Novel cyclone dehydrator

By designing a cyclone dewaterer with a cyclone plate and a vibration mechanism in the wet dust removal equipment, the problems of excessive humidity and water accumulation caused by water vapor in the wet dust removal equipment are solved, effective separation and collection of water are achieved, and the equipment is improved Effect and durability of use.

CN222131454UActive Publication Date: 2024-12-10青岛海纳化工环保设备有限公司
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Patent Information

Application Number
CN202420794719.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2024-12-10
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

Existing wet dust removal equipment contains a large amount of water vapor, which leads to excessive humidity in the site and water accumulation, affecting the effectiveness of equipment use.

Method used

Design a new type of cyclone dewaterer, which includes setting up a connecting pipe in the dewaterer pipe body, and fixing a cyclone plate on the connecting pipe, using the cyclone plate to block the water vapor in the flue gas, so that the water droplets gather and dehydration is completed through gravity, so as to achieve The separation of water and gas, and the vibration mechanism of the sphere and spring assists the droplets to drop, improving the collection effect.

Benefits of technology

It effectively avoids excessive humidity and water accumulation in the site, realizes the collection and reuse of water, and the device has a reasonable structure, easy processing, good aging resistance and long service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel cyclone dehydrator, and belongs to the technical field of smoke dust treatment. A novel rotational flow dehydrator comprises a dehydrator pipe body and further comprises a connecting pipe arranged in the dehydrator pipe body, a plurality of sets of rotational flow plates which are evenly distributed are fixedly arranged on the outer wall of the connecting pipe, conical caps are fixedly arranged at the two ends of the connecting pipe respectively, a plurality of sets of supporting rods are fixedly arranged on the connecting pipe, and the supporting rods are detachably connected to supporting plates; an airflow outlet is formed in one end of the dehydrator pipe body, and an airflow inlet is formed in the side wall of the other end of the dehydrator pipe body; the connecting pipe is arranged in the dehydrator pipe body, the rotational flow plate is fixedly arranged on the connecting pipe, water vapor in flue gas is blocked by the rotational flow plate, water drops can be gathered on the lower surface of the rotational flow plate, water and gas separation is achieved, water can be collected, the situation that the using effect is affected due to the fact that the humidity of a site is too large or even water is accumulated is avoided, and the dehydrator is reasonable in structure, easy to machine and low in cost. The anti-aging performance is good, and the service life is long.
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Description

Technical Field

[0001] The utility model relates to the technical field of smoke treatment, in particular to a novel cyclone dehydrator. Background Art

[0002] The hot slag stewing process uses water vapor to hydrolyze CaO and MgO in the slag at a certain temperature to produce volume expansion, which causes the slag to break and pulverize. After the slag is broken and pulverized, the steel in the slag is recovered by magnetic separation. However, during the cooling process, the slag will emit a large amount of high-temperature stewing slag smoke, which will affect and pollute the environment.

[0003] In the prior art, wet flue gas is mainly treated by wet dust removal equipment, which uses the action of water and dust-containing gas to remove dust. When dust particles meet with sprayed water droplets or wet walls and components, wetting, condensation, diffusion and sedimentation occur, and the dust particles are separated from the gas, while water molecules are also carried away from the wet dust removal equipment by the flue gas flow.

[0004] However, because the wet dust removal equipment contains a large amount of water vapor, the water vapor condenses into a large number of water droplets when it is cold, causing excessive humidity near the equipment site and serious water accumulation over time. Summary of the invention

[0005] The utility model aims to solve the problem that the wet dust removal equipment in the prior art contains a large amount of water vapor, which easily leads to high humidity in the site and even water accumulation, and proposes a new type of cyclone dehydrator.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A novel cyclone dehydrator comprises a dehydrator tube body, and also comprises: a connecting tube arranged inside the dehydrator tube body, wherein a plurality of groups of evenly distributed cyclone plates are fixedly arranged on the outer wall of the connecting tube, cone caps are fixedly arranged at both ends of the connecting tube, a plurality of groups of support rods are fixedly arranged on the connecting tube, and a support plate is fixedly arranged on the inner wall of the dehydrator tube body, and the support rods are detachably connected to the support plate; an air flow outlet is opened at one end of the dehydrator tube body, and an air flow inlet is opened on the side wall at the other end of the dehydrator tube body.

