Iron powder concentration magnetic separator
By introducing screen frames and vibration components into the magnetic separator, the screening and cleaning of iron fine powder is achieved, and the wear problem of magnetic separator caused by large-grained ore powder is solved, which extends the equipment life and improves the separation efficiency.
Patent Information
- Application Number
- CN202420291373.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-16
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-02-16
Smart Images

Figure CN222132196U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a magnetic separator for selecting iron ore concentrate, belonging to the field of magnetic separation. Background Art
[0002] Magnetic separation is a process of separating different magnetic components in a material based on the magnetic differences of different components in the separated material. During the magnetic separation process, the mineral particles are subjected to multiple forces, including gravity, centrifugal force, water flow force and friction in addition to magnetic force. When the magnetic force on the magnetic mineral particles is greater than the sum of the other forces, they will be sucked out or deviated from the material flow and become magnetic products. The rest are non-magnetic products, thus achieving the separation of different magnetic minerals. Iron ore is processed into ore powder called iron concentrate through crushing, grinding, and beneficiation. If the ore powder is not screened during the feeding process, the ore powder with larger particles is easy to get stuck in the magnetic separator body, causing wear on the surface of the drum inside the magnetic separator body, which reduces the normal service life of the magnetic separator. Therefore, the present application proposes a screenable magnetic separator for selecting iron concentrate. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model aims to provide a magnetic separator for selecting iron ore concentrate.
[0004] In order to achieve the above purpose, the utility model is implemented through the following technical solutions:
[0005] A magnetic separator for fine iron ore powder comprises a magnetic separator body, a feed box and a discharge box are arranged on the magnetic separator body, a screen frame is arranged in the feed box, a screen is arranged on the screen frame, a cleaning box is fixedly provided at the top of the discharge box, a motor plate is fixedly provided on the outer wall of the cleaning box, an electric telescopic rod is fixedly provided on the motor plate, a cleaning brush located inside the cleaning box is fixedly provided at the output end of the electric telescopic rod, a collecting box is arranged on one side of the feed box, the collecting box and the feed box are connected by a connecting pipe, and a vibration assembly is provided in the feed box.
[0006] Furthermore, a double-door bottom door is provided at the bottom end of the collection box, a lock is provided on the bottom door, and a dust collection box is also fixedly provided on the magnetic separator body.
[0007] Furthermore, dust suction fan 1 and dust suction fan 2 are fixedly provided on the outer wall of the dust collecting box, a flap is provided on the feed box, the flap and the feed box are provided with corresponding auxiliary locks, an air cavity is fixedly provided on the outer wall of the flap, dust suction nozzles embedded in the flap are evenly provided on the air cavity, and the dust suction fan 1 is connected to the air cavity through a dust inlet hose.
[0008] Furthermore, the second dust suction fan is connected to an auxiliary air chamber through a suction pipe, and the auxiliary air chamber and the magnetic separator body are connected through a number of auxiliary dust suction nozzles. Both the first dust suction fan and the second dust suction fan are provided with dust outlet pipes, and the dust outlet pipes pass through the dust collecting box, a filter frame is clamped in the dust collecting box, a dustproof cloth is arranged in the filter frame, and air holes are arranged on the top of the dust collecting box.
[0009] Furthermore, a feed port is provided on the flip cover, and the vibration assembly includes an elliptical plate and a driving motor for driving the elliptical plate. The driving motor is fixed on the outer wall of the collecting box, and the output end of the driving motor is connected to the elliptical plate.
[0010] Furthermore, one end of the screen frame passes through the connecting pipe, and the four corner ends of the screen frame are provided with support components, and the support components include mounting plates fixed to the bottom ends of the four corner ends of the screen frame, and the inner wall of the feed box is fixed with auxiliary mounting plates corresponding to the mounting plates, and a spring and a telescopic bellows are fixed between the mounting plate and the auxiliary mounting plate, and the spring is located in the telescopic bellows.
