Copper powder filter

The copper powder filter addresses the issue of damage from prolonged sewage contact by using a movable feeding mechanism and rotating brush to shield and clean the filter, ensuring effective and durable operation.

CN222131162UActive Publication Date: 2024-12-10GANZHOU BEYOND SCI TECH CO LTD
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Patent Information

Application Number
CN202420603578.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2024-12-10
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

Existing copper powder filters are prone to damage due to prolonged contact with sewage, which can cause rust and splashing sewage to enter electrical components, leading to potential damage.

Method used

A copper powder filter design featuring a vertically movable feeding mechanism, a strip brush, and a rotating driving mechanism that shields the filtering position from sewage during operation, allowing the brush to clean and collect copper powder after filtration without prolonged exposure.

Benefits of technology

The design effectively prevents damage by minimizing sewage contact and efficiently collects copper powder, reducing wear and maintaining filter integrity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a copper powder filter which comprises a cylinder and a disc fixedly mounted in the cylinder, and the disc is horizontally arranged; the feeding mechanism can move vertically, two fan-shaped discharging grooves are formed in the disc, a filter screen plate is fixedly embedded in the discharging groove located in the rear side of the disc, and a lower end opening of the feeding mechanism is aligned to the upper portion of the filter screen plate; the material receiving cover is arranged at the lower part of the blanking groove which is not provided with the filter screen plate; the strip brush is arranged on the upper portion of the disc, one end of the strip brush is fixedly provided with a rotating shaft, the rotating shaft is rotationally connected with the middle of the disc, and the bottom end of the rotating shaft is connected with a rotating driving mechanism; and the drainage mechanism is installed at the bottom of the disc, and the upper end of the drainage mechanism communicates with the discharging groove where the filter screen plate is installed. Through the feeding mechanism capable of vertically moving, the feeding mechanism is located at the lower position during filtering, the filtering position is sealed and shielded, sewage cannot enter the strip brush, and long-term contact with the sewage is avoided.
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Description

Technical Field

[0001] The utility model relates to a copper powder filter. Background Art

[0002] During the manufacturing process of HDI printed circuit boards, drilling and mechanical processing will cause wear on the copper layer, thereby generating copper powder. After the above processing, it is necessary to rinse and clean the copper powder on the surface of the circuit board, which will produce wastewater containing copper powder.

[0003] In the prior art, a copper powder filter is used to filter the above-mentioned sewage to filter and intercept the copper powder in the sewage; when the copper powder filter is used for a long time, a large amount of copper powder will accumulate on the surface. At present, a cleaning mechanism is generally used in the prior art to clean the filter surface and sweep it into a collection mechanism, such as the existing patent document "CN215855544U an environmentally friendly copper powder filter that is easy to clean"; although it can clean the filter surface and collect copper powder; but when in use, the cleaning mechanism is placed in the filtering position for a long time, so that the cleaning mechanism is in contact with the sewage for a long time, which is easy to cause damage to the cleaning mechanism, such as metal parts, which may cause rust, and splashing sewage may enter the electrical components of the cleaning mechanism, which is easy to cause damage. Utility Model Content

[0004] The utility model provides a copper powder filter to solve the technical problem that a cleaning mechanism is easily damaged when placed in sewage for a long time.

[0005] The utility model solves the above technical problems through the following technical solutions:

[0006] The utility model provides a copper powder filter, comprising a cylinder and a disc fixedly mounted inside the cylinder, the disc being arranged horizontally; further comprising: a feeding mechanism which can be moved vertically, the disc being provided with two fan-shaped feed troughs, the feed trough located at the rear side of the disc being fixedly fitted with a filter screen plate, the lower port of the feeding mechanism being aligned with the upper portion of the filter screen plate; a material receiving cover, the material receiving cover being placed at the lower portion of the feed trough where the filter screen plate is not installed, and the material receiving cover being connected with a lifting mechanism; a strip brush, the strip brush being arranged at the upper portion of the disc, and a rotating shaft being fixedly mounted at one end of the strip brush, the rotating shaft being rotatably connected to the middle portion of the disc, the bottom end of the rotating shaft being connected with a rotating driving mechanism, the strip brush being driven to rotate along the axis of the disc by the rotating driving mechanism; a drainage mechanism, the drainage mechanism being mounted to the bottom of the disc, and the upper end of the drainage mechanism being connected with the feed trough where the filter screen plate is installed.

