Alkalization pool structure

Through the alkalizing tank structure driven by hydraulic cylinder and motor, automatic stirring and cleaning of the reactor is realized, the problem of difficulty in removing inner barrels in the prior art is solved, and the production efficiency and automation are improved.

CN222131931UActive Publication Date: 2024-12-10SHANDONG VIHO TRADING CO LTD
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Patent Information

Application Number
CN202323449941.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-18
Publication Date
2024-12-10
Estimated Expiration
2033-12-18

AI Technical Summary

Technical Problem

In the prior art, the inner barrel of the alkalizing tank needs to be removed first before it can be taken out, and the material in the inner barrel is heavy, and the removal process is labor-intensive, which increases the labor of the personnel.

Method used

A alkalizing pool structure is designed including mounting table, hydraulic cylinder, lift plate, and motor-driven alkalizing pool structure. Through the combination of hydraulic cylinder and motor-driven agitating blades and brushes, the reactor is automatically stirred and cleaned, and the rotating shaft, worm gear and The worm drives the reaction kettle to rotate in circulation, combining the discharge tank and the drain tank to realize the automatic treatment of materials and sewage.

Benefits of technology

It greatly reduces the workload of personnel, improves production efficiency, and accelerates the alkalization reaction speed and cleaning process through automated operations, reducing the complexity of manual operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an alkalization pool structure, which relates to the technical field of carboxymethyl cellulose production, and comprises a mounting table, the top of the mounting table is fixedly connected with a support, the top of the support is fixedly provided with a hydraulic cylinder, and the telescopic end of the hydraulic cylinder slidably penetrates through the top of the support and extends to the lower part. The telescopic end of the hydraulic cylinder is fixedly connected with a lifting plate, and a first motor is fixedly installed at the position, close to the left side, of the lifting plate. According to the alkalization reaction kettle disclosed by the utility model, the hydraulic cylinder, the lifting plate, the first motor and the stirring blades are mutually matched to play a role in stirring materials and accelerating the alkalization reaction speed, a second motor and a brush are mutually matched to wash and clean residues in the reaction kettle, and a third motor, a worm, a worm wheel and a rotary table are mutually matched to clean the residues in the reaction kettle. The reaction kettle on the rotary table is driven to rotate circularly, alkalization and cleaning operation can be circularly performed by repeating the circulating steps, and the production efficiency is improved while the cost is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of carboxymethyl cellulose production, in particular to an alkalization pool structure. Background Art

[0002] Sodium carboxymethyl cellulose, also known as: sodium carboxymethyl cellulose, carboxymethyl cellulose, is a polysaccharide compound, often used as a food additive and drug ingredient. It is obtained by chemically modifying cellulose as raw material and has certain solubility and viscosity.

[0003] In the prior art, such as Chinese patent CN217221509U, an alkalization tank for carboxymethyl cellulose production includes an alkalization tank body, a cover plate is detachably mounted on the upper end of the alkalization tank body through a flange, and also includes a stirring device arranged on the upper end of the cover plate, and a driving device is arranged at both ends of the outer wall of the alkalization tank body, and an inner barrel detachably mounted inside the alkalization tank body, and the outer wall of the inner barrel is provided with a protective device. The utility model achieves the effect of facilitating the disassembly and installation of the inner barrel, and facilitating the removal of the inner barrel for cleaning, thereby facilitating the cleaning of the inner barrel after production, and achieving the effect of increasing the alkalization reaction of carboxymethyl cellulose, thereby increasing the production rate of carboxymethyl cellulose, and working efficiency.

[0004] In the above patent, although the device can facilitate the disassembly and installation of the inner barrel, and the removal of the inner barrel for cleaning, the inner barrel of the device is arranged inside the alkalization tank, and the top cover of the alkalization tank needs to be removed before the inner barrel can be taken out. If there is material in the inner barrel, it is very heavy, and the removal process is more laborious, which increases the labor of the personnel. Therefore, we propose a new type of alkalization tank structure. Utility Model Content