[0011] Furthermore, a support plate is provided at the bottom of the discharge box, a collection tray is installed on the support plate through an auxiliary driving motor, and two collection buckets are placed in the collection tray.
[0012] Furthermore, two weighing devices are provided in the collection tray, a positioning column is provided on the weighing device, a positioning groove corresponding to the positioning column is opened in the middle of the bottom of the collection barrel, a controller and an alarm are installed on the support plate, and the controller controls the weighing device, the auxiliary drive motor and the weighing device.
[0013] Beneficial effects of the utility model:
[0014] During the feeding process, the mineral powder is discharged into the feed box and screened through the feed box. The larger particles of mineral powder flow along the screen and the connecting pipe into the collecting box to complete the collection and screening of the mineral powder, thus preventing the larger particles of mineral powder from wearing the surface of the drum inside the magnetic separator body.
[0015] The material passes through the feed box and enters the magnetic separator body for magnetic separation. The iron ore concentrate after magnetic separation is adsorbed on the magnetic separator body. The cleaning brush repeatedly scrapes and cleans the magnetic separator body by moving back and forth, making it easy to quickly discharge the iron ore concentrate for collection. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 This is a front view of a magnetic separator for selecting iron ore concentrate according to the utility model;
[0018] Figure 2 This is a schematic diagram of a vibration component of a magnetic separator for fine iron powder selection according to the utility model;
[0019] Figure 3 This is a schematic diagram of a cleaning brush for a magnetic separator for selecting iron ore concentrate according to the utility model;
[0020] Figure 4 This is a schematic diagram of a support assembly of a magnetic separator for fine iron powder in the utility model;
[0021] Figure 5 The utility model is a schematic diagram of a support plate of a magnetic separator for selecting iron ore concentrate.
[0022] In the figure: 1. magnetic separator body; 2. feed box; 3. discharge box; 4. screen frame; 5. screen; 6. cleaning box; 7. motor plate; 8. electric telescopic rod; 9. cleaning brush; 10. collection box; 11. connecting pipe; 12. dust suction fan 1; 13. dust suction fan 2; 14. flip cover; 15. auxiliary lock; 16. air chamber; 17. dust suction nozzle; 18. dust collection box; 19. auxiliary air chamber; 20. auxiliary dust suction nozzle; 21. feed port; 22. elliptical plate; 23. drive motor; 24. mounting plate; 25. auxiliary mounting plate; 26. spring; 27. telescopic bellows; 28. support plate; 29. auxiliary drive motor; 30. collection tray; 31. weighing device; 32. positioning column; 33. collection bucket; 24. dustproof cloth. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-2The utility model provides a technical solution: a magnetic separator for fine iron powder, comprising a magnetic separator body 1, a feed box 2 and a discharge box 3 are arranged on the magnetic separator body 1, a screen frame 4 is arranged in the feed box 2, a screen 5 is arranged on the screen frame 4, a cleaning box 6 is fixedly provided at the top of the discharge box 3, a motor plate 7 is fixedly provided on the outer wall of the cleaning box 6, an electric telescopic rod 8 is fixedly provided on the motor plate 7, a cleaning brush 9 located inside the cleaning box 6 is fixedly provided at the output end of the electric telescopic rod 8, a collecting box 10 is arranged on one side of the feed box 2, the collecting box 10 and the feed box 2 are connected by a connecting pipe 11, and a vibration component is arranged in the feed box 2.
