supported downward by the support member 109. At the same time, the middle of the long beam 107 and the short beam 108 is filled with multiple limit rods 110 to ensure circulation while strengthening the supporting force, so as to ensure that the workpiece at the bottom will not be squeezed and deformed due to sliding down due to gravity.

[0023] At the same time, the support column 103 has a rotating groove 112, and the rotating groove 112 is located on one side of the support column 103. The rotating rod 113 is fixedly connected to the support column 103 and is located on one side of the support column 103. The feed gate 111 is rotatably connected to the rotating rod 113 and is located on one side of the rotating rod 113. The feed gate 111 is located on one side of the short beam 108. The long beam 107 and the short beam 108 surround three directions. The rotating rod 113 passes through the support column 103 and is located in the rotating groove 112. The feed gate 111 rotates with the rotating part to realize the switch, and the workpiece is placed on the connecting support rod 101 through the position of the feed gate 111.

[0024] In addition, the connecting ear 114 is fixedly connected to the long beam 107 and is located on one side of the long beam 107. The connecting ear 114 has a connecting groove 115. The connecting groove 115 is located on one side of the connecting ear 114. The connecting ear 114 is installed on the top of the long beam 107. The connecting ear 114 has the connecting groove 115, and is connected to a lifting device through the connecting groove 115 for lifting.

[0025] When using the utility model, the middle of the support plate 102 is hollow and is filled with the connecting support rod 101 in a cross manner in the middle of the support plate 102 for circulation. The support column 103 stands at the four corners of the support plate 102. The reinforcing ribs 104 are inserted through the connecting support rod 101 without any fine stitching. The improved fulcrum points disperse the force evenly while ensuring the circulation effect. A second support plate 102 is placed on the support column 103. The corners of the support plate 102 are threadedly fixed by the reinforcing bolts 106 passing through the hinge structure 105. One side of the hinge structure 105 is connected to the support column. 103 are threadedly connected, and the other side is connected to the second support plate 102. The upper side is used as an upward pulling force through the hinge structure 105, and the lower side is used as a downward support through the support member 109. At the same time, the various support columns 103 are connected by the long beam 107 and the short beam 108 to improve the overall strength and toughness and prevent deformation. At the same time, a large number of gaps are left between the long beam 107 and the short beam 108 to ensure smooth passage during heat treatment. The feed door 111 is opened to place the workpiece on the connecting support rod 101, and then the feed door 111 is closed, and the connecting ear 114 is hooked to lift it into the heating furnace for heat treatment.

[0026] The second embodiment of the present application is:

[0027] Based on the first embodiment, please refer to Figure 3 ,in Figure 3It is a schematic diagram of the overall structure of the second embodiment of the utility model. The utility model provides a TBS charge frame which also includes a reinforcement member 201.

[0028] According to this specific embodiment, the reinforcement 201 is fixedly connected to the connecting ear 114 and is located on one side of the connecting ear 114. The reinforcement 201 is installed in the connecting groove 115. Since the connecting groove 115 is in a high temperature state, it is easy to wear. By using the reinforcement 201, when passing through the connecting groove 115, the two sides of the reinforcement 201 will first be worn, thereby preventing the connecting groove 115 from expanding due to long-term use.

[0029] When using the utility model, the middle of the support plate 102 is hollow and is filled with the connecting support rods 101 in a cross manner in the middle of the support plate 102 for circulation. The support columns 103 stand at the four corners of the support plate 102. The reinforcing ribs 104 pass through the connecting support rods 101 without any fine stitching. The increased fulcrum points disperse the force evenly while ensuring the circulation effect. A second support plate 102 is placed on the support column 103. The corners of the support plate 102 are threadedly fixed by the reinforcing bolts 106 that pass through the hinge structure 105. One side of the hinge structure 105 is connected to the support column 103. It is threadedly connected, and the other side is connected to the second support plate 102. The upper side is used as an upward pulling force through the hinge structure 105, and the lower side is used as a downward support through the support member 109. At the same time, the various support columns 103 are connected by the long beam 107 and the short beam 108 to improve the overall strength and toughness and prevent deformation. At the same time, a large number of gaps will be left between the long beam 107 and the short beam 108 to ensure smooth passage during heat treatment. Open the feed door 111 to place the workpiece on the connecting support rod 101, and then close the feed door 111, pass through the fixing piece, hook the connecting ear 114 and lift it into the heating furnace for heat treatment.

[0030] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A TBS charge frame, comprising a connecting support rod, a support plate and a support column, wherein the connecting support rod is fixedly connected to the support plate and is located on one side of the connecting support rod, and the support column is fixedly connected to the support plate and is located on one side of the support plate, It is characterized in that Also included are reinforcement components; The reinforcement assembly includes reinforcement ribs, a hinge structure, reinforcement bolts, a long beam and a short beam. The reinforcement ribs are fixedly connected to the connecting support rod and are located on one side of the connecting support rod. The hinge structure is fixedly connected to the support column and is located on one side of the support column. The reinforcement bolts are threadedly connected to the hinge structure and are located on one side of the hinge structure. The long beam is fixedly connected to the support column and is located on one side of the support column. The short beam is fixedly connected to the support column and is located on one side of the support column.

2. A TBS charge frame as claimed in claim 1, It is characterized in that The reinforcement assembly also includes a support member and a limiting rod, wherein the support member is fixedly connected to the support column and is located on one side of the support column, and the limiting rod is fixedly connected to the long beam and the short beam and is located on one side of the long beam and the short beam.

3. A TBS charge frame as claimed in claim 2, It is characterized in that The TBS charge frame also includes a feed door and a rotating rod. The support column has a rotating groove, and the rotating groove is located on one side of the support column. The rotating rod is fixedly connected to the support column and is located on one side of the support column. The feed door is rotatably connected to the rotating rod and is located on one side of the rotating rod.

4. A TBS charge frame as claimed in claim 3, It is characterized in that The TBS charge frame further comprises a connecting ear, which is fixedly connected to the long beam and is located on one side of the long beam. The connecting ear has a connecting groove, which is located on one side of the connecting ear.

5. A TBS charge frame as claimed in claim 4, It is characterized in that The TBS charge frame further comprises a reinforcing member, which is fixedly connected to the connecting ear and is located on one side of the connecting ear.