Air floating type tuyere and drying device
By designing an adjustable air-floating air nozzle structure in the air-floating coating machine, the problem of uneven air flow is solved, the substrate suspension stability and drying quality are improved, and a more efficient drying effect is achieved.
Patent Information
- Application Number
- CN202420378905.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The influence of the air nozzle structure processing in the existing air-floating coating machine drying equipment leads to uneven air flow at the air nozzle joints, resulting in the base material not floating or the belt unstable, affecting the drying efficiency and effect.
An air-floating air nozzle is designed, including a housing, a support mechanism and a flow guide. By adjusting the bolt locking strength between the housing and the support mechanism, the clearance and angle of the air outlet are adjusted to ensure the uniformity of the air flow. And optimize the airflow direction through the diversion chamber and curved surface structure to reduce the risk of uneven wind speed and the substrate being blown.
The uniform airflow is achieved, the suspension stability and drying quality of the substrate are improved, the uneven wind speed and the risk of the substrate being blown, and the drying efficiency and effect are improved.
Smart Images

Figure CN222132519U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coating machine drying equipment, in particular to an air floating type air nozzle and a drying device. Background Art
[0002] The air flotation oven uses the principle of aerodynamics, commonly known as the wall effect. A series of air flow nozzles are arranged horizontally and staggered up and down inside. The substrate is floated on the hot air to dry. Air flotation drying uses turbulent hot air to act on both sides of the substrate to achieve drying. The effect of wind force on the substrate and the weight of the slurry will form vortex-type wind. When the substrate passes through the nozzle, the hot air supports the substrate forward, so it has a longer contact time, so the drying time is extended and the drying capacity is improved. The advantage of the air flotation dryer is that the guide roller inside the dryer is eliminated. The heating efficiency of the dryer on both sides of the substrate is higher than the heating efficiency on one side, and the purpose of speeding up can be achieved at the same time. Heating and drying both sides of the coated substrate can control the migration of adhesives in the coating and reduce paper curling.
[0003] In the prior art, the nozzle structure of the coating oven is an inner eight double nozzle, which uses a non-contact mode to dry the substrate, which is convenient for drying the double-sided coating of the substrate. However, due to the influence of the nozzle structure processing, there is a hidden danger of uneven wind blowing at the nozzle slits, which leads to the substrate not floating, or the belt running is not stable, and the up and down shaking is serious, affecting the drying efficiency and effect of the electrode. Utility Model Content
[0004] The utility model aims to provide an air-floating air nozzle and a drying device, so as to alleviate the technical problems existing in the prior art that, due to the influence of the air nozzle structure processing, the air blown at the air nozzle slits is uneven, thereby causing the substrate to fail to float, or the belt running is unstable, and the up and down shaking is serious, affecting the drying efficiency and effect of the electrode.
[0005] In a first aspect, the utility model provides an air-floating air nozzle, comprising a shell, a supporting mechanism, an air inlet mechanism and a flow guide, wherein the shell is provided with a cavity, and the cavity is provided with an air inlet and an air outlet; the air inlet mechanism is provided at the air inlet; the flow guide is provided at the end of the cavity away from the air inlet, and an air outlet is formed between the flow guide and the inner wall of the shell;
[0006] The support mechanism is bolted to the inner wall of the shell, and the size of the gap of the air outlet is adjusted by adjusting the locking strength of the bolts between the shell and the support mechanism.
[0007] In combination with the first aspect, the utility model provides a first possible implementation scheme of the first aspect, wherein the support mechanism includes a third pull rod, the guide member is a bowl-shaped structure, and a plurality of the third pull rods are threadedly connected between the outer wall of the guide member and the inner wall of the shell.
[0008] In combination with the first possible implementation of the first aspect, the utility model provides a second possible implementation of the first aspect, wherein the cross-sectional area of the shell toward the air outlet is larger than the cross-sectional area of the shell toward the air inlet; the bowl-shaped structure is provided with a guide cavity, and the cross-sectional area of the guide cavity is larger than the cross-sectional area of the air inlet.
[0009] In combination with the second possible implementation manner of the first aspect, the utility model provides a third possible implementation manner of the first aspect, wherein the support mechanism further includes a first pull rod and a second pull rod, the first pull rod is arranged at the air inlet, the second pull rod is arranged between the third pull rod and the first pull rod, and the first pull rod and the second pull rod are both used to support the cavity;
[0010] The length of the second pull rod is greater than the length of the first pull rod.
[0011] In combination with the third possible implementation of the first aspect, the utility model provides a fourth possible implementation of the first aspect, wherein a guide cavity is provided at the end of the guide member facing the air inlet, and the fluid flowing in from the air inlet passes through the guide cavity and enters the air outlet along the gap.