[0025] See also Figure 1 A double-door bottom door is provided at the bottom end of the collecting box 10, and a lock is provided on the bottom door. A dust collecting box 18 is also fixedly provided on the magnetic separator body 1. A double-door bottom door is provided at the bottom end of the collecting box 10, and a lock is provided on the bottom door. A dust collecting box 18 is also fixedly provided on the magnetic separator body 1. The dust suction fan 13 is connected with an auxiliary air chamber 19 through a suction pipe, and the auxiliary air chamber 19 and the magnetic separator body 1 are connected through a plurality of auxiliary dust suction nozzles 20. Dust outlet pipes are provided on the dust suction fans 12 and the dust suction fans 2, and the dust outlet pipes pass into the dust collecting box 18. A filter frame is clamped in the dust collecting box 18, and a dustproof cloth 34 is provided in the filter frame. Air holes are provided on the top of the dust collecting box 18.
[0026] The dust suction fan 2 13 and the dust suction fan 1 12 cooperate with their respective pipelines to absorb the dust generated by the feed box 2 and the magnetic separator body 1 during operation, and discharge the dust into the dust collection box 18.
[0027] See also Figure 3 and Figure 4 A feed port 21 is provided on the flip cover 14, and the vibration assembly includes an elliptical plate 22 and a driving motor 23 for driving the elliptical plate 22. The driving motor 23 is fixed to the outer wall of the collecting box 10, and the output end of the driving motor 23 is connected to the elliptical plate 22. The driving motor 23 drives the elliptical plate 22 to rotate, thereby colliding with the screen frame 4, completing the vibration of the screen frame 4, so as to improve the working efficiency of the screen on the screen frame 4.
[0028] See also Figure 4One end of the screen frame 4 passes through the connecting pipe 11, and the four corners of the screen frame 4 are provided with support components, and the support components include mounting plates 24 fixed to the bottom ends of the four corners of the screen frame 4, and the inner wall of the feed box 2 is fixed with a sub-mounting plate 25 corresponding to the mounting plate 24, and a spring 26 and a telescopic bellows 27 are fixed between the mounting plate 24 and the sub-mounting plate 25, and the spring 26 is located in the telescopic bellows 27. The side of the feed box 2 is provided with an openable door to facilitate the subsequent disassembly of the screen frame 4, and the mounting plate 24 and the sub-mounting plate 25 are both installed with screws.
[0029] See also Figure 1 and Figure 5 A support plate 28 is provided at the bottom of the discharge box 3, and a collection tray 30 is installed on the support plate 28 through an auxiliary drive motor 29. Two collection buckets 33 are placed in the collection tray 30, and two weighing devices 31 are provided in the collection tray 30. A positioning column 32 is provided on the weighing device 31, and a positioning groove corresponding to the positioning column 32 is opened in the middle of the bottom of the collection bucket 33. A controller and an alarm are installed on the support plate 28. The controller controls the weighing device 31, the auxiliary drive motor 29 and the weighing device 31. The auxiliary drive motor 29 drives the collection tray 30 and the collection bucket 33 to rotate, so that the other collection bucket 33 is aligned with the bottom of the discharge box 3. The weighing device 31 weighs the collection bucket 33, presets the weighing value, and intelligently loads the collection bucket 33. When it is full, an intelligent alarm is sounded to remind the worker to take the bucket.
[0030] During specific operation, during the feeding process, the mineral powder is discharged into the feed box 2 and screened through the feed box 2. The mineral powder with larger particles flows along the screen 5 and the connecting pipe 11 into the collecting box 10 to complete the collection and realize the screening of the mineral powder, thereby preventing the mineral powder with larger particles from wearing the surface of the drum inside the magnetic separator body.
[0031] The material passes through the feed box 2 and enters the magnetic separator body 1 for magnetic separation. The iron ore concentrate after magnetic separation is adsorbed on the magnetic separator body 1. The cleaning brush 9 repeatedly scrapes and cleans the magnetic separator body 1 by moving back and forth, thereby facilitating the rapid discharge of the iron ore concentrate for collection.
