1000L material melting tank
By using technical means such as frame scraping ledge, dispersing head and media jacket layer in the chemical tank, the problems of uneven mixing and structural instability in the chemical tank are solved, and more efficient raw material mixing and cleaning are achieved , improve product quality and equipment stability.
Patent Information
- Application Number
- CN202323650675.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-30
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2033-12-30
AI Technical Summary
The mixing method of existing chemical tanks is relatively single, making it difficult to ensure the mixing uniformity of various raw materials in the tank body, affecting the production quality of the product, and the structure is unstable.
A 1000L chemical tank was designed, made of stainless steel material, equipped with frame scraping ledge, dispersing head, CIP cleaning nozzle, dielectric jacket layer, temperature sensor and capacitive high and low liquid level interface. The motor can adjust the speed and have Paddle blades and tetrafluoro scrapers for more effective stirring and cleaning.
By adjusting the stirring speed and using the media jacket layer, better raw material mixing effect is achieved, residuals are reduced, the stability and operation convenience of the equipment are improved, and product quality is ensured.
Smart Images

Figure CN222131746U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to chemical material tanks, and in particular to a 1000L chemical material tank. Background Art
[0002] Chemical engineering is the abbreviation of "chemical technology", "chemical industry", "chemical engineering", etc. Any technology that uses chemical methods to change the composition and structure of substances or synthesize new substances belongs to chemical production technology, that is, chemical technology. The resulting products are called chemicals or chemical products. After the chemicals are processed, special storage tanks are required to store and process the chemicals.
[0003] The existing chemical tank has a relatively simple stirring method, which makes it difficult to ensure the uniform mixing of various raw materials in the tank, affecting the production quality of the product. It has a single function and an unstable structure during use and storage, so there is still room for improvement. In this regard, this plan specially proposes a 1000L chemical tank to solve the above problems. Utility Model Content
[0004] In order to overcome the defects of the prior art, the utility model proposes a 1000L chemical tank to solve the problems raised in the above background technology.
[0005] In order to achieve the above-mentioned purpose, the technical scheme of the utility model is implemented as follows: a 1000L chemical tank comprises a chemical tank body, an adjustable support leg, a stainless steel liner, a stainless steel outer package, a frame-type scraper wall frame, a dispersion head, a CIP cleaning nozzle, a water inlet, a material outlet, a feed inlet, a jacket inlet and a jacket outlet, the chemical tank body comprises a stainless steel outer package, the bottom of the stainless steel outer package is fixedly installed with the adjustable support leg by bolts, the inner side of the stainless steel outer package is provided with the stainless steel liner, the dispersion head is fixedly installed at the center of one end of the bottom of the chemical tank body, and the top of the chemical tank body is fixedly installed with the dispersion head. The frame-type scraper frame is arranged at the center of the part, the top of the frame-type scraper frame is located at the top outside of the chemical tank body and includes a motor and a reducer, the CIP cleaning nozzles are arranged on opposite sides of the top of the chemical tank body, the feed port is opened on one side of the top of the chemical tank body, and a semi-open cover is opened on the top of the chemical tank body on one side of the feed port, a medium jacket layer is arranged on the outer periphery of the stainless steel outer package on the chemical tank body, the frame-type scraper frame is provided with paddle-type blades in the stainless steel inner liner, and the frame-type scraper frame is also provided with a polyfluoro scraper in the stainless steel inner liner.
[0006] Preferably, a foot pad is provided at one end of the bottom of the adjustable foot.
[0007] Preferably, a temperature sensor interface is threadedly connected to the bottom side of the disperser head on the chemical tank body, and a capacitive high and low liquid level interface is threadedly connected to the bottom side of the temperature sensor interface and the top side of the chemical tank body.
[0008] Preferably, the chemical tank body is internally threadedly connected with a digital thermometer interface on the other side of the bottom of the dispersing head, and the chemical tank body is provided with a discharge port on one side of the digital thermometer interface, and the discharge port is a pull rod valve discharge port.
[0009] Preferably, a jacket inlet is provided on the top side of the medium jacket layer on the chemical tank body, and a jacket outlet is provided on the bottom side of the medium jacket layer on the chemical tank body.