[0007] Preferably, the feeding mechanism includes a movable cover; the upper part of the movable cover is connected with an interface, the top of the cylinder is provided with a through groove, the movable cover passes through the through groove, and the movable cover is connected with the through groove with a clearance fit, and a sealing gasket is fixedly installed on the bottom opening edge of the movable cover.

[0008] Preferably, the interface is connected to a rubber bellows, and the top end of the rubber bellows is connected to a water inlet pipe.

[0009] Preferably, an electric push rod is provided at the rear of the movable cover, the housing of the electric push rod is fixedly mounted to the back of the cylinder, the output end of the electric push rod is fixedly connected to a connecting strip, and the connecting strip is fixedly connected to the back outer wall of the movable cover.

[0010] Preferably, the rotation drive mechanism includes a first motor, a connecting rod, a first bevel gear and a second bevel gear; the first bevel gear is fixedly sleeved to the bottom end of the rotating shaft, the first bevel gear is meshedly connected to the second bevel gear, one end of the connecting rod is fixedly sleeved to the second bevel gear, the first motor is fixedly installed on the outer wall of the cylinder, and the output shaft end of the first motor is fixedly connected to one end of the connecting rod.

[0011] Preferably, bristles are arranged on the bottom surface of the strip brush, and the bristles are in contact with the top surface of the disc.

[0012] Preferably, the lifting mechanism includes a shell, a second motor, a screw and a movable seat; the shell is fixedly mounted on the outer wall of the cylinder, the second motor is fixedly mounted on the bottom of the shell, a screw is rotatably mounted inside the shell, the output shaft end of the second motor is fixedly connected to the bottom end of the screw, a threaded hole is provided on the upper part of the movable seat, and the threaded hole is threadedly connected to the screw, and a vertical guide groove is provided on the outer wall of the cylinder; the movable seat passes through the guide groove and extends to the inside of the cylinder; the movable seat is slidably connected to the guide groove.

[0013] Preferably, a slot is provided at the lower portion of the movable seat, an insert block is fixedly installed on the outer wall of the material receiving cover, the insert block is fitted into the slot, a guide sleeve is fixedly installed at the lower portion of the movable seat, and the guide sleeve is connected to the slot, an insert rod is connected with the guide sleeve through a clearance fit, a positioning hole is provided on the insert block, the insert rod is plugged into the positioning hole, a spring is provided on the top of the guide sleeve, and the insert rod is elastically connected to the top of the guide sleeve through the spring.

[0014] Preferably, a rubber ring is fixedly installed at the top opening of the material receiving cover, and the rubber ring contacts the bottom surface of the cylinder.

[0015] Preferably, a plurality of supporting feet are fixedly mounted on the bottom of the cylinder in a circular array.

[0016] On the basis of conforming to the common sense in the art, the above-mentioned preferred conditions can be arbitrarily combined to obtain the preferred embodiments of the present utility model.

[0017] The positive and progressive effects of the utility model are:

[0018] The copper powder filter proposed above has a vertically movable feeding mechanism, a strip brush, a rotating driving mechanism and a material receiving cover. When filtering, the feeding mechanism is in a lower position to seal and shield the filtering position, so that sewage will not enter the strip brush, thereby avoiding long-term contact with sewage and causing damage. After filtering, the feeding mechanism moves to a high position, cancels the shielding of the filtering position, drives the strip brush to rotate through the rotating driving mechanism, and brushes and sweeps, and collects through the material receiving cover to achieve brushing after filtration, thereby greatly reducing the sewage contacted by the strip brush. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0020] Figure 2 It is a schematic diagram of the structure inside the cylinder when the movable cover of the utility model is in a high position.

