Multi-station spraying profiling tool
Through the design of multi-station spraying prototyping tooling, using rope and chain telescopic components, turntables and sliding components, the problems of spray path and spray quantity control are solved, and uniform spraying and efficient processing of complex workpieces are achieved, which improves the Spray efficiency and versatility.
Patent Information
- Application Number
- CN202420327548.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-22
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-02-22
AI Technical Summary
The existing spraying tooling has insufficient control of the spray path and spray amount, resulting in low spraying efficiency, repeated spraying and waste of paint, and poor spraying effect on complex workpieces, poor versatility, and inability to adapt to the processing of different workpieces.
Using multi-station spraying prototyping tooling, the connecting block position is adjusted through multiple ropes and chain telescopic components, combined with turntable and sliding components to achieve 360-degree spraying and precise path control, equipped with distance sensors and angle adjustment components to ensure uniform spraying, increasing versatility .
A uniform spraying of complex workpieces is achieved, multiple spraying and paint waste is reduced, spraying efficiency and versatility is improved, and costs are reduced.
Smart Images
Figure CN222132294U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spraying tooling, in particular to a multi-station spraying profiling tooling. Background Art
[0002] By spraying the workpiece, the surface of the workpiece can be made more beautiful and the surface defects of the workpiece produced during the molding process can be covered up. Spraying can enhance the hardness and scratch resistance of the workpiece surface and improve the service life and durability of the workpiece. Spraying can provide a protective film for the workpiece to prevent damage to the workpiece by the external environment. By spraying the workpiece, the quality, performance and market competitiveness of the workpiece can be improved.
[0003] In the process of spraying the workpiece, it may be impossible to quickly complete the spraying task due to the inability to accurately control the spraying path and the spraying amount. In addition, due to the limitations of the spraying path, it is necessary to repeat the spraying and touch-up the paint multiple times, which affects the spraying efficiency. Multiple spraying will also lead to waste of paint, resulting in increased spraying costs. When spraying workpieces with complex shapes, it may not be possible to spray every corner evenly, resulting in poor spraying appearance. The existing profiling tooling has poor versatility and cannot perform profiling on different workpieces, resulting in a waste of resources.
[0004] Therefore, it is necessary to invent a multi-station spraying profiling tool to solve the above problems. Summary of the invention
[0005] In order to solve the deficiencies of the prior art, the purpose of the utility model is to provide a multi-station spray profiling tool, which solves the problems that the spraying path cannot be accurately controlled in actual work, and the spraying amount cannot lead to the inability to quickly complete the spraying task. In addition, due to the limitations of the spraying path, there is a need for repeated spraying and touch-up, which affects the spraying efficiency. Multiple spraying will also lead to waste of paint, resulting in increased spraying costs. When spraying workpieces with complex shapes, it is not necessarily possible to spray every corner evenly, resulting in a poor spray appearance. The existing profiling tool has poor versatility and cannot perform profiling on different workpieces, resulting in a waste of resources.
[0006] In order to achieve the above objectives, the utility model adopts the following technical solutions:
[0007] The top of the frame is provided with a third slider which is threadably mounted on the outside of the frame and has a plurality of locking members which slide along the length of the frame to move the locking members.
[0008] As a preferred solution of the utility model, a rotatable first threaded rod is arranged inside the sliding component, and the first threaded rod is threadedly connected to a first slider which can slide back and forth along the length direction of the sliding component, and one side of the first slider penetrates and extends to the outer wall of the sliding component and is connected to a rope.
[0009] As a preferred solution of the utility model, a toothed belt for controlling the rotation of the turntable is provided at the bottom end of the turntable.
[0010] As a preferred solution of the utility model, one side of the connecting block is connected to a pipeline for conveying paint, and a first spraying assembly is arranged on the side of the connecting block facing the workpiece, and an angle adjustment assembly for adjusting the angle between the first spraying assembly and the workpiece is connected between the first spraying assembly and the connecting block, and one side of the angle adjustment assembly is provided with a distance sensor for monitoring the distance to the workpiece.
[0011] As a preferred solution of the utility model, the outer surface of the frame is provided with a plurality of adjustment grooves for adjusting the placement position of the chain telescopic assembly.
[0012] As a preferred solution of the utility model, the clamping assembly can position and clamp the inner side or the outer side of the workpiece.