[0010] Preferably, a fixed cover is provided on the chemical tank body on one side of the half-open cover, and a water inlet is provided on the chemical tank body in the fixed cover, a breathable cap interface is provided on the fixed cover on one side of the water inlet, a breathable cap is movably provided on the top of the breathable cap interface, and a breathable cap overflow pipe is provided on the bottom side of the breathable cap interface.
[0011] Preferably, the discharge port is a butterfly-shaped head structure.
[0012] The beneficial effects of the utility model are embodied in:
[0013] The utility model is convenient to open through the half-open cover on the top, which is convenient for feeding and observing the mixing state of the materials. The half-open cover on the top is equipped with a water receiving trough, and the condensed water on the cover enters the water receiving trough and will not drip directly onto the ground; the medium jacket layer can heat or cool the materials in the tank through the medium, which is convenient for batching; the top center is equipped with a frame-type scraping wall stirring, and the motor is variable frequency, and the stirring speed can be adjusted. According to different materials, the appropriate speed can be adjusted to make the stirring more in line with the characteristics of the materials and achieve a better mixing effect; and the stirring is equipped with a paddle-type blade in the middle to mix the materials, and the twisted blade in the middle can better mix the materials up and down, and the PTFE scraper can reduce the adhesion of the materials to the tank wall to prevent the materials from sticking to the pot when heated, and the bottom dispersion head disperses the materials through the dispersion plate The material is not clumped; the top is equipped with two CIP cleaning nozzles for a wider cleaning range, reducing residues and being more hygienic; the digital thermometer can intuitively display the temperature in the tank for easy operation; the bottom discharge port is butterfly-shaped with good strength; the bottom is equipped with a temperature sensor, which can give feedback and control the amount of medium entering the jacket by temperature to keep the material at a suitable temperature; the discharge port pull rod of the bottom pull rod valve exceeds the barrel, which is convenient for the operator to operate the discharge; the bottom leg is equipped with a support cross bar to enhance the support strength, and the bottom is equipped with an adjustable nut to facilitate fine-tuning the height of the equipment according to the actual site conditions; the capacitive high and low liquid level can feedback the storage situation of the material in the tank and alarm for high and low liquid levels; when the top air cap is closed in the half-open cover, the gas in the tank is exchanged with the air from this side. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In the attached picture:
[0015] Figure 1 It is a schematic front view of the overall structure of the utility model;
[0016] Figure 2 It is a schematic top view of the overall structure of the utility model.
[0017] Description of reference numerals:
[0018] 1. Chemical tank body; 2. Adjustable feet; 3. Stainless steel liner; 4. Stainless steel outer shell; 5. Frame-type scraper rack; 6. Dispersing head; 7. CIP cleaning nozzle; 8. Water inlet; 9. Discharge port; 10. Feed port; 11. Jacket inlet; 12. Jacket outlet; 13. Half-open cover; 14. Medium jacket layer; 15. Paddle blade; 16. PTFE scraper; 17. Foot pad; 18. Temperature sensor interface; 19. Capacitive high and low liquid level interface; 20. Digital thermometer interface; 21. Fixed cover; 22. Breathing cap interface; 23. Breathing cap; 24. Breathing cap overflow pipe. DETAILED DESCRIPTION
[0019] The utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0020] It should be noted that if the utility model embodiments involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0021] In addition, "multiple" means more than two. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be internal communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to achieve. When the combination of technical solutions is contradictory or cannot be achieved, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0022] Embodiment: According to the 1000L chemical tank of the embodiment of the utility model, it includes a chemical tank body 1, an adjustable foot 2, a stainless steel liner 3, a stainless steel outer bag 4, a frame-type scraper frame 5, a dispersion head 6, a CIP cleaning nozzle 7, a water inlet 8, a discharge port 9, a feed port 10, a jacket inlet 11 and a jacket outlet 12, characterized in that the chemical tank body 1 includes a stainless steel outer bag 4, the bottom of the stainless steel outer bag 4 is fixedly installed with an adjustable foot 2, the inner side of the stainless steel outer bag 4 is provided with a stainless steel liner 3, a dispersion head 6 is fixedly installed at the center of one end of the bottom of the chemical tank body 1, and the material is dispersed by a dispersion disk so that the material does not form a mass, a frame-type scraper frame 5 is provided at the top center of the chemical tank body 1, and the top of the frame-type scraper frame 5 is located at the top of the chemical tank body 1. The outer side includes a motor and a reducer, and the motor is variable frequency and can adjust the stirring. The stirring