[0012] In combination with the fifth possible implementation of the first aspect, the utility model provides a fifth possible implementation of the first aspect, wherein a curved surface is provided at the end of the shell facing the air outlet, and the curved surface is used for buffering when the fluid flows outward along the air outlet.
[0013] In combination with the fifth possible implementation of the first aspect, the utility model provides a sixth possible implementation of the first aspect, wherein the air inlet mechanism includes an air inlet orifice plate and an air nozzle end plate, the air nozzle end plate is arranged at the air inlet, and the air nozzle end plate is used to support the air inlet orifice plate. In combination with the sixth possible implementation of the first aspect, the utility model provides a seventh possible implementation of the first aspect, wherein a sealing gasket is provided at the top of the shell along the circumference of the air inlet orifice plate.
[0014] In combination with the sixth possible implementation of the first aspect, the utility model provides an eighth possible implementation of the first aspect, wherein the tuyere end plate covers the side wall of the shell, and a sealing member is provided between the tuyere end plate and the side wall of the shell;
[0015] The sealing member is provided between the guide member and the air nozzle end plate.
[0016] In a second aspect, an embodiment of the utility model further provides a drying device, comprising the air-floating air nozzle described above; a plurality of the air-floating air nozzles are horizontally staggered and arranged vertically in a drying chamber of the drying device.
[0017] The embodiments of the utility model bring the following beneficial effects: a cavity is provided in a shell and an air inlet mechanism is arranged at the air inlet in the cavity, a guide is arranged at the end of the cavity away from the air inlet, and an air outlet is formed between the guide and the inner wall of the shell, wind enters from the air inlet, is reflected by the rear guide, and is discharged from the air outlet formed between the guide and the inner wall of the shell, thereby reducing the hidden danger of uneven airflow caused by the air nozzle directly blowing on the substrate in the prior art. At the same time, since the supporting mechanism is threadedly connected between the inner walls of the shell, the locking strength of the shell relative to the thread of the supporting mechanism is adjusted, and then the gap size and angle of the air outlet are adjusted, so as to achieve the flow rate and angle of the air nozzle when discharging the gas, further adjust the airflow borne by the substrate, alleviate the hidden danger of uneven wind blowing at the air nozzle slit due to the influence of the air nozzle structure processing in the prior art, thereby causing the substrate to fail to float, or the belt running is unstable, and the up and down shaking is serious, which affects the technical problem of affecting the drying efficiency and effect of the electrode, and improves the drying quality of the electrode. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 A schematic diagram of the external wind direction of the air-floating air nozzle provided in an embodiment of the utility model;
[0020] Figure 2 A schematic diagram of the internal structure of the air-floating tuyere provided in an embodiment of the utility model;
[0021] Figure 3 The air-floating nozzle provided in the embodiment of the utility model Figure 2 A local enlarged schematic diagram of point A in the middle.
[0022] Icons: 10 - air flow direction; 100 - shell; 110 - air outlet; 120 - curved surface; 200 - supporting mechanism; 210 - first pull rod; 220 - second pull rod; 230 - third pull rod; 300 - air inlet mechanism; 310 - air inlet hole plate; 320 - nozzle end plate; 330 - sealing pad; 400 - flow guide. DETAILED DESCRIPTION
[0023] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] like Figure 1 - Figure 3 As shown, the utility model provides an air floating air nozzle, comprising a shell 100, a support mechanism 200, an air inlet mechanism 300 and a guide member 400, wherein the shell 100 is provided with a cavity, and the cavity is provided with an air inlet and an air outlet 110; the air inlet mechanism 300 is provided at the air inlet; the guide member 400 is provided at the end of the cavity away from the air inlet, and the air outlet 110 is formed between the guide member 400 and the inner wall of the cavity;
[0027] The support mechanism 200 is bolted to the inner wall of the housing 100 , and the size of the gap of the air outlet 110 is adjusted by adjusting the locking strength of the bolts between the housing 100 and the support mechanism 200 .