[0013] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0014] In the utility model, a plurality of ropes are used to pull the connection block. The three ropes located on the outside of the frame adjust the position of the connection block facing the workpiece by controlling the extension and contraction of the chain extension assembly. The workpiece is clamped and fixed by the clamping assembly, and the workpiece is driven to rotate by the turntable, so as to achieve the purpose of 360-degree spraying of the workpiece. The setting of the sliding assembly and the two ropes connected to the first slider can control the sliding of the first slider so that the rope pulls the connection block to offset to one side, or synchronously pulls the connection block close to the workpiece, so as to achieve the purpose of profiling. The moving distance of the rope is controlled to achieve precise control of the spraying path, and repeated spraying is avoided. At the same time, by controlling the connection block to be close to or away from the workpiece, it is ensured that the workpiece with complex shape can be sprayed evenly, avoiding waste of paint. By adjusting the relative position of the connection block and controlling the rotation of the workpiece, the purpose of profiling workpieces with different contours can also be achieved, thereby increasing the versatility of the product and avoiding waste of resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the overall structure of the utility model when viewed from above;
[0017] Figure 3 This is a schematic diagram of the overall structure of the connection block of the utility model;
[0018] Figure 4 It is a schematic diagram of the overall top view structure of the utility model.
[0019] Explanation of the accompanying drawings: 1. frame; 2. turntable; 201. toothed belt; 3. clamping assembly; 4. adjustment slot; 5. chain telescopic assembly; 6. sliding assembly; 601. first threaded rod; 602. first slider; 7. pipe; 8. connecting block; 801. angle adjustment assembly; 802. first spraying assembly; 803. distance sensor; 9. second threaded rod; 10. rope; 11. second slider; 12. rack; 13. third slider; 14. second spraying assembly. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and cannot be used to limit the protection scope of the utility model.
[0021] The utility model provides Figure 1-4A multi-station spraying profiling tool shown in the figure comprises a plurality of ropes 10 for positioning and a multi-faceted hollow rectangular frame 1, a turntable 2 is rotatably arranged at the middle of the bottom end of the frame 1, a plurality of clamping components 3 for clamping the workpiece are arranged at the top of the turntable 2, a plurality of chain telescopic components 5 for controlling the telescopic extension of the ropes 10 are arranged at equal angles on one side wall of the frame 1, a plurality of the ropes 10 are commonly connected with a connecting block 8, the connecting block 8 can be moved in the vertical direction by pulling in coordination between the plurality of chain telescopic components 5, and the side walls of the frame 1 on both sides of the chain telescopic components 5 are installed with sliding components 6 for adjusting the distance and angle between the connecting block 8 and the workpiece A plurality of synchronously rotatable second threaded rods 9 are installed at the top of the frame 1, and the plurality of second threaded rods 9 are all threadedly connected with a second slider 11, and the plurality of second sliders 11 are commonly connected with a rack 12. A third slider 13 is arranged on the outer side of the rack 12 and slides along the length direction of the rack 12, and a second spraying assembly 14 for processing the top surface of the workpiece is arranged at the bottom end of the third slider 13. By setting the plurality of second threaded rods 9, the second slider 11 and the third slider 13, the relative position of the second spraying assembly 14 is controlled, so that the spraying part of the top of the workpiece is sprayed, thereby ensuring the consistency of the appearance effect of the workpiece and avoiding the occurrence of dead angles and the like.
[0022] A rotatable first threaded rod 601 is provided inside the sliding component 6, and the first threaded rod 601 is threadedly connected to a first slider 602 that can slide back and forth along the length direction of the sliding component 6. One side of the first slider 602 passes through and extends to the outer wall of the sliding component 6 and is connected to a rope 10. By controlling the sliding of the first slider 602 on one side, the rope 10 is controlled to pull the connecting block 8 to adjust the inclination angle between the connecting block 8 and the workpiece. By controlling the synchronous sliding of the first sliders 602 on both sides, the rope 10 is controlled to pull the connecting block 8 to adjust the distance between the connecting block 8 and the workpiece, thereby ensuring the accuracy of processing during spraying and the comprehensiveness of path coverage to ensure the spraying effect.
[0023] The bottom end of the turntable 2 is provided with a toothed belt 201 for controlling the turntable 2 to rotate. The toothed belt 201 is controlled to drive the turntable 2 to rotate, thereby achieving the purpose of multi-directional spraying processing on the workpiece.
[0024] One side of the connecting block 8 is connected to a pipeline 7 for conveying paint, and a first spraying component 802 is arranged on the side of the connecting block 8 facing the workpiece. An angle adjustment component 801 for adjusting the angle between the first spraying component 802 and the workpiece is connected between the first spraying component 802 and the connecting block 8. One side of the angle adjustment component 801 is provided with a distance sensor 803 for monitoring the distance to the workpiece. By setting the distance sensor 803, the distance between the first spraying component 802 and the workpiece is monitored to ensure uniform spraying processing on the workpiece.