speed can be adjusted according to the different materials to make the stirring more in line with the material characteristics and achieve a better mixing effect. The stirring machine is provided with a paddle blade in the middle to mix the materials, and a twisted blade in the middle to better mix the materials up and down. It is provided with a PTFE scraper to reduce the adhesion of the materials on the tank wall and prevent the materials from sticking to the pot when heated. CIP cleaning nozzles 7 are arranged on opposite sides of the top of the chemical tank body 1, which has a wider cleaning range, reduces residues and is more hygienic. A feed port 10 is provided on one side of the top of the chemical tank body 1, and a semi-open cover 13 is provided on the top of the chemical tank body 1 on one side of the feed port 10, which is convenient for opening, feeding, and observing the stirring state of the materials. The semi-open cover on the top is provided with a water trough, and the condensed water on the cover enters the water trough and will not drip directly onto the ground. A medium jacket layer 14 is provided on the outer periphery of the stainless steel outer package 4 on the chemical tank body 1.
[0023] refer to Figure 1 and Figure 2The capacity of the chemical tank is 1000L. A foot pad 17 is provided at one end of the bottom of the adjustable foot 2 to enhance the support strength. The bottom is provided with an adjustable nut, which is convenient for fine-tuning the height of the equipment according to the actual site conditions. A temperature sensor interface 18 is threadedly connected to the bottom side of the dispersion head 6 on the chemical tank body 1, which can give feedback and control the amount of medium entering the jacket by temperature to keep the material at a suitable temperature. A capacitive high and low liquid level interface 19 is threadedly connected to the bottom side of the temperature sensor interface 18 and the top side of the chemical tank body 1 at the bottom of the chemical tank body 1. A digital thermometer interface 20 is internally threadedly connected to the other side of the bottom of the dispersion head 6 on the chemical tank body 1, which can intuitively display the temperature in the tank. For easy operation, a discharge port 9 is provided on one side of the digital thermometer interface 20 on the chemical tank body 1, and the discharge port 9 is a pull rod valve discharge port 9, a jacket inlet 11 is provided on the top side of the medium jacket layer 14 on the chemical tank body 1, and a jacket outlet 12 is provided on the bottom side of the medium jacket layer 14 on the chemical tank body 1, a fixed cover 21 is provided on one side of the half-open cover 13 on the chemical tank body 1, and a water inlet 8 is provided in the fixed cover 21 on the chemical tank body 1, a breathable cap interface 22 is provided on one side of the water inlet 8 on the fixed cover 21, a breathable cap 23 is movably provided on the top of the breathable cap interface 22, and a breathable cap overflow pipe 24 is provided on the bottom side of the breathable cap interface 22, and the discharge port 9 is a butterfly head structure with good strength.
[0024] When in use, the top half-open cover is convenient to open, which is convenient for feeding and observing the mixing status of the materials. The top half-open cover is equipped with a water tank, and the condensed water on the cover enters the water tank and will not drip directly onto the ground; the medium jacket layer can heat or cool the materials in the tank through the medium, which is convenient for batching; the top center is equipped with a frame-type scraper wall stirring, and the motor is variable frequency, and the stirring speed can be adjusted. According to different materials, the appropriate speed can be adjusted to make the stirring more in line with the characteristics of the material and achieve a better mixing effect. There is a paddle blade in the middle of the stirring, which can mix the materials, and a twisted blade in the middle, which can better mix the materials up and down. It is equipped with a PTFE scraper to reduce the adhesion of the material to the tank wall and prevent the material from sticking to the pot when heated. The bottom disperser disperses the material through the dispersion plate The material is not clumped; the top is equipped with two CIP cleaning nozzles for a wider cleaning range, reducing residues and being more hygienic; the digital thermometer can intuitively display the temperature in the tank for easy operation; the bottom discharge port is butterfly-shaped with good strength; the bottom is equipped with a temperature sensor, which can give feedback and control the amount of medium entering the jacket by temperature to keep the material at a suitable temperature; the discharge port pull rod of the bottom pull rod valve exceeds the barrel, which is convenient for the operator to operate the discharge; the bottom leg is equipped with a support cross bar to enhance the support strength, and the bottom is equipped with an adjustable nut to facilitate fine-tuning the height of the equipment according to the actual site conditions; the capacitive high and low liquid level can feedback the storage situation of the material in the tank and alarm for high and low liquid levels; when the top air cap is closed in the half-open cover, the gas in the tank is exchanged with the air from this side.