[0005] The utility model aims to solve the problem in the prior art that the top cover of the alkalization tank needs to be disassembled before the inner barrel can be taken out, and if there is material in the inner barrel, the inner barrel is very heavy, the process of taking it out is relatively laborious, and the labor of personnel is increased, and an alkalization tank structure is proposed.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an alkalization pool structure, including a mounting platform, a bracket is fixedly connected to the top of the mounting platform, a hydraulic cylinder is fixedly installed on the top of the bracket, the telescopic end of the hydraulic cylinder slides through the top of the bracket and extends to the bottom, the telescopic end of the hydraulic cylinder is fixedly connected to a lifting plate, a first motor is fixedly installed at a position near the left side of the lifting plate, the output end of the first motor slides through the top of the lifting plate and extends to the bottom, a stirring blade is fixedly installed at the output end of the first motor, a second motor is fixedly installed at a position near the right side of the lifting plate, the output end of the second motor slides through the top of the lifting plate and extends to the bottom, a brush is fixedly installed at the output end of the second motor, a through hole is opened at the top of the mounting platform near the middle, a rotating shaft is rotatably arranged inside the through hole, a turntable is fixedly connected to the upper end surface of the rotating shaft, a worm wheel is fixedly connected to the lower end surface of the rotating shaft, a worm is meshed with a worm on the outer surface of the worm wheel, and a reactor is fixedly installed at the top of the turntable near the surrounding positions.

[0007] Furthermore, a discharge pipe is fixedly connected to the outer surface of the reactor, and guide rods are fixedly installed on the top of the lifting plate near both sides, and the upper end surface of the guide rods slides through the inner top of the bracket and extends upward.

[0008] Furthermore, two connecting rods are fixedly installed at the bottom of the lifting plate near the left side, and a sealing cover is fixedly installed between the lower end surfaces of the two connecting rods.

[0009] Furthermore, a guide sleeve is provided on the outer surface of the worm, the top of the guide sleeve is fixedly connected to the inner bottom of the mounting platform, and a third motor is fixedly mounted on the front outer surface of the mounting platform.

[0010] Furthermore, the output end of the third motor slides through the outer surface of the mounting platform and extends to the inside, and the output end of the third motor is fixedly connected to one end of the worm.

[0011] Furthermore, a water tank is provided on the right outer surface of the mounting platform, a water pump is fixedly installed on the top of the water tank, and a water pipe is fixedly installed at the water outlet of the water pump.

[0012] Furthermore, a drainage trough is fixedly connected to the top of the mounting platform at a position in front of the turntable, and a discharge trough is fixedly connected to the top of the mounting platform at a position in back of the turntable.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] 1. In the utility model, the hydraulic cylinder, the lifting plate, the first motor and the stirring blade cooperate with each other to accelerate the alkalization reaction speed of the material stirring, the second motor and the brush cooperate with each other to clean the residue in the reactor, and the third motor, the worm, the worm gear and the turntable cooperate with each other to drive the reactor on the turntable to circulate. Repeating the cycle steps can circulate the alkalization and cleaning operations, which greatly reduces the workload of personnel while improving production efficiency.

[0015] 2. In the utility model, by setting a discharge chute, the material in the reactor is guided to a designated position, which is convenient for collecting the material. By setting a drainage chute, the sewage in the reactor is guided to a designated position, which is convenient for treating the sewage. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A three-dimensional diagram of an alkalization pool structure is proposed for the utility model;

[0017] Figure 2 A schematic diagram of the structure of an installation platform for an alkalization pool structure is provided for the utility model;

[0018] Figure 3 A schematic diagram of a lifting plate structure of an alkalization pool structure is proposed for the utility model;

[0019] Figure 4 The utility model provides a turntable structure schematic diagram of an alkalization pool structure.

[0020] Legend: 1. Mounting table; 11. Bracket; 12. Drain trough; 13. Discharge trough; 14. Through hole; 15. Guide sleeve; 2. Hydraulic cylinder; 21. Lifting plate; 22. Guide rod; 23. Connecting rod; 24. Sealing cover; 3. First motor; 31. Stirring blade; 4. Second motor; 41. Brush; 5. Rotating shaft; 51. Turntable; 52. Reactor; 53. Discharge pipe; 54. Worm gear; 6. Third motor; 61. Worm; 7. Water tank; 71. Water pump; 72. Water pipe. Implementation

