Automatic cleaning and drying device
By designing an automated cleaning and drying device, the product loss problem caused by improper handling of capacitor resistors during cleaning to drying is solved, and the cleaning and drying is automated, which improves production efficiency and product integrity.
Patent Information
- Application Number
- CN202420229026.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-31
AI Technical Summary
During the cleaning and drying of existing capacitor resistors, product loss is caused by improper product handling.
Design an automatic cleaning and drying device, including a shell, controller, cleaning area, drying area and waste discharge mechanism, and realize automatic cleaning and drying through preliminary cleaning mechanism, flip mechanism, nozzle group and drying mechanism to avoid manual labor Move.
It realizes automation of the cleaning and drying process, saves labor, avoids product loss caused by improper handling, and improves production efficiency and product integrity.
Smart Images

Figure CN222132761U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a cleaning and drying device, in particular to an automatic cleaning and drying device. Background Art
[0002] Capacitors and resistors are important electronic components and are widely used in the electronics field. In the current automatic cleaning device for capacitors and inductors after electroplating, the drying mechanism is separate. The personnel need to place the electroplated products in the cleaning machine first, clean them, and then place the cleaned products in the drying mechanism for drying before taking them out. In the process of cleaning and transporting to drying, it is easy to cause product loss due to improper product handling. Utility Model Content
[0003] The utility model aims to provide an automatic cleaning and drying device to overcome the deficiencies of the prior art and solve the problem of product loss during the cleaning and transportation process to the drying mechanism.
[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: an automatic cleaning and drying device, including a shell and a controller, a feeding port with a feeding pneumatic door is provided on the back of the shell, a cleaning area is provided at the upper part of the shell, a collecting funnel is provided in the middle part, a drying area and a waste discharge mechanism arranged below the drying area are provided at the lower part, and the cleaning area includes a cleaning cavity arranged in the shell, a preliminary cleaning mechanism arranged at the top of the cleaning cavity, a turning mechanism arranged below the preliminary cleaning mechanism, a movable clamping plate arranged on the turning mechanism, a material tray clamped on the movable clamping plate and a waste discharge mechanism arranged below the movable clamping plate The nozzle group is below the plate, the bottom of the cleaning cavity is connected with the upper end of the aggregate hopper, the drying area includes a drying cavity arranged below the aggregate hopper, a drying material barrel arranged in the drying cavity and below the aggregate hopper, a drying mechanism connected with the drying cavity and a feeding port arranged on the front side of the shell and connected with the drying cavity, the bottom of the drying material barrel is arranged in a grid shape, and the bottom is connected with the waste discharge mechanism, the feeding port is provided with a feeding pneumatic door, the feeding pneumatic door, the preliminary cleaning mechanism, the turning mechanism, the movable clamping plate, the nozzle group, the waste discharge mechanism and the feeding pneumatic door are all controlled and connected with the controller.
[0005] Furthermore, the preliminary cleaning mechanism includes an annular water curtain and an inner wall water curtain arranged outside the annular water curtain.
[0006] Furthermore, the flipping mechanism includes a rotating shaft arranged inside the cleaning cavity and a motor arranged on the outer wall of the cleaning cavity and controlled by a controller, and the output end of the motor is connected to an end of the rotating shaft passing through the cleaning cavity.
[0007] Furthermore, the drying mechanism includes a blower with an oxygen pump and a heater connected to an air outlet of the blower, and the air outlet of the heater is connected to the drying cavity.
[0008] Furthermore, the nozzle group includes nozzles arranged obliquely downward and nozzles arranged upward, and the nozzles are fan-shaped nozzles.
[0009] Furthermore, the upper end of the material tray is in the shape of an inverted funnel, and a feeding port is provided at the top.
[0010] Furthermore, the waste discharge mechanism includes a waste discharge pipe connected to the bottom of the drying barrel and a waste discharge valve arranged on the waste discharge pipe.
[0011] The utility model adopts the above structure to achieve the following beneficial effects: the utility model provides an automatic cleaning and drying device, after the cleaning material passes through the cleaning area, the material tray is flipped by the flipping mechanism, the clean material after cleaning enters the drying material barrel through the collecting funnel, the clean material is dried by the drying mechanism and then taken out from the material taking port, the cleaning and drying mechanisms can be integrated into one, saving personnel in the cleaning and drying process, and at the same time, avoiding product loss due to improper product handling during the cleaning to drying process. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The technical solution of the utility model is further described below in conjunction with the accompanying drawings:
[0013] Figure 1 It is a schematic diagram of the structure inside the front shell of the automatic cleaning and drying device described in the utility model.
[0014] Figure 2 It is a schematic diagram of the structure inside the back shell of the automatic cleaning and drying device described in the utility model.