[0008] In order to facilitate the installation and disassembly of the connecting pipe, preferably, a base plate is fixedly provided at one end of the support rod away from the connecting pipe, the base plate is connected to the support plate by bolts, and a fixing plate is fixedly provided on the support plate, and the fixing plate is fixedly connected to the inner wall of the dehydrator tube body.

[0009] In order to improve the supporting effect of the supporting plate, further, a reinforcing plate is fixedly arranged between the supporting plate and the fixing plate.

[0010] In order to facilitate the discharge of airflow, further, a baffle is provided on the top of the dehydrator tube body, and the airflow outlet is opened on the baffle.

[0011] Preferably, a sealing sleeve is fixedly provided on the inner wall of the dehydrator tube body, and the end surface of the swirl plate away from the connecting pipe abuts against the inner wall of the sealing sleeve.

[0012] Preferably, a rotating shaft is rotatably arranged in the connecting pipe, a turbine blade is fixedly arranged on one end of the rotating shaft extending into the airflow outlet, a push plate is fixedly arranged on the other end of the rotating shaft, and one group of the cone caps is fixedly connected to a sphere by a spring, and the side wall of the push plate is against the sphere.

[0013] Compared with the prior art, the utility model provides a new cyclone dehydrator, which has the following beneficial effects:

[0014] 1. The new cyclone dehydrator is provided with a connecting pipe in the dehydrator tube body, and a cyclone plate is fixed on the connecting pipe. The water vapor in the flue gas is blocked by the cyclone plate, and the water droplets gather on the lower surface of the cyclone plate. Dehydration is completed by gravity, and water and gas separation is achieved. Water can be collected to avoid excessive humidity in the site, or even water accumulation, which affects the use effect. The structure is reasonable, easy to process, aging-resistant, and has a long service life.

[0015] 2. The new cyclone dehydrator has a ball elastically arranged in the connecting pipe. The push plate on the rotating shaft can push the ball to move, and then swing back and forth under the action of the spring, so that the cone cap produces a certain vibration effect, which helps the water droplets fall and improves the collection effect.

[0016] The parts not involved in the device are the same as the prior art or can be implemented by the prior art. The utility model arranges a connecting pipe in the dehydrator pipe body, and a cyclone plate is fixedly arranged on the connecting pipe. The water vapor in the flue gas is blocked by the cyclone plate, and water droplets will gather on the lower surface of the cyclone plate. Dehydration is completed by gravity, and water and gas separation is achieved. Water can be collected to avoid excessive humidity in the site or even water accumulation, which affects the use effect. The utility model has a reasonable structure, is easy to process, has good aging resistance, and has a long service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of the structure of a new type of cyclone dehydrator proposed in this utility model Figure 1 ;

[0018] Figure 2 A schematic diagram of the structure of a new type of cyclone dehydrator proposed in this utility model Figure 2 ;

[0019] Figure 3 This is a structural schematic diagram of a novel cone cap of a cyclone dehydrator proposed by the utility model;

[0020] Figure 4 This is a cross-sectional view of a novel cyclone dehydrator proposed by the utility model.

[0021] In the figure: 1. dehydrator tube body; 101. air flow inlet; 102. air flow outlet; 103. sealing sleeve; 104. baffle; 2. cone cap; 201. swirl plate; 202. support rod; 203. bottom plate; 204. connecting pipe; 3. rotating shaft; 301. push plate; 302. turbine blade; 4. spring; 401. sphere; 5. support plate; 501. fixing plate; 502. reinforcing plate. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention. Example

