Chopstick assembly line rough cleaning device
Through the mechanical scrubbing and sealing design of the initial washing device of the chopstick assembly line, the problems of difficult removal of dirt on the surface of chopsticks and high wastewater discharge in the prior art are solved, and more efficient cleaning effect and cost reduction are achieved.
Patent Information
- Application Number
- CN202420187905.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-26
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-26
AI Technical Summary
When cleaning chopsticks, existing equipment is difficult to effectively remove surface debris and heavy oil, resulting in increased difficulty in subsequent cleaning, poor dirt reduction effect, and more wastewater discharge.
A chopstick assembly line initial washing device was designed, using mechanical scrubbing and sinking method, combining the crank mechanism and cleaning mechanism, using the friction between the cleaning cloth and the sliding plate to maximize the removal of dirt on the surface of the chopsticks, and reduce it through sealing measures. Liquid leak.
It significantly improves the surface cleaning effect of chopsticks, reduces the dirt burden of subsequent fine washing, reduces wastewater discharge, reduces the number of chopsticks that do not meet the standards, and reduces labor costs.
Smart Images
Figure CN222132802U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tableware cleaning, and in particular relates to a chopstick assembly line initial washing device. Background Art
[0002] At present, when cleaning chopsticks, tableware packaging companies will send them on a conveyor belt, and then use the degreasing tank to only rely on immersion washing or bubble washing to remove surface debris and heavy oil, and then enter the spray part for washing. The existing equipment degreasing tank immersion washing method is difficult to remove surface debris and heavy oil. The use of mechanical movement scrubbing can greatly improve the cleanliness of the cleaning and quickly remove the oil stains from the chopsticks. Utility Model Content
[0003] The purpose of the utility model is to solve the above problems and provide a chopsticks assembly line initial washing device. After the chopsticks come out of the slag remover, they pass through this device and use the mechanical scrubbing and water tank immersion method to remove the dirt on the surface of the chopsticks to the maximum extent, and enter the next process, making the subsequent fine washing easier, reducing the dirt in the subsequent process, reducing wastewater discharge, and improving the cleaning effect.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chopstick assembly line initial washing device, comprising a main drive motor, a reducer, a conveyor belt and a water tank, a conveyor belt is installed inside the water tank, a third bracket is connected to the surface of the water tank, a crank mechanism is installed on the surface of the third bracket, a cleaning mechanism is installed inside the water tank, an inclined plate is connected to the inner wall of the water tank, a reducer is installed at the output end of the main drive motor, sprockets are respectively connected to the ends of the conveyor belt rollers and the output end of the reducer, and chains are sleeved on the surfaces of the two sprockets.
[0005] As a preferred initial washing device for a chopstick assembly line of the utility model, the cleaning mechanism includes a first bracket, a first linear bearing, an optical axis and an optical axis seat for realizing linear motion, a cleaning box, a sliding plate, a scouring pad and a scouring pad pressing plate for scrubbing the chopsticks.
[0006] As a preferred initial washing device for a chopstick assembly line of the utility model, an optical axis seat is embedded and installed on the side surface of the cleaning box, an optical axis is connected to the interior of the optical axis seat, a first linear bearing is connected to the surface of the optical axis, a first bracket is connected to the surface of the first linear bearing, a scouring pad is connected to the surface of the cleaning box, a scouring pad pressure plate is connected to one side of the scouring pad, and a sliding plate is connected to the upper surface of the cleaning box.
[0007] As a preferred initial washing device for a chopstick assembly line of the utility model, the cleaning mechanism is immersed in water, the bottom opening of the cleaning box allows the scouring pad to protrude above the lower surface of the box under the pressure of the scouring pad pressing plate, and the sliding plate has an inverted V-shaped structure, which allows the chopsticks to slide to both sides.
[0008] As a preferred embodiment of the utility model of a chopstick assembly line initial washing device, the crank mechanism includes a second bracket, a motor, a reducer, a crank, a connecting rod, a fisheye bearing, a push rod and a second linear bearing, the output end of the motor is connected to the reducer, the side surface of the reducer is connected to the second bracket, the output end of the reducer is connected to the crank, the end of the crank is connected to the connecting rod, the end of the connecting rod is installed with a fisheye bearing, the end of the fisheye bearing is connected to the push rod, and a second linear bearing is installed between the push rod and the second bracket.