[0015] Figure 3 It is a structural schematic diagram of the automatic cleaning and drying device described in the utility model.
[0016] Figure 4 It is a structural schematic diagram of the front side of the automatic cleaning and drying device described in the utility model.
[0017] Figure 5 It is a structural schematic diagram of the back side of the automatic cleaning and drying device described in the utility model.
[0018] Among them: 1. Shell; 2. Feeding port; 3. Collecting funnel; 4. Cleaning cavity; 5. Movable clamping plate; 6. Material tray; 7. Drying cavity; 8. Drying barrel; 9. Feeding port; 10. Feeding pneumatic door; 11. Annular water curtain; 12. Inner wall water curtain; 13. Rotating shaft; 14. Motor; 15. Blower; 16. Heater; 17. Nozzle group; 18. Feeding port; 19. Waste discharge pipe; 20. Feeding pneumatic door. DETAILED DESCRIPTION
[0019] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0020] Aiming at the needs of cleaning and drying capacitors and resistors, the designer of the utility model innovatively proposes an automatic cleaning and drying device, which can avoid product loss due to improper product handling during the cleaning and drying processes.
[0021] like Figures 1 to 5 As shown, an automatic cleaning and drying device comprises a shell 1 and a controller, wherein a feeding port 2 with a feeding pneumatic door 20 is provided on the back of the shell 1, a cleaning area is provided at the upper part of the shell 1, a collecting funnel 3 is provided in the middle part, a drying area and a waste discharge mechanism arranged below the drying area are provided at the lower part, the cleaning area comprises a cleaning cavity 4 arranged in the shell 1, a preliminary cleaning mechanism arranged at the top of the cleaning cavity 4, a turning mechanism arranged below the preliminary cleaning mechanism, a movable clamping plate 5 arranged on the turning mechanism, a material tray 6 clamped on the movable clamping plate 5 and a nozzle group 17 arranged below the movable clamping plate 5, and the bottom of the cleaning cavity 4 is provided with a cleaning area. It is connected to the upper end of the aggregate hopper 3, and the drying area includes a drying cavity 7 arranged below the aggregate hopper 3, a drying material barrel 8 arranged in the drying cavity 7 and below the aggregate hopper 3, a drying mechanism connected to the drying cavity 7, and a feeding port 9 arranged on the front side of the shell 1 and connected to the drying cavity 7. The bottom of the drying material barrel 8 is arranged in a grid shape, and the bottom is connected to the waste discharge mechanism. The feeding port 9 is provided with a feeding pneumatic door 10, and the feeding pneumatic door 20, the preliminary cleaning mechanism, the turning mechanism, the movable clamping plate 5, the nozzle group 17, the waste discharge mechanism and the feeding pneumatic door 10 are all connected to the controller control, which can realize full intelligence.
[0022] The preliminary cleaning mechanism includes an annular water curtain 11 and an inner wall water curtain 12 arranged outside the annular water curtain 11 , which can fully clean the material to be cleaned in the material tray 6 .
[0023] The flipping mechanism includes a rotating shaft 13 arranged inside the cleaning cavity 4 and a motor 14 arranged on the outer wall of the cleaning cavity 4 and controlled by a controller. The output end of the motor 14 is connected to one end of the rotating shaft 13 passing through the cleaning cavity 4. The rotating shaft 13 is driven to rotate by the motor 14 to flip the material tray 6 180°, and the clean material in the material tray 6 falls into the collecting funnel 3.
[0024] The drying mechanism includes a blower 15 with an oxygen pump and a heater 16 connected to an air outlet of the blower 15 , and the air outlet of the heater 16 is connected to the drying cavity 7 .
[0025] The nozzle group 17 includes two nozzles arranged obliquely downward and one nozzle arranged upward. The nozzles are fan-shaped nozzles. The upward nozzle flushes the clean material remaining adhering to the inner wall in the material tray 6 into the funnel, and the downward nozzle flushes the clean material remaining adhering to the inner wall in the aggregate funnel 3 into the drying barrel 8.
[0026] The upper end of the material tray 6 is in an inverted funnel shape, and a feeding port 18 is provided at the top to facilitate the clean material in the material tray 6 to slide out of the material tray 6.
[0027] The waste discharge mechanism includes a waste discharge pipe 19 connected to the bottom of the drying barrel 8 and a waste discharge valve arranged on the waste discharge pipe 19, and the waste discharge is controlled by the waste discharge valve.