[0024] Reference Figure 1-Figure 4A novel cyclone dehydrator comprises a dehydrator tube body 1, and further comprises: a connecting tube 204 is arranged in the dehydrator tube body 1, wherein a plurality of groups of evenly distributed cyclone plates 201 are fixedly arranged on the outer wall of the connecting tube 204, and the cyclone plates 201 are arranged in two to thirty groups, and here, we preferably have twenty groups, and the twenty groups are evenly distributed along the outer wall of the connecting tube 204, and cone caps 2 are fixedly arranged at both ends of the connecting tube 204, respectively, and a plurality of groups of support rods 202 are fixedly arranged on the connecting tube 204, and the support rods 202 are arranged in two to ten groups, and preferably six groups, and the six groups are evenly distributed, and we set the top of the support rod 202 It is fixedly connected to the conical cap 2 at the bottom of the connecting pipe 204, and a support plate 5 is fixedly arranged on the inner wall of the dehydrator tube body 1. The end of the support rod 202 away from the connecting pipe 204 is disassembled and connected to the support plate 5. When in use, on the one hand, the connecting pipe 204 and the conical cap 2 can be supported and fixed to ensure that the position of the connecting pipe 204 is fixed and reliable. On the other hand, it is convenient to install and disassemble the connecting pipe 204, and it is easy to replace or maintain the connecting pipe 204, thereby improving the use effect. An air flow outlet 102 is provided at one end of the dehydrator tube body 1, and an air flow inlet 101 is provided on the side wall at the other end of the dehydrator tube body 1 to facilitate the flow of air. During use, when the wet dust removal equipment is in working condition, when the wet flue gas passes through the cyclone dehydrator, the flue gas will automatically rotate and separate, and the water vapor in the flue gas will be blocked by the cyclone plate 201. The water droplets will gather on the lower surface of the cyclone plate 201, and dehydration will be completed by gravity. The collected water resources can be reused. The material of the dehydrator pipe body 1, the connecting pipe 204, the cyclone plate 201 and the cone cap 2 are all aluminum alloy or stainless steel, preferably 2205 stainless steel.

[0025] When in use, a connecting pipe 204 is arranged in the dehydrator tube body 1, and a swirl plate 201 is fixedly arranged on the connecting pipe 204. The water vapor in the flue gas is blocked by the swirl plate 201, and water droplets will gather on the lower surface of the swirl plate 201. Dehydration is completed by gravity, and water and gas separation is achieved. Water can be collected to avoid excessive humidity in the site or even water accumulation, which affects the use effect. The structure is reasonable, easy to process, aging-resistant and has a long service life. A sphere 401 is elastically arranged in the connecting pipe 204, and the push plate 301 on the rotating shaft 3 can push the sphere 401 to move, and then swing back and forth under the action of the spring 4, so that the cone cap 2 produces a certain vibration effect, which helps the water droplets fall and improves the collection effect.

[0026] Reference Figure 2-Figure 4A bottom plate 203 is fixedly provided on one end of the support rod 202 away from the connecting pipe 204, and the bottom plate 203 is connected to the support plate 5 by bolts, and a fixing plate 501 is fixedly provided on the support plate 5, and the fixing plate 501 is fixedly connected to the inner wall of the dehydrator tube body 1. When in use, by fixing the bottom plate 203 to the support plate 5 with bolts, on the one hand, the position of the connecting pipe 204 and the cone cap 2 can be reliably fixed, and on the other hand, it is convenient for the assembly and disassembly of the connecting pipe 204 to improve the use effect.

[0027] Reference Figure 2 A reinforcing plate 502 is fixedly arranged between the supporting plate 5 and the fixing plate 501 , which can increase the connection strength between the supporting plate 5 and the fixing plate 501 , thereby improving the supporting effect of the supporting plate 5 .

[0028] Reference Figure 1 , Figure 2 and Figure 4 A baffle 104 is provided on the top of the dehydrator tube body 1. The baffle 104 is detachably connected to the dehydrator tube body 1 by means of bolts or snaps, preferably bolts, and a sealing ring is fixedly provided between the outer wall of the baffle 104 and the inner wall of the dehydrator tube body 1 to reduce leakage. In addition, the airflow outlet 102 is preferably opened on the baffle 104. When in use, the airflow will hit the baffle 104 through the baffle 104, and then flow away from the airflow outlet 102. In this process, water and gas can be further separated to improve the separation effect.