[0028] The housing 100 is provided with a cavity, the air inlet mechanism 300 is arranged at the air inlet in the cavity, the air guide 400 is arranged at the end of the cavity away from the air inlet, and an air outlet 110 is formed between the air guide 400 and the inner wall of the housing 100. The airflow direction 10 enters from the air inlet, and after being reflected by the air guide 400, it is discharged from the air outlet 110 formed between the air guide 400 and the inner wall of the housing 100, thereby reducing the risk of uneven airflow caused by the air nozzle blowing directly on the substrate in the prior art. At the same time, since the support mechanism 200 is threadedly connected to the housing By adjusting the locking strength of the bolts of the shell 100 relative to the supporting mechanism 200, and then adjusting the gap size of the air outlet 110, the flow rate and angle of the air nozzle when discharging the gas are realized, and the airflow borne by the substrate is further adjusted, thereby alleviating the hidden danger of uneven wind blowing at the slits of the air nozzle due to the influence of the air nozzle structure processing in the prior art, which leads to the substrate not floating up, or the belt running is unstable, and the up and down shaking is serious, which affects the technical problem of drying efficiency and effect of the electrode, and improves the drying quality of the electrode.
[0029] It should be noted that, in the present embodiment, the shell 100 is manufactured by integrally molding of aluminum material, which not only has sufficient rigidity and flexibility, but also, compared with the sheet metal assembly method used in the prior art, has better manufacturing precision and more stable exhaust airflow, and the wind direction accuracy relative to the substrate is within 0.1 mm. At the same time, the shell 100 can be connected to the support mechanism 200 by a threaded connection. By adjusting the feed strength of the thread, the distance of the shell 100 relative to the guide member 400 is achieved, thereby achieving the adjustment of the size of the air outlet 110.
[0030] Furthermore, the supporting mechanism 200 includes a third pull rod 230 , and the third pull rod 230 is detachably connected between the outer wall of the guide member 400 and the inner wall of the shell 100 .
[0031] The support mechanism 200 includes a third pull rod 230, and the third pull rod 230 can be connected between the outer wall of the guide member 400 and the inner wall of the shell 100 by threaded connection, plug-in, etc. In this embodiment, the guide member 400 is a bowl-shaped structure, and the airflow direction enters the concave surface of the guide member 400 from the air inlet and is discharged along the air outlets 110 on both sides of the guide member 400. The staff can adjust the locking strength of the guide member 400 relative to the third pull rod 230 to achieve the distance between the outer wall of the guide member 400 and the inner wall of the shell 100, that is, adjust the size of the air outlet 110.
[0032] Furthermore, the cross-sectional area of the shell 100 toward the air outlet 110 is greater than the cross-sectional area of the shell 100 toward the air inlet, and the cross-sectional area of the guide cavity in the guide member 400 is greater than the cross-sectional area of the air inlet.
[0033] The shape of the cavity can be set by making the cross-sectional area of the shell 100 toward the air outlet 110 larger than the cross-sectional area of the shell 100 toward the air inlet, so that the airflow can receive the airflow discharged from all the air inlets in the guide member 400 and have enough space for the airflow to be conducted.
[0034] Furthermore, the support mechanism 200 further includes a first pull rod 210 and a second pull rod 220, wherein the first pull rod 210 is disposed at the air inlet, and the second pull rod 220 is disposed between the third pull rod 230 and the first pull rod 210, and the first pull rod 210 and the second pull rod 220 are both used to support the cavity;
[0035] The length of the second rod 220 is greater than that of the first rod 210 .
[0036] In this embodiment, the first tie rod 210 and the second tie rod 220 both play the role of internal support for the shell 100. The shell 100 can be wrapped around the outside of the first tie rod 210, the second tie rod 220 and the guide member 400 by threaded connection to achieve control of the internal structural shape of the cavity.
[0037] It should be noted that the length of the second pull rod 220 is greater than that of the first pull rod 210. At the same time, the sum of the length of the guide member 400 and the length of the third pull rod 230 arranged on the periphery of the guide member 400 is the same as the length of the second pull rod 220, so as to realize the construction of the air duct required for the airflow direction.
[0038] Furthermore, a curved surface 120 is provided at the end of the housing 100 facing the air outlet 110 , and the curved surface 120 is used for buffering when the fluid flows outward along the air outlet 110 .
[0039] The curved surface 120 is disposed at the position of the shell 100 at the air outlet 110. When the airflow passes through the curved surface 120, the flow area suddenly increases. The Coanda effect of the curved surface relative to the fluid is utilized to slow down the flow rate of the airflow, making the airflow discharged from the air outlet 110 softer and reducing the risk of the substrate being blown away.
[0040] Furthermore, the air inlet mechanism 300 includes an air inlet orifice plate 310 and an air nozzle end plate 320 . The air nozzle end plate 320 is disposed at the air inlet, and the air nozzle end plate 320 is used to support the air inlet orifice plate 310 .
[0041] Furthermore, a sealing gasket 330 is provided on the top of the housing 100 along the circumference of the air inlet plate 310 .
