Treatment device for metal scraps
The device addresses the issue of metal waste generation by automating the separation and recycling of metal scraps using a filter and crushing mechanism, enhancing resource utilization and production efficiency.
Patent Information
- Application Number
- CN202420423270.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-03-06
AI Technical Summary
During metal processing, the workbench is quickly cleaned by flushing, mixing remaining metal waste chips into the solution and resulting in significant waste generation.
A device comprising a feed port, scraper, and multiple filter screens with a crushing and drying mechanism to separate, filter, and recycle metal scraps, utilizing magnetic filter screens for different types of scraps, and a fully automated process to minimize manual handling.
Effectively filters and recycles metal scraps, reducing waste, improving resource utilization, and enhancing production efficiency by automating the disposal process while ensuring quality and purity.
Smart Images

Figure CN222131161U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste chip processing, in particular to a processing device for metal waste chips. Background Art
[0002] Metal processing refers to the production activities of humans processing materials with metallic properties that are composed of metal elements or mainly composed of metal elements. It is a process technology that processes metal materials into objects, parts, and components, including large parts of bridges and ships, and even small components of engines, jewelry, and watches. It is widely used in different fields such as science, industry, art, and handicrafts.
[0003] In the related art, during the metal processing process, the workbench is generally cleaned quickly by flushing, which will mix the remaining waste chips into the solution and discharge it, resulting in a large amount of metal waste. For this reason, we propose a device for processing metal waste chips.
[0004] The above information disclosed in this Background section is only for understanding the background of the present inventive concept and therefore it may contain information that does not constitute prior art. Utility Model Content
[0005] The purpose of the utility model is to provide a device for processing metal scraps, so as to solve the problem proposed in the above background technology that during the metal processing process, the workbench is generally quickly cleaned by flushing, which will mix the remaining scraps into the solution and discharge it, resulting in a large amount of metal waste.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A device for processing metal scraps, comprising a device shell, a feed port, a scraper and a first filter screen, wherein a feed port is provided at the central position of the upper end of the device shell, and the lower end of the feed port is connected to the interior of the device shell, a mounting plate is horizontally installed at the upper end of the interior of the device shell, a rotating stud is rotatably arranged inside the mounting plate, the left side of the rotating stud is rotatably arranged in a movable sleeve, the right side of the rotating stud is connected to the output end of the driving motor inside the mounting plate, a mounting block is provided on the outer side of the rotating stud in threaded engagement, and a scraper is fixedly installed at the lower end of the mounting block A plate, a first filter screen is horizontally installed inside the device shell below the scraper, the lower end of the scraper is fitted with the upper end of the first filter screen, a second filter screen is horizontally installed inside the device shell below the first filter screen, a mounting vertical plate is symmetrically fixedly installed inside the device shell below the second filter screen, a support block is installed on the side of the mounting vertical plates close to each other, a third filter screen is placed on the upper end of the support block, a material guide frame is integrally formed on the upper end of the third filter screen, and the left and right sides of the material guide frame are fitted with one side of the mounting vertical plate.
[0008] In some embodiments, a collecting box is fixedly installed on the upper left end of the device housing, a first connecting hole is opened on the left wall of the device housing at the upper end of the first filter, a crushing shaft is horizontally rotated inside the collecting box, the left side of the crushing shaft is connected to the output end of the crushing motor, a plurality of crushing blades are arranged on the outside of the crushing shaft, a drying plate is installed on the left side of the collecting box, and a discharge port is opened at the front end of the collecting box.
[0009] In some embodiments, the right side of the second filter screen passes through the wall of the device housing, and a second connecting hole is opened on the right side wall of the device housing at the upper end of the second filter screen. A sealing plate is provided at the contact position between the second filter screen and the device housing, and a connecting plate is fixedly provided on the right side of the second filter screen. Connecting studs are provided through the upper and lower ends of the connecting plate, and fastening nuts are provided on the connecting studs.
[0010] In some embodiments, a maintenance port is installed at the front end of the device housing at a position corresponding to the first filter screen, and a plurality of through holes are provided on the mounting plate.