[0032] Although this specification is described according to implementation modes, not every implementation mode includes only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A magnetic separator for fine iron powder, characterized in that: The invention comprises a magnetic separator body (1), wherein the magnetic separator body (1) is provided with a feed box (2) and a discharge box (3), wherein a screen frame (4) is provided inside the feed box (2), wherein a screen (5) is arranged on the screen frame (4), wherein a cleaning box (6) is fixedly provided at the top of the discharge box (3), wherein a motor plate (7) is fixedly provided on the outer wall of the cleaning box (6), wherein an electric telescopic rod (8) is fixedly provided on the motor plate (7), wherein a cleaning brush (9) located inside the cleaning box (6) is fixedly provided at the output end of the electric telescopic rod (8), wherein a collecting box (10) is provided on one side of the feed box (2), wherein the collecting box (10) and the feed box (2) are connected via a connecting pipe (11), and wherein a vibration assembly is provided inside the feed box (2).
2. The magnetic separator for fine iron powder cleaning according to claim 1, characterized in that: The bottom end of the collection box (10) is provided with a double-door bottom door, and a lock is provided on the bottom door. A dust collection box (18) is also fixedly provided on the magnetic separator body (1).
3. The magnetic separator for fine iron powder cleaning according to claim 2, characterized in that: A dust collecting fan 1 (12) and a dust collecting fan 2 (13) are fixedly provided on the outer wall of the dust collecting box (18); a flip cover (14) is provided on the feed box (2); corresponding auxiliary locks (15) are provided on the flip cover (14) and the feed box (2); an air cavity (16) is fixedly provided on the outer wall of the flip cover (14); dust collecting nozzles (17) embedded on the flip cover (14) are evenly provided on the air cavity (16); and the dust collecting fan 1 (12) is connected to the air cavity (16) via a dust inlet hose.
4. The magnetic separator for fine iron powder cleaning according to claim 3, characterized in that: The second dust suction fan (13) is connected to an auxiliary air chamber (19) via a suction pipe, and the auxiliary air chamber (19) and the magnetic separator body (1) are connected via a plurality of auxiliary dust suction nozzles (20). The first dust suction fan (12) and the second dust suction fan (13) are both provided with dust outlet pipes, and the dust outlet pipes pass through the dust collecting box (18). A filter frame is snap-fitted inside the dust collecting box (18), and a dustproof cloth (34) is arranged inside the filter frame. An air vent is arranged on the top of the dust collecting box (18).
5. The magnetic separator for fine iron powder cleaning according to claim 4, characterized in that: The flip cover (14) is provided with a feed port (21), and the vibration assembly comprises an elliptical plate (22) and a driving motor (23) for driving the elliptical plate (22), the driving motor (23) is fixed on the outer wall of the collection box (10), and the output end of the driving motor (23) is connected to the elliptical plate (22).
6. The magnetic separator for fine iron powder cleaning according to claim 5, characterized in that: One end of the screen frame (4) passes through the connecting pipe (11), and the four corner ends of the screen frame (4) are provided with support components, and the support components include mounting plates (24) fixed to the bottom ends of the four corner ends of the screen frame (4), and the inner wall of the feed box (2) is fixedly provided with a secondary mounting plate (25) corresponding to the mounting plate (24), and a spring (26) and a telescopic bellows (27) are fixedly provided between the mounting plate (24) and the secondary mounting plate (25), and the spring (26) is located in the telescopic bellows (27).
7. The magnetic separator for fine iron powder cleaning according to claim 6, characterized in that: A support plate (28) is provided at the bottom of the discharge box (3), a collection tray (30) is mounted on the support plate (28) via an auxiliary drive motor (29), and two collection buckets (33) are placed in the collection tray (30).
8. The magnetic separator for fine iron powder cleaning according to claim 7, characterized in that: Two weighing devices (31) are arranged in the collecting plate (30), a positioning column (32) is arranged on the weighing device (31), a positioning groove corresponding to the positioning column (32) is opened in the middle of the bottom of the collecting bucket (33), and a controller and an alarm are installed on the supporting plate (28), and the controller controls the weighing device (31), the auxiliary driving motor (29) and the weighing device (31).
