Device facilitating special-shaped rubber pipe production
By introducing components such as frame rods, limiting mechanisms and detection rings into the production device of special-shaped hose, the problem of low detection accuracy of inspection tools is solved, and the accurate detection of the outer wall size of the hose is achieved to ensure product quality and detection flexibility.
Patent Information
- Application Number
- CN202420762999.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2034-04-15
AI Technical Summary
The existing special-shaped hose inspection kit has low detection accuracy, which leads to inconvenience during detection, especially when the difference between the hose and the inspection kit is small, it is easy to fatigue when viewed with naked eyes and has low accuracy.
A production device including a frame rod, a limiting mechanism, a slip ring, a detection ring and a guide sleeve is designed. Through the cooperation of the detection rod and a spring, the precise detection of the outer wall of the hose is achieved, and the detection markings and hemispherical heads are passed. The coordination of the detection rod ensures the correct sliding and position adjustment of the detection rod, and improves the accuracy of the detection.
The device is simple in structure and accurate in use, and can achieve comprehensive inspection of the outer wall size of the hose, ensuring that the product quality meets the standards, and improving the flexibility and accuracy of inspection.
Smart Images

Figure CN222124157U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber hose production, in particular to a device for producing special-shaped rubber hoses. Background Art
[0002] Special-shaped hoses, due to their non-standard and special shapes, usually play a key role in certain specific application scenarios. These hoses may have unique cross-sectional shapes, curvatures or other special designs to meet specific fluid transmission or structural needs.
[0003] Upon investigation, it was found that the Chinese utility model patent with announcement number CN204154203U discloses a special-shaped hose inspection fixture, including a base and a inspection fixture arranged on the base; the inspection fixture includes a first end, a second end extending from the first end after being bent to one side, a third end extending from the second end after being bent to one side, a fourth end extending from the third end after being bent to one side, a fifth end extending from the fourth end after being bent to one side, and a sixth end extending from the fifth end after being bent to one side.
[0004] The above-mentioned special-shaped hose inspection fixture effectively guarantees the quality requirements of the curvature and spatial dimensions of the special-shaped hose, is easy to control the quality, is quick and accurate in operation, improves production efficiency, and is more able to meet mass production; however, when inspecting the special-shaped hose, the hose is placed in a standard inspection fixture and the inspection is completed by observing the difference between the hose and the inspection fixture. If the difference between the hose and the inspection fixture is small, it is not easy to observe, and naked eye observation is prone to fatigue, the accuracy is low, and there are certain inconveniences when using it.
[0005] Therefore, the utility model provides a device for producing special-shaped rubber hoses to solve the above problems. Utility Model Content
[0006] The utility model provides a device for producing special-shaped rubber hoses, aiming to solve the problems of low precision of existing special-shaped rubber hose inspection tools proposed in the background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for producing special-shaped rubber hoses, in order to solve the problem of low detection accuracy of the inspection tool, comprises a frame rod and a limit mechanism arranged at both ends of the frame rod, a slip ring is slidably installed on the frame rod, a fixed ring is fixedly installed on the slip ring, a detection ring is rotatably installed in the fixed ring, four guide sleeves distributed in a ring array are radially penetrated on the detection ring, and a detection mechanism is arranged in the guide sleeve;
[0008] The detection mechanism includes a detection rod slidably mounted in the guide sleeve and a spring sleeved on the detection rod, and the two ends of the spring are fixedly connected to the detection rod and the guide sleeve respectively. The detection ring and the detection rod can be used in combination to achieve accurate detection of the outer wall size of the hose.
[0009] Preferably, in order to solve the observation problem during detection, a hemispherical head is fixedly mounted on one end of the detection rod located inside the detection ring, a limit plate is fixedly mounted on one end of the detection rod away from the hemispherical head, and a plurality of detection marking lines distributed in a linear array are arranged on the detection rod. The detection results can be observed through the detection marking lines.
[0010] Preferably, in order to solve the problem of limiting the detection rod, the diameter of the hemispherical head is larger than the detection rod. The cooperation of the limiting plate and the hemispherical head ensures that the detection rod can only slide in the guide sleeve.
[0011] Preferably, in order to solve the problem of fixing the hose, the limiting mechanism includes a connecting rod fixedly mounted on one end of the rack rod and a clamp fixedly mounted on the end of the connecting rod away from the rack rod. The hose can be fixed on the rack rod by using the connecting rod and the clamp in combination.
[0012] Preferably, in order to solve the problem of accurate use of the detection ring, the detection ring and the clamp are coaxially arranged, and the diameter of the detection ring is larger than that of the clamp. The setting of the detection ring ensures that the detection ring can be coaxially arranged with the hose during the detection process, and the detection rod can be used normally.
[0013] Preferably, in order to solve the guiding problem of the slip ring, a slide groove is provided on the frame rod, and a guide block adapted to the slide groove is fixedly installed in the slip ring. The slide ring can be guided by the cooperation of the slide groove and the guide block.
[0014] The device for producing special-shaped hoses has a simple structure and is accurate in use. Through the cooperation of the detection ring, the detection rod and the guide sleeve, the size of the outer wall of the hose can be accurately detected. The staff can accurately understand the condition of the outer wall of the hose by observing the sliding degree of the detection rod and comparing the detection marking line to ensure that the product quality meets the standards. Through the sliding of the slip ring and the detection ring and the rotation of the detection ring, the position of the detection rod can be adjusted to achieve all-round detection of the outer wall of the hose, making the detection process more flexible. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of a device for producing special-shaped hoses;
[0016] Figure 2 It is a schematic diagram of the overall multi-angle structure of a device for producing special-shaped hoses;
[0017] Figure 3 for Figure 2 A schematic diagram of the structure at A;
[0018] Figure 4 The present invention is a schematic diagram of the partial decomposition structure of a detection ring for a special-shaped hose production device.