[0011] In some embodiments, an observation window and a controller are installed below the front end of the device housing, a drain pipe is provided at the front end of the device housing between the observation window and the controller, and a stop valve is provided on the drain pipe.
[0012] In some embodiments, a rotating stud is provided inside the mounting riser, and the connection method of the rotating stud inside the mounting riser is the same as that of the mounting plate, and the driving motor is a waterproof motor.
[0013] The beneficial effects of the utility model are:
[0014] Metal scraps can be effectively filtered, separated and recycled, reducing waste and pollution of waste materials, improving resource utilization and environmental protection level; suitable filter screens can be selected according to different types of metal scraps, such as magnetic filter screens, to improve filtering effect and accuracy, and ensure the quality and purity of metal scraps; scrapers, crushing blades and drying plates are used to scrape, crush and dry metal scraps, break up agglomerated scraps, remove excess cutting fluid, and facilitate subsequent storage and transportation; a fully automated disposal process is adopted, without the need for manual cleaning, saving manpower and time, and avoiding damage to personnel by tools and damage to workpieces by chips, thereby improving production quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of a metal scrap processing device proposed by the utility model;
[0016] Figure 2 This is a front view of a metal scrap processing device proposed by the utility model;
[0017] Figure 3 This is a diagram showing the internal structure of a mounting plate of a metal scrap processing device proposed by the utility model;
[0018] Figure 4 This is an enlarged view of point A of a metal scrap processing device proposed by the utility model;
[0019] Figure 5 This is an enlarged view of point B of a metal scrap processing device proposed by the utility model.
[0020] In the figure: 1 is the device shell, 2 is the feed port, 3 is the mounting plate, 4 is the scraper, 5 is the first filter screen, 6 is the second filter screen, 7 is the mounting vertical plate, 8 is the material guide frame, 9 is the third filter screen, 10 is the support block, 11 is the inspection port, 12 is the controller, 13 is the drain pipe, 14 is the observation window, 15 is the through hole, 16 is the movable sleeve, 17 is the mounting block, 18 is the rotating stud, 19 is the driving motor, 20 is the collecting box, 21 is the crushing motor, 22 is the crushing shaft, 23 is the drying plate, 24 is the first connecting hole, 25 is the second connecting hole, 26 is the connecting stud, 27 is the sealing plate, 28 is the fastening nut, 29 is the connecting plate, and 30 is the discharge port. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] It should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the utility model.
[0023] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] Reference Figure 1 , 2 3. A device for processing metal scraps, comprising a device shell 1, a feed port 2, a scraper 4 and a first filter 5. The feed port 2 is provided at the central position of the upper end of the device shell 1, and the lower end of the feed port 2 is connected to the interior of the device shell 1. A mounting plate 3 is horizontally installed at the upper end of the inner part of the device shell 1, and a rotating stud 18 is rotatably arranged inside the mounting plate 3. The left side of the rotating stud 18 is rotatably arranged in a movable sleeve 16, and the right side of the rotating stud 18 is connected to the output end of the driving motor 19 inside the mounting plate 3. A mounting block 17 is provided on the outer side of the rotating stud 18 in threaded engagement, and a scraper 4 is fixedly installed at the lower end of the mounting block 17. A first filter 5 is horizontally installed inside the device shell 1 below the scraper 4, and the lower end of the scraper 4 is fitted with the upper end of the first filter 5. The device shell 1 A second filter screen 6 is horizontally installed below the first filter screen 5 inside, and a mounting vertical plate 7 is symmetrically fixedly installed inside the device housing 1 below the second filter screen 6. A support block 10 is installed on the side where the mounting vertical plates 7 are close to each other, and a third filter screen 9 is placed on the upper end of the support block 10. A material guide frame 8 is integrally formed on the upper end of the third filter screen 9, and the left and right sides of the material guide frame 8 are fitted with one side of the mounting vertical plate 7. The debris in the solution is filtered and intercepted by the first, second and third filter screens. The second filter screen 6 can use a magnetic filter screen according to the type of debris. The third filter screen 9 is generally located at the bottom of the device housing 1. When necessary, the height of the third filter screen 9 is increased to filter and separate the debris in the solution. The scraper 4 provided can scrape and recover the debris on the first filter screen 5.