[0042] The nozzle end plate 320 is locked and connected to the first pull rod 210 by means of a threaded connection, wherein the nozzle end plate 320 is a hollow structure, which can not only support the air inlet plate 310, but also allow the fluid to enter the cavity along the air inlet plate 310. At the same time, in order to enhance the sealing of the cavity, sealing gaskets 330 are provided around the upper side of the air inlet plate 310 to achieve sealing between the air-floating nozzle and the external oven connection.
[0043] Furthermore, the tuyere end plate 320 covers the side wall of the housing 100, and a seal is provided between the tuyere end plate 320 and the side wall of the housing 100;
[0044] A sealing member is provided between the air guide member 400 and the air nozzle end plate 320 .
[0045] The sealing performance of the device is improved by providing sealing members between the nozzle end plate 320 and the outer wall of the housing 100 and between the air guide member 400 and the nozzle end plate 320 .
[0046] In a second aspect, the present embodiment further provides a drying device, comprising the air-floating air nozzle described above; a plurality of air-floating air nozzles are horizontally staggered and arranged vertically in a drying chamber of the drying device.
[0047] This embodiment achieves the following technical effects:
[0048] 1. The mechanical bolt adjustment ensures the dimensional accuracy of the air outlet 110, uniform air outlet speed, uniform temperature, stable pole suspension and good drying effect;
[0049] 2. By setting the airflow direction to 10, the effect of uneven wind speed of the nozzle is weakened;
[0050] 3. The wall attachment effect is applied at the air outlet 110, which changes the wind direction and makes the wind blow softly on the substrate, reducing the risk of the substrate being blown away;
[0051] 4. By setting the supporting mechanism 200, since the installation method is mechanical installation, its sealing can be guaranteed and the possibility of air leakage can be reduced.
[0052] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. An air-floating nozzle, characterized in that: The invention comprises a shell (100), a supporting mechanism (200), an air inlet mechanism (300) and a flow guide (400), wherein the shell (100) is provided with a cavity, and the cavity is provided with an air inlet and an air outlet (110); the air inlet mechanism (300) is arranged at the air inlet; the flow guide (400) is arranged at an end of the cavity away from the air inlet, and an air outlet (110) is formed between the flow guide (400) and the inner wall of the shell (100); The support mechanism (200) is bolted to the inner wall of the shell (100), and the size of the gap of the air outlet (110) is adjusted by adjusting the locking strength of the bolts between the shell (100) and the support mechanism (200).
2. The air-floating tuyere according to claim 1, characterized in that: The support mechanism (200) comprises a third pull rod (230), the flow guide (400) is a bowl-shaped structure, and the third pull rod (230) is threadedly connected between the outer wall of the flow guide (400) and the inner wall of the shell (100).
3. The air-floating tuyere according to claim 2, characterized in that: The cross-sectional area of the shell (100) toward the air outlet (110) is greater than the cross-sectional area of the shell (100) toward the air inlet; the interior of the bowl-shaped structure is a flow guide cavity, and the cross-sectional area of the flow guide cavity is greater than the cross-sectional area of the air inlet.
4. The air-floating tuyere according to claim 3, characterized in that: The support mechanism (200) further comprises a first pull rod (210) and a second pull rod (220), wherein the first pull rod (210) is arranged at the air inlet, and the second pull rod (220) is arranged between the third pull rod (230) and the first pull rod (210), and the first pull rod (210) and the second pull rod (220) are both used to support the cavity; The length of the second pull rod (220) is greater than the length of the first pull rod (210).
5. The air-floating tuyere according to claim 4, characterized in that: The end of the housing (100) facing the air outlet (110) is provided with a curved surface (120), and the curved surface (120) is used for squeezing the fluid when it flows outward along the air outlet (110).
6. The air-floating tuyere according to claim 4, characterized in that: The air inlet mechanism (300) comprises an air inlet orifice plate (310) and an air nozzle end plate (320), wherein the air nozzle end plate (320) is arranged at the air inlet, and the air nozzle end plate (320) is used to support the air inlet orifice plate (310).
7. The air-floating tuyere according to claim 6, characterized in that: A sealing gasket (330) is provided at the top of the housing (100) along the circumference of the air inlet hole plate (310).
8. The air-floating tuyere according to claim 6, characterized in that: The tuyere end plate (320) covers the side wall of the shell (100), and a sealing member is provided between the tuyere end plate (320) and the side wall of the shell (100).
9. The air-floating tuyere according to claim 8, characterized in that: The sealing member is provided between the flow guide member (400) and the nozzle end plate (320).
10. A drying device, characterized in that: It comprises a plurality of air-floating air nozzles as described in any one of claims 1 to 9, and the plurality of air-floating air nozzles are horizontally and alternately arranged vertically in the drying chamber of the drying device.