[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0023] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides an alkalization pool structure, including a mounting platform 1, a bracket 11 is fixedly connected to the top of the mounting platform 1, a hydraulic cylinder 2 is fixedly installed on the top of the bracket 11, the telescopic end of the hydraulic cylinder 2 slides through the top of the bracket 11 and extends to the bottom, the telescopic end of the hydraulic cylinder 2 is fixedly connected to a lifting plate 21, a first motor 3 is fixedly installed near the left side of the lifting plate 21, the output end of the first motor 3 slides through the top of the lifting plate 21 and extends to the bottom, a stirring blade 31 is fixedly installed at the output end of the first motor 3, a second motor 4 is fixedly installed near the right side of the lifting plate 21, the output end of the second motor 4 slides through the top of the lifting plate 21 and extends to the bottom, a brush 41 is fixedly installed at the output end of the second motor 4, a through hole 14 is opened near the middle of the top of the mounting platform 1, a rotating shaft 5 is rotatably arranged inside the through hole 14, the upper end surface of the rotating shaft 5 is fixedly connected to a turntable 51, the lower end surface of the rotating shaft 5 is fixedly connected to a worm gear 54, the worm gear 54 A worm 61 is meshed on the outer surface of the turntable 51, a reactor 52 is fixedly installed on the top of the turntable 51 near the surrounding positions, and a discharge pipe 53 is fixedly connected to the outer surface of the reactor 52, and a guide rod 22 is fixedly installed on the top of the lifting plate 21 near the two sides, and the upper end surface of the guide rod 22 slides through the inner top of the bracket 11 and extends to the top, and two connecting rods 23 are fixedly installed on the bottom of the lifting plate 21 near the left side, and a sealing cover 24 is fixedly installed between the lower end surfaces of the two connecting rods 23, and a guide sleeve 15 is provided on the outer surface of the worm 61, and the top of the guide sleeve 15 is fixedly connected to the inner bottom of the mounting platform 1, and a third motor 6 is fixedly installed on the front outer surface of the mounting platform 1, and the output end of the third motor 6 slides through the outer surface of the mounting platform 1 and extends to the inside, and the output end of the third motor 6 is fixedly connected to one end of the worm 61, and a water tank 7 is provided on the right outer surface of the mounting platform 1, and a water pump 71 is fixedly installed on the top of the water tank 7, and a water pipe 72 is fixedly installed on the water outlet of the water pump 71.

[0024] The effect achieved by the entire embodiment 1 is that, when in use, the material is introduced into the reactor 52 near the discharge chute 13, and then the third motor 6 is started to drive the worm 61 to rotate, thereby driving the rotating shaft 5 to rotate, and the turntable 51 is driven to rotate by the worm gear 54, so that the reactor 52 filled with the material is rotated to the bottom of the stirring blade 31, and then the hydraulic cylinder 2 is started to drive the lifting plate 21 to move downward, so that the stirring blade 31 is inserted into the reactor 52, and the sealing cover 24 can be used to seal the reactor 52, and then the first motor 3 is started to drive the stirring blade 31 to rotate, so as to stir the material and accelerate the alkalization reaction speed. After the alkalization reaction is completed, the stirring blade 31 is raised and reset by the hydraulic cylinder 2, and then the reactor 52 after the alkalization reaction is completed is driven by the third motor 6 to rotate to a position close to the discharge chute 13, and the material in the reactor 52 can be discharged by opening the discharge pipe 53, and then the reactor 52 is driven by the third motor 6 to rotate to the bottom of the brush 41. The brush 41 is driven into the reactor 52 by the hydraulic cylinder 2, and then the water pump 71 is started to pump the water in the water tank 7 into the reactor 52 through the water pipe 72, and then the second motor 4 is started to drive the brush 41 to rotate, so as to clean the residue in the reactor 52. After cleaning, the reactor 52 is driven to rotate to a position close to the drain trough 12 by the third motor 6, and the sewage in the reactor 52 can be discharged through the discharge pipe 53. Repeating the above steps can be used to cooperate with multiple reactors 52 for alkalization and cleaning operations through a stirring blade 31 and a brush 41, which greatly reduces the workload of personnel and improves production efficiency. When the hydraulic cylinder 2 drives the lifting plate 21 to move up and down, the guide rod 22 slides through the inner top of the bracket 11 to limit the lifting plate 21, thereby improving stability. When the third motor 6 drives the worm 61 to rotate, the guide sleeve 15 is slidably arranged on the outside of the worm 61, thereby limiting the worm 61, thereby improving stability.

[0025] Embodiment 2, as Figure 1-Figure 4 As shown, the top of the mounting platform 1 located in front of the turntable 51 is fixedly connected with a drainage trough 12 , and the top of the mounting platform 1 located in the rear of the turntable 51 is fixedly connected with a discharge trough 13 .

[0026] The effect achieved by the entire embodiment 2 is that by setting the discharge chute 13, the material in the reactor 52 is guided to the designated position, which is convenient for collecting the material. By setting the drainage chute 12, the sewage in the reactor 52 is guided to the designated position, which is convenient for treating the sewage.