[0025] When the embodiments of the present utility model are implemented, Figure 1 , 4 As shown, a collecting box 20 is fixedly installed on the upper left end of the device housing 1, and a first connecting hole 24 is opened on the left wall of the device housing 1 at the upper end of the first filter 5. A crushing shaft 22 is horizontally rotatably arranged inside the collecting box 20, and the left side of the crushing shaft 22 is connected to the output end of the crushing motor 21. A plurality of groups of crushing blades are arranged on the outer side of the crushing shaft 22. A drying plate 23 is installed on the left side of the collecting box 20, and a discharge port 30 is opened at the front end of the collecting box 20. The debris is recovered into the collecting box 20 by the scraper 4, and the agglomerated debris is broken up by the crushing blades. At the same time, the debris is dried by the drying plate 23, and the drying plate 23 can be an electric heating plate.
[0026] When the embodiments of the present utility model are implemented, Figure 1 , 5 As shown, the right side of the second filter screen 6 passes through the wall of the device housing 1, and a second connecting hole 25 is opened on the right side wall of the device housing 1 at the upper end of the second filter screen 6. A sealing plate 27 is provided at the contact position between the second filter screen 6 and the device housing 1. A connecting plate 29 is fixedly provided on the right side of the second filter screen 6, and connecting studs 26 are provided through the upper and lower ends of the connecting plate 29. A fastening nut 28 is matched with the connecting stud 26. Through the connecting stud 26 and the fastening nut 28, the second filter screen 6 can be quickly disassembled and replaced, so that the debris on the second filter screen 6 can be collected conveniently.
[0027] When the embodiments of the present utility model are implemented, Figure 1 , 2 As shown, a maintenance port 11 is installed at the front end of the device housing 1 at a corresponding position of the first filter screen 5, a plurality of through holes 15 are provided on the mounting plate 3, an observation window 14 and a controller 12 are installed below the front end of the device housing 1, a drain pipe 13 is provided at the front end of the device housing 1 between the observation window 14 and the controller 12, a stop valve is provided on the drain pipe 13, a rotating stud 18 is provided inside the mounting riser 7, and the connection method of the rotating stud 18 inside the mounting riser 7 is the same as that of the mounting plate 3, the driving motor 19 is a waterproof motor, and a maintenance port 11 is also provided on the back side of the device housing 1 to replace and overhaul the third filter screen 9, and a liquid level sensor can be provided at the lower end of the inside of the device housing 1 for detecting the liquid level of the solution in the device housing 1.
[0028] In this embodiment, first, the solution containing metal scraps is poured into the device housing 1 through the feed port 2. Secondly, the driving motor 19 drives the rotating stud 18 to rotate, and the mounting block 17 on the rotating stud 18 moves accordingly. The lower end of the mounting block 17 is fixed with a scraper 4, and the lower end of the scraper 4 is in contact with the upper end of the first filter screen 5. The scraper 4 can scrape and recover the scraps on the first filter screen 5, and send the scraps into the first connecting hole 24 on the left wall of the device housing 1. The first connecting hole 24 is connected to the collection box 20, and the collection box 20 is connected to the first connecting hole 24. There is a crushing shaft 22 that rotates horizontally inside the box 20. There are multiple groups of crushing blades on the crushing shaft 22. The crushing blades can break up the debris. There is also a drying plate 23 on the left side of the collection box 20. The drying plate 23 can dry the debris. The dried debris is discharged from the discharge port 30 of the collection box 20. Again, a second filter screen 6 is horizontally installed below the first filter screen 5. The second filter screen 6 can use a magnetic filter screen according to the type of debris to further filter and intercept the debris in the solution. The right side of the second filter screen 6 is penetrated The wall of the device shell 1 is penetrated, and a second connecting hole 25 is provided on the right wall of the device shell 1. By tightening or loosening the fastening nut 28, the second filter screen 6 can be quickly disassembled and replaced, so as to facilitate the collection of debris on the second filter screen 6. Finally, two mounting vertical plates 7 are symmetrically fixed below the second filter screen 6. A support block 10 is installed on the side where the mounting vertical plates 7 are close to each other. A third filter screen 9 is placed on the upper end of the support block 10. A material guide frame 8 is integrally formed on the upper end of the third filter screen 9. The left and right sides of the material guide frame 8 are fitted with one side of the mounting vertical plate 7. The third filter screen 9 can perform the final filtering and separation of the debris in the solution. The third filter screen 9 is generally located at the bottom of the device shell 1. When necessary, the height of the third filter screen 9 can be increased to adjust the filtering effect. A drain pipe 13 is connected to the front end of the device shell 1 between the observation window 14 and the controller 12. A stop valve is provided on the drain pipe 13 to control the discharge of the solution. A liquid level sensor can also be provided at the lower end of the inner part of the device shell 1 to detect the liquid level of the solution in the device shell 1 to prevent overflow.