[0025] The outer surface of the frame 1 is provided with a plurality of adjustment grooves 4 for adjusting the placement position of the chain telescopic assembly 5. By setting a plurality of adjustment grooves 4, when facing workpieces of different sizes, it is convenient to adjust the placement position of the chain telescopic assembly 5 in time, thereby enhancing the versatility of the product and being able to adapt to more different workpieces.
[0026] The clamping assembly 3 can position and clamp the inside or outside of the workpiece. Through the setting of the clamping assembly 3, the workpiece with a cavity inside can be fixed, and the spraying effect on the workpiece can be optimized. For the workpiece that cannot be fixed through the internal cavity, the outer wall can be clamped by the clamping assembly 3 to achieve the purpose of fixing different types of workpieces.
[0027] The utility model uses a setting of pulling the connection block 8 by multiple ropes 10. The three ropes 10 located on the outside of the frame 1 adjust the position of the connection block 8 facing the workpiece by controlling the extension and contraction of the chain extension assembly 5. The workpiece is clamped and fixed by the clamping assembly 3, and the workpiece is driven to rotate by the turntable 2, so as to achieve the purpose of 360-degree spraying of the workpiece. The setting of the two ropes 10 connected by the sliding assembly 6 and the first slider 602 satisfies the requirement of controlling the sliding of the first slider 602 so that the rope 10 pulls the connection block 8 to offset to one side, or synchronously pulls the connection block 8 close to the workpiece, so as to achieve the purpose of profiling. The moving distance of the rope 10 is controlled to achieve precise control of the spraying path, and multiple repeated spraying is avoided. At the same time, by controlling the connection block 8 to be close to or away from the workpiece, it is ensured that the workpiece with complex shape can be sprayed evenly to avoid waste of paint. By adjusting the relative position of the connection block 8 and controlling the rotation of the workpiece, the purpose of profiling workpieces with different contours can also be achieved, thereby increasing the versatility of the product and avoiding waste of resources.
[0028] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A multi-station spraying profiling tool, characterized in that: The invention comprises a plurality of ropes (10) for positioning and a rectangular frame (1) with multiple hollow faces. A turntable (2) is rotatably arranged in the middle of the bottom end of the frame (1). A plurality of clamping assemblies (3) for clamping workpieces are arranged on the top of the turntable (2). A plurality of chain telescopic assemblies (5) capable of controlling the telescopic movement of the ropes (10) are arranged at equal angles on one side wall of the frame (1). The plurality of ropes (10) are commonly connected to a connecting block (8). The connecting block (8) can be moved in a vertical direction by pulling in coordination between the plurality of chain telescopic assemblies (5). The frame (1) is located at the chain telescopic position. The side walls on both sides of the component (5) are installed with sliding components (6) for adjusting the distance and angle between the connecting block (8) and the workpiece, and the top of the frame (1) is installed with a plurality of second threaded rods (9) that can rotate synchronously, and the plurality of second threaded rods (9) are all threadedly connected to a second slider (11), and the plurality of second sliders (11) are commonly connected to a rack (12), and a third slider (13) is arranged outside the rack (12) and slides along the length direction of the rack (12), and the bottom end of the third slider (13) is provided with a second spraying component (14) for processing the top surface of the workpiece.
2. The multi-station spraying profiling tool according to claim 1, characterized in that: A rotatable first threaded rod (601) is arranged inside the sliding assembly (6), and the first threaded rod (601) is threadedly connected to a first slider (602) that can slide back and forth along the length direction of the sliding assembly (6), and one side of the first slider (602) penetrates and extends to the outer wall of the sliding assembly (6) and is connected to a rope (10).
3. A multi-station spraying profiling tool according to claim 2, characterized in that: A toothed belt (201) for controlling the rotation of the turntable (2) is arranged at the bottom end of the turntable (2).
4. The multi-station spraying profiling tool according to claim 1, characterized in that: One side of the connection block (8) is connected to a pipeline (7) for conveying paint, and a first spraying assembly (802) is arranged on the side of the connection block (8) facing the workpiece. An angle adjustment assembly (801) for adjusting the angle between the first spraying assembly (802) and the workpiece is connected between the first spraying assembly (802) and the connection block (8), and a distance sensor (803) for monitoring the distance to the workpiece is arranged on one side of the angle adjustment assembly (801).
5. The multi-station spraying profiling tool according to claim 1, characterized in that: The outer surface of the frame (1) is provided with a plurality of adjustment slots (4) for adjusting the placement position of the chain telescopic assembly (5).
6. The multi-station spraying profiling tool according to claim 1, characterized in that: The clamping assembly (3) can position and clamp the inner side or the outer side of the workpiece.