[0027] Working principle: when in use, the material is introduced into the reactor 52 near the discharge chute 13, and then the third motor 6 is started to drive the worm 61 to rotate, thereby driving the rotating shaft 5 to rotate, and the turntable 51 is driven to rotate by the worm gear 54, so that the reactor 52 filled with the material is rotated to the bottom of the stirring blade 31, and then the hydraulic cylinder 2 is started to drive the lifting plate 21 to move downward, so that the stirring blade 31 is inserted into the reactor 52, and the sealing cover 24 can be used to seal the reactor 52, and then the first motor 3 is started to drive the stirring blade 31 to rotate, so as to stir the material and accelerate the alkalization reaction speed. After the alkalization reaction is completed, the stirring blade 31 is raised and reset by the hydraulic cylinder 2, and then the reactor 52 after the alkalization reaction is completed is driven by the third motor 6 to rotate to a position close to the discharge chute 13. The material in the reactor 52 can be discharged by opening the discharge pipe 53, and then the reactor 52 is driven to rotate to the bottom of the brush 41 by the third motor 6, and the brush 41 is driven to be inserted into the reactor 52 by the hydraulic cylinder 2, and then the water pump 71 is started to pump the water in the water tank 7 into the reactor 52 through the water pipe 72, and then the second motor 4 is started to drive the brush 41 to rotate, so as to wash and clean the residue in the reactor 52. After cleaning, the reactor 52 is driven to rotate to a position close to the drain trough 12 by the third motor 6, and the sewage in the reactor 52 can be discharged through the discharge pipe 53. By repeating the above steps, a plurality of reactors 52 can be coordinated with one stirring blade 31 and the brush 41 to perform alkalization and cleaning operations, which greatly reduces the workload of personnel and improves production efficiency.

[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. An alkalization pool structure, comprising a mounting platform (1), characterized in that: The top of the mounting platform (1) is fixedly connected to a bracket (11), the top of the bracket (11) is fixedly mounted with a hydraulic cylinder (2), the telescopic end of the hydraulic cylinder (2) slides through the top of the bracket (11) and extends downward, the telescopic end of the hydraulic cylinder (2) is fixedly connected to a lifting plate (21), a first motor (3) is fixedly mounted near the left side of the lifting plate (21), the output end of the first motor (3) slides through the top of the lifting plate (21) and extends downward, a stirring blade (31) is fixedly mounted at the output end of the first motor (3), and a second motor (31) is fixedly mounted near the right side of the lifting plate (21). (4), the output end of the second motor (4) slides through the top of the lifting plate (21) and extends to the bottom, a brush (41) is fixedly installed on the output end of the second motor (4), a through hole (14) is opened near the middle of the top of the mounting platform (1), a rotating shaft (5) is rotatably arranged inside the through hole (14), the upper end surface of the rotating shaft (5) is fixedly connected to a turntable (51), the lower end surface of the rotating shaft (5) is fixedly connected to a worm gear (54), the outer surface of the worm gear (54) is meshed with a worm (61), and a reaction kettle (52) is fixedly installed near the top of the turntable (51) and the surrounding positions.

2. The alkalization pool structure according to claim 1, characterized in that: A discharge pipe (53) is fixedly connected to the outer surface of the reaction kettle (52), and guide rods (22) are fixedly installed on the top of the lifting plate (21) near both sides, and the upper end surface of the guide rod (22) slides through the inner top of the bracket (11) and extends upward.

3. The alkalization pool structure according to claim 1, characterized in that: Two connecting rods (23) are fixedly mounted at a position close to the left side of the bottom of the lifting plate (21), and a sealing cover (24) is fixedly mounted between the lower end surfaces of the two connecting rods (23).

4. The alkalization pool structure according to claim 1, characterized in that: The outer surface of the worm (61) is provided with a guide sleeve (15), the top of the guide sleeve (15) is fixedly connected to the inner bottom of the mounting platform (1), and the front outer surface of the mounting platform (1) is fixedly mounted with a third motor (6).

5. The alkalization pool structure according to claim 4, characterized in that: The output end of the third motor (6) slides through the outer surface of the mounting platform (1) and extends to the inside, and the output end of the third motor (6) is fixedly connected to one end of the worm (61).

6. The alkalization pool structure according to claim 1, characterized in that: A water tank (7) is provided on the right outer surface of the mounting platform (1), a water pump (71) is fixedly mounted on the top of the water tank (7), and a water pipe (72) is fixedly mounted on the water outlet of the water pump (71).

7. The alkalization pool structure according to claim 1, characterized in that: A drainage trough (12) is fixedly connected to the top of the mounting platform (1) located in front of the turntable (51), and a material discharge trough (13) is fixedly connected to the top of the mounting platform (1) located in rear of the turntable (51).