[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A device for processing metal scraps, comprising a device housing (1), a feed inlet (2), a scraper (4) and a first filter (5), characterized in that: A feed port (2) is provided at the central position of the upper end of the device housing (1), and the lower end of the feed port (2) is connected to the interior of the device housing (1). A mounting plate (3) is horizontally installed at the upper end of the interior of the device housing (1), and a rotating stud (18) is rotatably arranged inside the mounting plate (3). The left side of the rotating stud (18) is rotatably arranged in a movable sleeve (16), and the right side of the rotating stud (18) is connected to the output end of the drive motor (19) inside the mounting plate (3). A mounting block (17) is threadedly engaged with the outer side of the rotating stud (18), and a scraper (4) is fixedly installed at the lower end of the mounting block (17). The scraper (4) is located below the device. A first filter screen (5) is horizontally installed inside the shell (1), the lower end of the scraper (4) is fitted with the upper end of the first filter screen (5), a second filter screen (6) is horizontally installed below the first filter screen (5) inside the device shell (1), a mounting vertical plate (7) is symmetrically fixedly installed below the second filter screen (6) inside the device shell (1), a support block (10) is installed on one side of the mounting vertical plates (7) close to each other, a third filter screen (9) is placed on the upper end of the support block (10), a material guide frame (8) is integrally formed at the upper end of the third filter screen (9), and the left and right sides of the material guide frame (8) are fitted with one side of the mounting vertical plate (7).
2. The metal scrap processing device according to claim 1, characterized in that: A collecting box (20) is fixedly installed at the upper left end of the device housing (1); a first connecting hole (24) is provided on the left wall surface of the device housing (1) at the upper end of the first filter screen (5); a crushing shaft (22) is horizontally rotatably arranged inside the collecting box (20); the left side of the crushing shaft (22) is connected to the output end of the crushing motor (21); a plurality of crushing blades are arranged outside the crushing shaft (22); a drying plate (23) is installed on the left side of the collecting box (20); and a discharge port (30) is provided at the front end of the collecting box (20).
3. The metal scrap processing device according to claim 1, characterized in that: The right side of the second filter screen (6) passes through the wall surface of the device housing (1); a second connecting hole (25) is provided on the right side wall surface of the device housing (1) at the upper end of the second filter screen (6); a sealing plate (27) is provided at the contact position between the second filter screen (6) and the device housing (1); a connecting plate (29) is fixedly provided on the right side of the second filter screen (6); connecting studs (26) are provided through the upper and lower ends of the connecting plate (29); and a fastening nut (28) is provided on the connecting studs (26).
4. The metal scrap processing device according to claim 1, characterized in that: An inspection port (11) is installed at the front end of the device housing (1) at a position corresponding to the first filter screen (5), and a plurality of through holes (15) are provided on the mounting plate (3).
5. The metal scrap processing device according to claim 1, characterized in that: An observation window (14) and a controller (12) are installed below the front end of the device housing (1); a drainage pipe (13) is provided at the front end of the device housing (1) between the observation window (14) and the controller (12); and a stop valve is provided on the drainage pipe (13).
6. The metal scrap processing device according to claim 1, characterized in that: A rotating stud (18) is arranged inside the mounting vertical plate (7), and the connection method of the rotating stud (18) inside the mounting vertical plate (7) is the same as that of the mounting plate (3). The driving motor (19) is a waterproof motor.