[0021] Figure 3 It is a schematic diagram of the structure of the utility model at the upper and lower positions of the disc.

[0022] Figure 4 It is a schematic diagram of the structure of the top surface of the cylinder and the surrounding outside of the utility model.

[0023] Figure 5 It is a structural schematic diagram of the rotary drive mechanism of the utility model.

[0024] Figure 6 It is a schematic diagram of the installation structure of the movable cover of the utility model.

[0025] Figure 7 It is a structural schematic diagram of the lifting mechanism of the utility model.

[0026] Figure 8 For this utility model Figure 7 Schematic diagram of the structure with the A part in the middle enlarged.

[0027] Description of Reference Numerals

[0028] 1. Cylinder; 101. Support foot; 102. Through groove; 103. Guide groove; 2. Disc; 201. Feed chute; 202. Filter screen; 3. Movable cover; 301. Interface; 302. Sealing gasket; 4. Rubber bellows; 5. Water inlet pipe; 6. Rotating shaft; 7. Strip brush; 8. Feed cover; 9. Drain cover; 10. Drain pipe; 11. Insert block; 1101. Positioning jack; 12. First bevel gear; 13. First motor; 14. Connecting strip; 15. Lifting mechanism; 1501. Housing; 1502. Second motor; 1503. Screw; 1504. Movable seat; 16. Connecting rod; 17. Second bevel gear; 18. Electric push rod; 19. Guide sleeve; 20. Insert rod; 21. Spring. DETAILED DESCRIPTION

[0029] The present invention is further described below by way of embodiments, but the present invention is not limited to the scope of the embodiments.

[0030] like Figure 1-8 As shown, a copper powder filter comprises a cylinder 1 and a disc 2 fixedly mounted inside the cylinder 1, wherein the disc 2 is arranged horizontally; and further comprises:

[0031] A vertically movable feeding mechanism, wherein the disc 2 is provided with two fan-shaped feeding troughs 201, and a filter screen plate 202 is fixedly mounted on the feeding trough 201 at the rear side of the disc 2, and the lower port of the feeding mechanism is aligned with the upper part of the filter screen plate 202;

[0032] A material receiving cover 8, which is placed at the lower part of the material discharge chute 201 where the filter screen plate 202 is not installed, and is connected to a lifting mechanism 15;

[0033] A strip brush 7, wherein the strip brush 7 is arranged on the upper part of the disc 2, and a rotating shaft 6 is fixedly installed at one end of the strip brush 7, the rotating shaft 6 is rotatably connected to the middle part of the disc 2, and a rotating driving mechanism is connected to the bottom end of the rotating shaft 6, and the strip brush 7 is driven to rotate along the axis of the disc 2 by the rotating driving mechanism;

[0034] The drainage mechanism is installed at the bottom of the disc 2, and the upper end of the drainage mechanism is connected to the feed chute 201 on which the filter screen plate 202 is installed.

[0035] The feeding mechanism includes a movable cover 3; the upper part of the movable cover 3 is connected with an interface 301, the top of the cylinder 1 is provided with a through groove 102, the movable cover 3 passes through the through groove 102, and the movable cover 3 is connected with the through groove 102 with a clearance fit, and a sealing gasket 302 is fixedly installed on the bottom opening edge of the movable cover 3.

[0036] The interface 301 is connected to a rubber bellows 4 , and a top end of the rubber bellows 4 is connected to a water inlet pipe 5 .

[0037] An electric push rod 18 is arranged at the rear of the movable cover 3 , and the shell of the electric push rod 18 is fixedly installed to the back side of the cylinder 1 . The output end of the electric push rod 18 is fixedly connected to a connecting strip 14 , and the connecting strip 14 is fixedly connected to the back outer wall of the movable cover 3 .