[0029] Reference Figure 2 and Figure 4 A sealing sleeve 103 is fixedly provided on the inner wall of the dehydrator tube body 1. The material of the sealing sleeve 103 is rubber or nylon, preferably rubber. The end face of the swirl plate 201 away from the connecting pipe 204 is abutted against the inner wall of the sealing sleeve 103. When in use, by fixing the sealing sleeve 103 on the inner wall of the dehydrator tube body 1, on the one hand, the sealing effect between the swirl plate 201 and the dehydrator tube body 1 can be improved to reduce leakage. On the other hand, the swirl plate 201 can be prevented from scratching the inner wall of the dehydrator tube body 1, thereby affecting the service life.

[0030] Reference Figure 1-Figure 4A rotating shaft 3 is rotatably arranged in the connecting pipe 204, and a turbine blade 302 is fixedly arranged on one end of the rotating shaft 3 extending into the air flow outlet 102. The turbine blades 302 are evenly arranged in multiple groups, and there are two to ten groups, preferably five groups. A push plate 301 is fixedly arranged on the other end of the rotating shaft 3. A ball 401 is fixedly connected to the inner wall of one group of cone caps 2 through a spring 4. The spring 4 and the ball 401 are symmetrically arranged in two groups. The side wall of the push plate 301 is abutted against the ball 401. When in use, by The turbine blades 302 and the push plate 301 are fixedly arranged on it. When the airflow flows out from the airflow outlet 102, the turbine blades 302 can push the rotating shaft 3 to rotate. At this time, the push plate 301 can push the ball 401 to move. When the ball 401 is separated from the push plate 301, the ball 401 can swing back and forth under the elastic force of the spring 4, which can make the connecting pipe 204, the cone cap 2 and the swirl plate 201 produce a certain vibration effect, which helps to make the water drip, reduce the residence time on the cone cap 2, and improve the use effect.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A novel cyclone dehydrator, comprising a dehydrator tube (1), characterized in that: Also includes: A connecting pipe (204) is arranged in the dehydrator pipe body (1), A plurality of groups of evenly distributed swirl plates (201) are fixedly provided on the outer wall of the connecting pipe (204), cone caps (2) are fixedly provided at both ends of the connecting pipe (204), a plurality of groups of support rods (202) are fixedly provided on the connecting pipe (204), and a support plate (5) is fixedly provided on the inner wall of the dehydrator tube body (1), and the support rods (202) are detachably connected to the support plate (5); An air flow outlet (102) is provided at one end of the dehydrator tube body (1), and an air flow inlet (101) is provided on the side wall of the other end of the dehydrator tube body (1).

2. A novel cyclone dehydrator according to claim 1, characterized in that: A bottom plate (203) is fixedly provided at one end of the support rod (202) away from the connecting pipe (204); the bottom plate (203) is connected to the support plate (5) via bolts; a fixing plate (501) is fixedly provided on the support plate (5); and the fixing plate (501) is fixedly connected to the inner wall of the dehydrator pipe body (1).

3. A novel cyclone dehydrator according to claim 2, characterized in that: A reinforcing plate (502) is fixedly arranged between the supporting plate (5) and the fixing plate (501).

4. A novel cyclone dehydrator according to claim 3, characterized in that: A baffle (104) is provided on the top of the dehydrator tube body (1), and the air flow outlet (102) is opened on the baffle (104).

5. A novel cyclone dehydrator according to claim 1, characterized in that: A sealing sleeve (103) is fixedly arranged on the inner wall of the dehydrator tube body (1), and the end surface of the swirl plate (201) away from the connecting pipe (204) abuts against the inner wall of the sealing sleeve (103).

6. A novel cyclone dehydrator according to claim 1, characterized in that: A rotating shaft (3) is rotatably arranged in the connecting pipe (204), and a turbine blade (302) is fixedly arranged on one end of the rotating shaft (3) extending into the airflow outlet (102), and a push plate (301) is fixedly arranged on the other end of the rotating shaft (3), and one group of the cone caps (2) is fixedly connected to a sphere (401) via a spring (4), and a side wall of the push plate (301) abuts against the sphere (401).