[0028] During loading, the material tray 6 containing the material to be cleaned is placed in place by the mechanical arm, the controller receives the feeding signal, the feeding pneumatic door 20 opens, the mechanical arm places the material tray 6 on the movable clamping plate 5, the movable clamping plate 5 senses the material tray 6 and triggers the clamping and positioning of the material tray 6, the mechanical arm retreats, the loading port 2 receives the robot's exit signal, and the feeding pneumatic door 20 closes;
[0029] During cleaning, the annular water curtain 11 and the inner wall water curtain 12 of the preliminary cleaning mechanism start to flush the material to be cleaned through the feeding port 18 on the material tray 6. After the preliminary flushing is completed, the annular water curtain 11 and the inner wall water curtain 12 are closed, the motor 14 is started, the shaft 13 is driven to rotate, the material tray 6 is flipped 180°, the feeding port 18 on the material tray 6 is downward, and the clean material falls into the collecting funnel 3 from the feeding port 18. At the same time, the nozzle group 17 starts to work, and the upward nozzle flushes the clean material remaining adhering to the inner wall of the material tray 6 into the funnel, and the downward nozzle flushes the clean material remaining adhering to the inner wall of the collecting funnel 3 into the drying barrel 8. After cleaning, the nozzle group 17 is closed, the material tray 6 is rotated and released, and the feeding pneumatic door 20 is opened, waiting for the manipulator to retrieve the material tray 6;
[0030] During drying, the clean material in the collecting funnel 3 falls into the drying material barrel 8 below. At the same time, the cleaned waste water flows into the waste discharge pipe 19 through the bottom of the drying material barrel 8. The waste discharge valve is opened, and the waste water flows out from the waste discharge pipe 19. The drying mechanism is started to dry the clean material in the drying material barrel 8. After drying, the drying mechanism is closed, the material taking pneumatic door 10 is opened, and personnel can take the material.
[0031] The utility model adopts the above structure to achieve the following beneficial effects: the utility model provides an automatic cleaning and drying device, after the cleaning material passes through the cleaning area, the material tray is flipped by the flipping mechanism, the clean material after cleaning enters the drying material barrel through the collecting funnel, the clean material is dried by the drying mechanism and then taken out from the material taking port, the cleaning and drying mechanisms can be integrated into one, saving personnel in the cleaning and drying process, and at the same time, avoiding product loss due to improper product handling during the cleaning to drying process.
[0032] As described above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. An automatic cleaning and drying device, comprising a housing and a controller, characterized in that: The back of the shell is provided with a loading port with a feeding pneumatic door, the upper part of the shell is provided with a cleaning area, the middle part is provided with a collecting funnel, the lower part is provided with a drying area and a waste discharge mechanism arranged below the drying area, the cleaning area includes a cleaning cavity arranged in the shell, a preliminary cleaning mechanism arranged at the top of the cleaning cavity, a turning mechanism arranged below the preliminary cleaning mechanism, a movable clamping disk arranged on the turning mechanism, a material tray clamped on the movable clamping disk and a nozzle group arranged below the movable clamping disk, the bottom of the cleaning cavity is connected with the upper end of the collecting funnel, the drying area includes a drying cavity arranged below the collecting funnel, a drying material barrel arranged in the drying cavity below the collecting funnel, a drying mechanism connected with the drying cavity and a feeding port arranged on the front side of the shell and connected with the drying cavity, the bottom of the drying material barrel is arranged in a grid shape, and the bottom is connected with the waste discharge mechanism, the feeding port is provided with a feeding pneumatic door, and the feeding pneumatic door, the preliminary cleaning mechanism, the turning mechanism, the movable clamping disk, the nozzle group, the waste discharge mechanism and the feeding pneumatic door are all connected to the controller for control.
2. The automatic cleaning and drying device according to claim 1, characterized in that: The preliminary cleaning mechanism comprises an annular water curtain and an inner wall water curtain arranged outside the annular water curtain.
3. The automatic cleaning and drying device according to claim 1, characterized in that: The turning mechanism comprises a rotating shaft arranged inside the cleaning cavity and a motor arranged on the outer wall of the cleaning cavity and controlled by a controller, wherein an output end of the motor is connected to an end of the rotating shaft passing through the cleaning cavity.
4. The automatic cleaning and drying device according to claim 1, characterized in that: The drying mechanism comprises a blower with an oxygen pump and a heater connected to an air outlet of the blower, and the air outlet of the heater is connected to a drying cavity.
5. The automatic cleaning and drying device according to claim 1, characterized in that: The nozzle group comprises nozzles arranged obliquely downward and nozzles arranged upward, and the nozzles are fan-shaped nozzles.
6. The automatic cleaning and drying device according to claim 1, characterized in that: The upper end of the material tray is in an inverted funnel shape, and a feeding port is arranged on the top.
7. The automatic cleaning and drying device according to claim 1, characterized in that: The waste discharge mechanism comprises a waste discharge pipeline connected to the bottom of the drying barrel and a waste discharge valve arranged on the waste discharge pipeline.