[0038] The rotation drive mechanism includes a first motor 13, a connecting rod 16, a first bevel gear 12 and a second bevel gear 17; the first bevel gear 12 is fixedly sleeved to the bottom end of the rotating shaft 6, the first bevel gear 12 is meshedly connected to the second bevel gear 17, one end of the connecting rod 16 is fixedly sleeved to the second bevel gear 17, the first motor 13 is fixedly installed on the outer wall of the cylinder 1, and the output shaft end of the first motor 13 is fixedly connected to one end of the connecting rod 16.

[0039] Bristles are arranged on the bottom surface of the strip brush 7 , and the bristles are in contact with the top surface of the disc 2 .

[0040] The lifting mechanism 15 includes a shell 1501, a second motor 1502, a screw 1503 and a movable seat 1504; the shell 1501 is fixedly installed on the outer wall of the cylinder 1, the second motor 1502 is fixedly installed at the bottom of the shell 1501, the screw 1503 is rotatably installed inside the shell 1501, the output shaft end of the second motor 1502 is fixedly connected to the bottom end of the screw 1503, a threaded hole is provided on the upper part of the movable seat 1504, and the threaded hole is threadedly connected to the screw 1503, and a vertical guide groove 103 is provided on the outer wall of the cylinder 1; the movable seat 1504 passes through the guide groove 103 and extends to the inside of the cylinder 1; the movable seat 1504 is slidably connected to the guide groove 103.

[0041] A slot is provided at the bottom of the movable seat 1504, and an insert block 11 is fixedly installed on the outer wall of the material receiving cover 8, and the insert block 11 is installed in the slot. A guide sleeve 19 is fixedly installed at the bottom of the movable seat 1504, and the guide sleeve 19 is connected to the slot. An insert rod 20 is connected to the guide sleeve 19 with a clearance fit. A positioning hole 1101 is provided on the insert block 11, and the insert rod 20 is plugged into the positioning hole 1101. A spring 21 is provided on the top of the guide sleeve 19, and the insert rod 20 is elastically connected to the top of the guide sleeve 19 through the spring 21.

[0042] A rubber ring is fixedly mounted at the top opening of the material receiving cover 8 , and the rubber ring contacts the bottom surface of the cylinder 1 .

[0043] A plurality of legs 101 are fixedly mounted on the bottom of the cylinder 1 in a circular array.

[0044] Working principle: The entire copper powder filter, external power supply and control switch are used for power supply and electrical control;

[0045] When in use, the structure inside the cylinder 1 is as follows Figure 1 As shown, the electric push rod 18 is in a retracted state, so that the movable cover 3 is in a lower position, so that the rubber gasket is pressed against the top surface of the disc 2 to form a seal, and the rubber ring on the receiving cover 8 is pressed against the bottom surface of the disc 2 to form a seal;

[0046] The sewage generated by PCB board processing enters through the water inlet pipe 5, then passes through the rubber bellows 4, the interface 301, and the movable cover 3 in sequence, and is discharged from the bottom of the movable cover 3, and then filtered through the filter plate 202. The filtered sewage enters the drainage cover 9 and is then discharged through the drainage pipe 10. The drainage pipe 10 can be connected to an external water pipe to discharge the sewage into other sewage treatment equipment;

[0047] In the above process, the copper powder in the water is filtered through the filter screen plate 202 and is intercepted to the top surface of the filter screen plate 202;