[0025] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
[0026] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0027] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A 1000L chemical tank comprises a chemical tank body (1), adjustable feet (2), a stainless steel inner tank (3), a stainless steel outer casing (4), a frame-type scraper frame (5), a dispersion head (6), a CIP cleaning nozzle (7), a water inlet (8), a discharge port (9), a feed port (10), a jacket inlet (11) and a jacket outlet (12), characterized in that: The chemical tank body (1) comprises a stainless steel outer package (4), the adjustable feet (2) are fixedly mounted on the four sides of the bottom of the stainless steel outer package (4) by bolts, the stainless steel inner liner (3) is arranged on the inner side of the stainless steel outer package (4), the dispersion head (6) is fixedly mounted at the center of one end of the bottom of the chemical tank body (1), the frame-type scraper frame (5) is arranged at the center of the top of the chemical tank body (1), the top of the frame-type scraper frame (5) is located on the outer side of the top of the chemical tank body (1), and comprises a motor and a reducer, and the chemical tank body (1) is provided with a plurality of movable parts. The CIP cleaning nozzles (7) are arranged on opposite sides of the top, the feed port (10) is opened on one side of the top of the chemical tank body (1), and a half-open cover (13) is opened on the top of the chemical tank body (1) on one side of the feed port (10), a medium jacket layer (14) is arranged on the outer periphery of the stainless steel outer package (4) on the chemical tank body (1), the frame-type scraper frame (5) is provided with a paddle-type blade (15) in the stainless steel inner liner (3), and the frame-type scraper frame (5) is also provided with a polytetrafluoroethylene scraper (16) in the stainless steel inner liner (3).
2. The 1000L chemical tank according to claim 1, characterized in that: A foot pad (17) is provided at one end of the bottom of each adjustable foot (2).
3. The 1000L chemical tank according to claim 1, characterized in that: The chemical tank body (1) is threadedly connected to a temperature sensor interface (18) on the bottom side of the dispersion head (6), and the bottom of the chemical tank body (1) is threadedly connected to a capacitive high and low liquid level interface (19) on the bottom side of the temperature sensor interface (18) and on the top side of the chemical tank body (1).
4. The 1000L chemical tank according to claim 1, characterized in that: The chemical tank body (1) is internally threadedly connected to a digital display thermometer interface (20) on the other side of the bottom of the dispersing head (6), and the chemical tank body (1) is provided with a discharge port (9) on one side of the digital display thermometer interface (20), and the discharge port (9) is a pull rod valve discharge port (9).
5. The 1000L chemical tank according to claim 1, characterized in that: The chemical tank body (1) is provided with a jacket inlet (11) on the top side of the medium jacket layer (14), and the chemical tank body (1) is provided with a jacket outlet (12) on the bottom side of the medium jacket layer (14).
6. The 1000L chemical tank according to claim 1, characterized in that: A fixed cover (21) is arranged on the chemical tank body (1) on one side of the half-open cover (13), and a water inlet (8) is provided in the fixed cover (21) on the chemical tank body (1), and a vent cap interface (22) is provided on the fixed cover (21) on one side of the water inlet (8), a vent cap (23) is movably arranged on the top of the vent cap interface (22), and a vent cap overflow pipe (24) is arranged on one side of the bottom of the vent cap interface (22).
7. The 1000L chemical tank according to claim 1, characterized in that: The discharge port (9) is a butterfly-shaped head structure.