[0009] As a preferred device for initial washing of chopsticks assembly line of the utility model, the crank mechanism is sealed with a sealing coating or other beneficial measures to prevent liquid from entering, and the optical axis seat is located at the front and rear center of gravity of the cleaning mechanism to minimize the radial force on the push rod and the second linear bearing, and the second linear bearing adopts an extended closed linear bearing.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] The utility model discloses a chopstick assembly line initial washing device, which utilizes its mechanical scrubbing and water tank immersion method to remove the dirt on the surface of the chopsticks to the maximum extent, so that the next process can be entered, making the subsequent fine washing easier, reducing the dirt in the subsequent process, reducing wastewater discharge, and improving the washing effect. It is convenient for the subsequent process to proceed, improves the cleaning effect, reduces the number of chopsticks that do not meet the cleaning standards, reduces secondary washing, and reduces labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the cleaning mechanism of the utility model;
[0015] Figure 3 This is a schematic diagram of the crank mechanism of the utility model;
[0016] Figure 4 This is a front view of the overall structure of the utility model;
[0017] Figure 5 This is a front view of the cleaning mechanism of the utility model.
[0018] In the figure: 1. main drive motor; 2. reducer; 3. chain; 4. sprocket; 5. conveyor belt; 6. sink; 7. cleaning mechanism; 701. cleaning box; 702. scouring pad; 703. scouring pad pressure plate; 704. first bracket; 705. first linear bearing; 706. optical axis; 707. optical axis seat; 708. slide plate; 8. crank mechanism; 801. second bracket; 802. motor; 803. reducer; 804. crank; 805. connecting rod; 806. fisheye bearing; 807. push rod; 808. second linear bearing; 9. third bracket; 10. inclined plate. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-Figure 5 The utility model provides the following technical solutions: a chopstick assembly line pre-washing device, comprising a main transmission motor 1, a reducer 2, a conveyor belt 5 and a water tank 6, the conveyor belt 5 is installed inside the water tank 6, the surface of the water tank 6 is connected to a third bracket 9, the surface of the third bracket 9 is installed with a crank mechanism 8, the inside of the water tank 6 is installed with a cleaning mechanism 7, the inner wall of the water tank 6 is connected with an inclined plate 10, the output end of the main transmission motor 1 is installed with a reducer 2, the ends of the rollers of the conveyor belt 5 and the output end of the reducer 2 are respectively connected with sprockets 4, and the surfaces of the two sprockets 4 are sleeved with chains 3;
[0021] When used specifically, the conveyor belt 5 is a rotating flat mesh chain.
[0022] The cleaning mechanism 7 includes a first bracket 704 for realizing linear motion, a first linear bearing 705, an optical axis 706 and an optical axis seat 707, a cleaning box 701 for scrubbing chopsticks, a slide plate 708, a scouring pad 702 and a scouring pad pressing plate 703, the side surface of the cleaning box 701 is fitted with the optical axis seat 707, the interior of the optical axis seat 707 is connected with the optical axis 706, the surface of the optical axis 706 is connected with the first linear bearing 705, the surface of the first linear bearing 705 is connected with the first bracket 704, the surface of the cleaning box 701 is connected with the scouring pad 702, one side of the scouring pad 702 is connected with the scouring pad pressing plate 703, and the upper surface of the cleaning box 701 is connected with the slide plate 708;
[0023] When in use, the cleaning mechanism 7 is immersed in water, and the bottom opening of the cleaning box 701 allows the scouring pad 702 to be higher than the lower surface of the box under the pressure of the scouring pad pressing plate 703;
[0024] It should be noted that the inverted V-shaped structure of the sliding plate 708 allows the chopsticks to slide to both sides, causing friction between the scouring pad 702 and the chopsticks, and the scouring pad pressing plate 703 is easy to disassemble, making it easy to clean and replace the scouring pad 702.
[0025] Preferably: the crank mechanism 8 includes a second bracket 801, a motor 802, a reducer 803, a crank 804, a connecting rod 805, a fisheye bearing 806, a push rod 807 and a second linear bearing 808, the output end of the motor 802 is connected to the reducer 803, the side surface of the reducer 803 is connected to the second bracket 801, the output end of the reducer 803 is connected to the crank 804, the end of the crank 804 is connected to the connecting rod 805, the end of the connecting rod 805 is installed with a fisheye bearing 806, the end of the fisheye bearing 806 is connected to the push rod 807, and the second linear bearing 808 is installed between the push rod 807 and the second bracket 801. The crank mechanism 8 is sealed with a sealing coating or other beneficial measures to prevent liquid from entering, and the optical axis seat 707 is located at the front and rear center of gravity of the cleaning mechanism 7 to minimize the radial force on the push rod 807 and the second linear bearing 808.