[0048] After filtering for a period of time, the filter screen plate 202 needs to be maintained, and the copper powder filtered from the top surface of the filter screen plate 202 is cleaned and removed; the specific operation is as follows: the water inlet pipe 5 stops discharging sewage, and then the electric push rod 18 is extended, and the movable cover 3 is driven upward through the connecting strip 14. When it moves upward, the rubber bellows 4 is squeezed upward to shrink the rubber bellows 4. The design of the rubber bellows 4 will not affect the up and down movement of the movable cover 3, and the movable cover 3 is always connected to the water inlet pipe 5. After the movable cover 3 moves upward, the structure inside the cylinder 1 is as shown in FIG. Figure 2 As shown, the top of the filter screen plate 202 is unblocked, and then the first motor 13 drives the connecting rod 16 to rotate, and the first bevel gear 12 and the second bevel gear 17 are meshed and driven to drive the rotating shaft 6 to rotate, so that the strip brush 7 brushes the top of the disc 2, and the bristles of the strip brush 7 pass through the filter screen plate 202, driving the copper powder to move toward the lower material trough 201. After the copper powder passes through the lower material trough 201, it is discharged and discharged into the receiving cover 8 for collection;

[0049] After cleaning, the first motor 13 is turned off, and then the electric push rod 18 is retracted to press the sealing gasket 302 against the top surface of the disc 2 again;

[0050] After the material receiving hood 8 collects the copper powder, the material receiving hood 8 is driven downward by the lifting mechanism 15 to make the material receiving hood 8 leave the bottom of the cylinder 1; the specific operation is as follows: the second motor 1502 drives the screw 1503 to rotate, the screw 1503 and the threaded hole are screwed, and the movable seat 1504 and the guide groove 103 are coordinated to realize the vertical drive of the movable seat 1504. When the movable seat 1504 moves vertically, it drives the material receiving hood 8 to move, so that the material receiving hood 8 can be moved to the bottom of the cylinder 1 and leave the cylinder 1, and then the insertion rod 20 can be manually pulled to pull the insertion rod 20 out of the positioning insertion hole 1101, and then the material receiving hood 8 is pulled to pull the insertion block 11 out of the slot, canceling the positioning, and then the material receiving hood 8 can be pulled to be taken out from the bottom of the cylinder 1. After being taken out, the material in the material receiving hood 8 can be dumped and discharged;

[0051] After dumping the material, the material receiving cover 8 is inserted into the lower part of the cylinder 1 again, and the insertion rod 20 is pulled to make the bottom end of the insertion rod 20 enter the guide sleeve 19, and then the insertion block 11 is inserted into the slot, and the insertion rod 20 is released. Through the elastic force of the spring 21, the insertion rod 20 is inserted into the positioning socket 1101 to achieve positioning, and the installation of the material receiving cover 8 is completed. Then, the lifting mechanism 15 is driven to make the rubber ring on the material receiving cover 8 contact with the bottom surface of the disc 2, and the use is completed.

[0052] It should be noted that both the first motor 13 and the second motor 1502 are servo motors; each time the strip brush 7 cleans, the first motor 13 drives the strip brush 7 to rotate an integer number of circles, and resets it to its original position after each cleaning.

[0053] The utility model is not limited to the above-mentioned embodiments. Any changes in shape or structure are within the protection scope of the utility model. The protection scope of the utility model is defined by the attached claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principle and essence of the utility model, but these changes and modifications are within the protection scope of the utility model.

Claims

1. A copper powder filter, comprising a cylinder (1) and a disc (2) fixedly mounted inside the cylinder (1), wherein the disc (2) is arranged horizontally; characterized in that: Also includes: A vertically movable feeding mechanism, wherein the disc (2) is provided with two fan-shaped feeding troughs (201), the feeding trough (201) located at the rear side of the disc (2) is fixedly fitted with a filter screen plate (202), and the lower port of the feeding mechanism is aligned with the upper part of the filter screen plate (202); A material receiving cover (8), the material receiving cover (8) being placed at the lower part of the material discharge chute (201) where the filter screen plate (202) is not installed, and the material receiving cover (8) being connected to a lifting mechanism (15); A strip brush (7), wherein the strip brush (7) is arranged on the upper part of the disc (2), and a rotating shaft (6) is fixedly mounted on one end of the strip brush (7), the rotating shaft (6) is rotatably connected to the middle part of the disc (2), and the bottom end of the rotating shaft (6) is connected to a rotating drive mechanism, and the strip brush (7) is driven to rotate along the axis of the disc (2) by the rotating drive mechanism; A drainage mechanism is installed at the bottom of the disc (2), and the upper end of the drainage mechanism is connected to a feed chute (201) on which the filter screen plate (202) is installed.