[0019] In the figure: 1, rack rod; 11, slide groove; 2, limit mechanism; 21, connecting rod; 22, clamp; 3, slip ring; 31, guide block; 32, fixing ring; 4, detection ring; 41, guide sleeve; 42, detection mechanism; 421, detection rod; 4211, hemispherical head; 4212, limit plate; 4213, detection mark; 422, spring. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] The utility model provides a device for producing special-shaped rubber hoses, such as Figure 1-4 As shown, the special-shaped hose production device includes a frame rod 1 and a limit mechanism 2 arranged at both ends of the frame rod 1, a slip ring 3 is slidably installed on the frame rod 1, a fixing ring 32 is fixedly installed on the slip ring 3, a detection ring 4 is rotatably installed in the fixing ring 32, four guide sleeves 41 distributed in a ring array are radially penetrated on the detection ring 4, and a detection mechanism 42 is arranged in the guide sleeve 41;
[0022] The detection mechanism 42 includes a detection rod 421 slidably mounted in the guide sleeve 41 and a spring 422 sleeved on the detection rod 421 , and two ends of the spring 422 are fixedly connected to the detection rod 421 and the guide sleeve 41 , respectively.
[0023] When in use, the shape of the rack rod 1 is produced according to the shape of the hose to be tested. The two ends of the hose can be fixed by the limit mechanism 2, and one end of the hose needs to pass through the detection ring 4 when fixing. After the hose is fixed, one end of the detection rod 421 can be against the outer wall of the hose under the action of the spring 422. The staff can observe the size of the outer wall of the hose by observing the sliding degree of the detection rod 421, and the position of the detection rod 421 can be adjusted by sliding the slip ring 3 and rotating the detection ring 4, so as to perform all-round detection of the hose.
[0024] Furthermore, a hemispherical head 4211 is fixedly installed at one end of the detection rod 421 located on the inner side of the detection ring 4, and the diameter of the hemispherical head 4211 is larger than that of the detection rod 421. A limiting plate 4212 is fixedly installed at one end of the detection rod 421 away from the hemispherical head 4211, and a plurality of detection marking lines 4213 distributed in a linear array are provided on the detection rod 421; when the hose passes through the detection ring 4, the hemispherical head 4211 can contact the outer wall of the hose, and the detection rod 421 can slide in the guide sleeve 41 according to the condition of the outer wall of the hose, and the staff can understand the condition of the outer wall of the hose by comparing the detection marking lines 4213.
[0025] Specifically, the limiting mechanism 2 includes a connecting rod 21 fixedly installed at one end of the rack rod 1 and a clamp 22 fixedly installed at an end of the connecting rod 21 away from the rack rod 1; when fixing the hose, the two ends of the hose can be respectively inserted into the clamp 22, so that the hose can be fixed on the rack rod 1.
[0026] More specifically, the detection ring 4 is coaxially arranged with the clamp 22, and the diameter of the detection ring 4 is larger than that of the clamp 22; the coaxial arrangement of the detection ring 4 and the clamp 22 ensures that the detection ring 4 is always coaxially arranged with the hose, and the diameter of the detection ring 4 is larger than that of the clamp 22, so that the detection rod 421 and the hemispherical head 4211 can slide along the guide sleeve 41 to realize detection.
[0027] Furthermore, a slide groove 11 is provided on the rack rod 1, and a guide block 31 adapted to the slide groove 11 is fixedly installed in the slip ring 3; when the slip ring 3 slides, the guide block 31 can slide in the slide groove 11, and the slip ring 3 can slide on the rack rod 1.
[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A device for producing special-shaped hoses, characterized in that: The invention comprises a frame rod (1) and a limiting mechanism (2) arranged at both ends of the frame rod (1); a slip ring (3) is slidably mounted on the frame rod (1); a fixing ring (32) is fixedly mounted on the slip ring (3); a detection ring (4) is rotatably mounted inside the fixing ring (32); four guide sleeves (41) distributed in a ring array are radially penetrated through the detection ring (4); and a detection mechanism (42) is arranged inside the guide sleeve (41); The detection mechanism (42) comprises a detection rod (421) slidably mounted in the guide sleeve (41) and a spring (422) sleeved on the detection rod (421), wherein two ends of the spring (422) are respectively fixedly connected to the detection rod (421) and the guide sleeve (41).
2. The device for producing special-shaped hoses according to claim 1, characterized in that: A hemispherical head (4211) is fixedly mounted on one end of the detection rod (421) located inside the detection ring (4), a limiting plate (4212) is fixedly mounted on one end of the detection rod (421) away from the hemispherical head (4211), and a plurality of detection marking lines (4213) distributed in a linear array are arranged on the detection rod (421).
3. The device for producing special-shaped hoses according to claim 2, characterized in that: The diameter of the hemispherical head (4211) is larger than that of the detection rod (421).
4. The device for producing special-shaped hoses according to claim 1, characterized in that: The limiting mechanism (2) comprises a connecting rod (21) fixedly mounted on one end of the frame rod (1) and a clamp (22) fixedly mounted on an end of the connecting rod (21) away from the frame rod (1).
5. The device for producing special-shaped hoses according to claim 4, characterized in that: The detection ring (4) and the clamp (22) are coaxially arranged, and the diameter of the detection ring (4) is larger than that of the clamp (22).
6. The device for producing special-shaped hoses according to claim 1, characterized in that: The frame rod (1) is provided with a slide groove (11), and a guide block (31) adapted to the slide groove (11) is fixedly installed in the slip ring (3).