[0026] During specific use, the second linear bearing 808 adopts an extended closed linear bearing, so that the push rod 807 can withstand a certain radial force from the cleaning mechanism 7, thereby extending the service life.
[0027] Working principle: When using the chopstick assembly line initial washing device, the chopsticks are dropped into the washing mechanism 7 longitudinally through the inclined plate 10 by the material sorting mechanism from the previous process, and the water level in the water tank 6 is flush with the upper edge of the washing box 701 of the washing mechanism 7. The sliding plate 708 is inclined to both sides, so that the chopsticks slide to both sides. After reaching a certain number, the chopsticks can rub against each other. The lower chopsticks on both sides move to the middle of the washing box 701 under the pressure and swing of the upper chopsticks. After the scouring pad 702 and the chopsticks are in contact and rubbed, the chopsticks fall into the conveyor belt 5 from the middle opening. The conveyor belt 5 rotates clockwise under the drive of the main drive motor 1, and after being washed in the water tank 6, it enters the next spraying process. After the chopsticks are scrubbed, the cleaning effect can be greatly improved.
[0028] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A chopsticks assembly line initial washing device, comprising a main drive motor (1), a reducer (2), a conveyor belt (5) and a water tank (6), characterized in that: A conveyor belt (5) is installed inside the water tank (6), a third bracket (9) is connected to the surface of the water tank (6), a crank mechanism (8) is installed on the surface of the third bracket (9), a cleaning mechanism (7) is installed inside the water tank (6), an inclined plate (10) is connected to the inner wall of the water tank (6), a reducer (2) is installed at the output end of the main drive motor (1), the ends of the rollers of the conveyor belt (5) and the output end of the reducer (2) are respectively connected to sprockets (4), and chains (3) are sleeved on the surfaces of the two sprockets (4).
2. A chopsticks assembly line initial washing device according to claim 1, characterized in that: The cleaning mechanism (7) comprises a first bracket (704) for realizing linear motion, a first linear bearing (705), an optical axis (706) and an optical axis seat (707), a cleaning box (701) for scrubbing chopsticks, a sliding plate (708), a scouring pad (702) and a scouring pad pressing plate (703).
3. The chopsticks assembly line initial washing device according to claim 2, characterized in that: An optical axis seat (707) is embedded and installed on the side surface of the cleaning box (701), and an optical axis (706) is connected to the inside of the optical axis seat (707), and the surface of the optical axis (706) is connected to a first linear bearing (705), and the surface of the first linear bearing (705) is connected to a first bracket (704). The surface of the cleaning box (701) is connected to a scouring pad (702), and one side of the scouring pad (702) is connected to a scouring pad pressing plate (703), and the upper surface of the cleaning box (701) is connected to a sliding plate (708).
4. The chopsticks assembly line initial washing device according to claim 3, characterized in that: The cleaning mechanism (7) is immersed in water, and the bottom opening of the cleaning box (701) allows the scouring pad (702) to be higher than the lower surface of the box under the pressure of the scouring pad pressing plate (703), and the sliding plate (708) has an inverted V-shaped structure, which allows the chopsticks to slide to both sides.
5. The chopsticks assembly line initial washing device according to claim 4, characterized in that: The crank mechanism (8) comprises a second bracket (801), a motor (802), a reducer (803), a crank (804), a connecting rod (805), a fisheye bearing (806), a push rod (807) and a second linear bearing (808); the output end of the motor (802) is connected to the reducer (803); the side surface of the reducer (803) is connected to the second bracket (801); the output end of the reducer (803) is connected to the crank (804); the end of the crank (804) is connected to the connecting rod (805); the end of the connecting rod (805) is installed with a fisheye bearing (806); the end of the fisheye bearing (806) is connected to the push rod (807); and the second linear bearing (808) is installed between the push rod (807) and the second bracket (801).
6. A chopsticks assembly line initial washing device according to claim 5, characterized in that: The crank mechanism (8) is sealed with a sealing coating or other beneficial measures to prevent liquid from entering. The optical axis seat (707) is located at the front and rear center of gravity of the cleaning mechanism (7) to reduce the radial force on the push rod (807) and the second linear bearing (808) as much as possible. The second linear bearing (808) adopts an extended closed linear bearing.