2. The copper powder filter according to claim 1, characterized in that: The feeding mechanism comprises a movable cover (3); the upper part of the movable cover (3) is connected to an interface (301); the top of the cylinder (1) is provided with a through groove (102); the movable cover (3) passes through the through groove (102), and the movable cover (3) is connected to the through groove (102) with a clearance fit; a sealing gasket (302) is fixedly installed on the edge of the bottom opening of the movable cover (3).

3. The copper powder filter according to claim 2, characterized in that: The interface (301) is connected to a rubber bellows (4) installed therein, and the top end of the rubber bellows (4) is connected to a water inlet pipe (5).

4. The copper powder filter according to claim 2, characterized in that: An electric push rod (18) is arranged at the rear of the movable cover (3), and the shell of the electric push rod (18) is fixedly installed on the back side of the cylinder (1). The output end of the electric push rod (18) is fixedly connected to a connecting strip (14), and the connecting strip (14) is fixedly connected to the back outer wall of the movable cover (3).

5. The copper powder filter according to claim 1, characterized in that: The rotation driving mechanism comprises a first motor (13), a connecting rod (16), a first bevel gear (12) and a second bevel gear (17); the first bevel gear (12) is fixedly sleeved on the bottom end of the rotating shaft (6), the first bevel gear (12) is meshingly connected with the second bevel gear (17), one end of the connecting rod (16) is fixedly sleeved on the second bevel gear (17), the first motor (13) is fixedly installed on the outer wall of the cylinder (1), and the output shaft end of the first motor (13) is fixedly connected to one end of the connecting rod (16).

6. The copper powder filter according to claim 1, characterized in that: Bristles are arranged on the bottom surface of the strip brush (7), and the bristles are in contact with the top surface of the disc (2).

7. The copper powder filter according to claim 1, characterized in that: The lifting mechanism (15) comprises a shell (1501), a second motor (1502), a screw (1503) and a movable seat (1504); the shell (1501) is fixedly mounted on the outer wall of the cylinder (1); the second motor (1502) is fixedly mounted on the bottom of the shell (1501); the screw (1503) is rotatably mounted inside the shell (1501); the output shaft end of the second motor (1502) is fixedly connected to the bottom end of the screw (1503); a threaded hole is provided on the upper part of the movable seat (1504), and the threaded hole is threadedly connected to the screw (1503); a vertical guide groove (103) is provided on the outer wall of the cylinder (1); the movable seat (1504) passes through the guide groove (103) and extends to the inside of the cylinder (1); the movable seat (1504) is slidably connected to the guide groove (103).

8. The copper powder filter according to claim 7, characterized in that: A slot is provided at the bottom of the movable seat (1504); an insert block (11) is fixedly installed on the outer wall of the material receiving cover (8); the insert block (11) is installed in the slot; a guide sleeve (19) is fixedly installed at the bottom of the movable seat (1504); the guide sleeve (19) is connected to the slot; an insert rod (20) is connected to the guide sleeve (19) with clearance; a positioning hole (1101) is provided on the insert block (11); the insert rod (20) is plugged into the positioning hole (1101); a spring (21) is provided at the top of the guide sleeve (19); the insert rod (20) is elastically connected to the top of the guide sleeve (19) through the spring (21).

9. The copper powder filter according to claim 1, characterized in that: A rubber ring is fixedly mounted at the top opening of the material receiving cover (8), and the rubber ring is in contact with the bottom surface of the cylinder (1).

10. The copper powder filter according to claim 1, characterized in that: A plurality of supporting feet (101) are fixedly mounted on the bottom of the cylinder (1) in a circular array.