Prefabricated soup box pressing equipment

By designing prefabricated soup box pressing equipment with blowing chamber, air outlet and positioning block, the existing equipment has solved the problems of low release and unloading efficiency, raw material offset and mold damage, and achieved rapid release. Automatic unloading and continuous pressing improve processing efficiency.

CN222133160UActive Publication Date: 2024-12-10广东梅浠食品有限公司
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Patent Information

Application Number
CN202420791307.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2024-12-10
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

The existing prefabricated soup box pressing equipment has low efficiency during the mold release and unloading process, and is prone to cause the aluminum foil raw material to be offset or mold damage.

Method used

A pressing equipment including equipment table, lower mold, air pump, upper mold, air blow pipe, positioning block, guide roller, buffer groove and hydraulic cylinder is designed, and rapid removal is achieved through the blowing chamber, air outlet, air supply pipe and valve. The die and automatic discharge are used to prevent material deviation using positioning blocks and guide rollers, and the buffer grooves and springs prevent excessive downward pressure.

Benefits of technology

It realizes rapid mold release and automatic unloading, improves processing efficiency, prevents raw material offset and mold damage, and ensures continuous pressing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222133160U_ABST
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Abstract

The utility model discloses prefabricated soup box pressing equipment which comprises an equipment table body, a lower die, an air pump, an upper die and an air blowing pipe, the lower die is fixed to the top end of the equipment table body, the upper die is arranged above the lower die, a die cavity is formed in the upper die, and an air blowing cavity is formed in the top of the upper die above the die cavity. A cutting knife is fixed to the edge position of the bottom end of the upper mold, an air blowing pipe is installed at the top end of the portion, on one side of the equipment table body, of the equipment table body, an equipment frame body is welded to the upper portion of the equipment table body, a hydraulic cylinder is installed at the center position of the top end of the equipment frame body, and an air pump is installed on one side of the top end of the equipment frame body. According to the utility model, the quick demoulding function is realized, the automatic unloading function is realized, the processing efficiency is improved, the aluminum foil raw material can be prevented from deviating or inclining, and the damage of the mould caused by excessive pressing can be prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of prefabricated soup production, in particular to a prefabricated soup box pressing device. Background Art

[0002] Pre-prepared soup refers to soup ingredients that have been prepared and cooked. They are processed through special processes to keep them fresh and of good quality for a long time. Pre-prepared soups can generally be divided into several categories, such as stock, broth, bone broth, etc. Pre-prepared soups are widely used in various catering industries, such as restaurants, hotels, supermarkets, and home kitchens, because of their convenience and stability. Pre-prepared soups are usually packaged in soup boxes, which are generally made of aluminum foil. During the processing of the soup boxes, they need to be pressed into shape, so pressing equipment is required.

[0003] The pressing equipment presses the soup box raw materials through the upper and lower molds to form them in the mold cavity. After pressing, the soup box is light in weight and easily adheres to the mold cavity, making it inconvenient to demold. In addition, the soup box needs to be taken out manually after pressing, which not only makes unloading troublesome, but also causes discontinuous processing, affecting the processing efficiency. Therefore, improvement is urgently needed. Utility Model Content

[0004] The purpose of the utility model is to provide a prefabricated soup box pressing device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a prefabricated soup box pressing device, comprising an equipment platform, a lower mold, an air pump, an upper mold and a blowing pipe, the lower mold is fixed on the top of the equipment platform, the upper mold is arranged above the lower mold, and a mold cavity is arranged inside the upper mold, the mold cavity and the lower mold cooperate with each other, a blowing cavity is arranged on the top of the upper mold above the mold cavity, and the blowing cavity is connected with the mold cavity through an air outlet, a cutting knife is fixed at the edge position of the bottom end of the upper mold, the blowing pipe is installed at the top of the equipment platform on one side of the equipment platform, and a discharge port is arranged at the top of the equipment platform on the side of the lower mold away from the blowing pipe, an equipment frame is welded above the equipment platform, a hydraulic cylinder is installed at the center position of the top of the equipment frame, and the output end of the hydraulic cylinder passes through the equipment frame and is fixedly connected to the upper mold, the air pump is installed on one side of the top of the equipment frame, and an air supply pipe is installed at the output end of the air pump, and the bottom end of the air supply pipe extends to the bottom of the equipment frame.

[0006] Preferably, a driving groove is provided on one side of the top of the equipment platform, and a lower friction roller is installed inside the driving groove through a bearing, and a second motor is installed on the top of the equipment platform on one side of the lower friction roller, and the output end of the second motor is fixedly connected to one end of the lower friction roller for driving the movement of the raw material.

[0007] Preferably, a buffer groove is provided at the top of the equipment platform outside the lower mold, and a spring is fixed inside the buffer groove, and a buffer plate is fixed at the top of the spring for buffering during pressing.

[0008] Preferably, positioning blocks are provided above the equipment platforms on both sides of the lower mold, and guide rollers with equal spacing are installed inside the positioning blocks through bearings, and one side of the guide rollers extends to the outside of the positioning blocks, which is convenient for limiting the raw material and preventing it from shifting.

[0009] Preferably, a support is fixed on the top of the equipment platform above the driving groove, and an upper friction roller is installed between the supports through bearings. The upper friction roller cooperates with the lower friction roller, and a first motor is installed on the outer wall of the support. The output end of the first motor passes through the support and is fixedly connected to one end of the upper friction roller, so as to drive the movement of the raw material.

[0010] Preferably, a first branch pipe is installed on the outer wall of the bottom of the gas delivery pipe, one end of the first branch pipe is connected to the blowing cavity, and a first valve is installed on one side inside the first branch pipe for gas delivery to the blowing cavity.

[0011] Preferably, a second branch pipe is installed at the bottom end of the air delivery pipe, the bottom end of the second branch pipe is connected to the air blowing pipe, and a second valve is installed at the top of the second branch pipe for air delivery of the air blowing pipe.

[0012] Preferably, a strip groove is provided inside the equipment platform at the position of the positioning block, and a bidirectional screw rod is installed inside the strip groove through a bearing, and movable seats are mounted on the outer walls on both sides of the bidirectional screw rod, the movable seat is threadedly connected to the bidirectional screw rod, and the movable seat is fixedly connected to the positioning block for driving the positioning block.

[0013] Preferably, a third motor is installed on the outer wall of the equipment platform at the position of the strip groove, and the output end of the third motor extends to the inside of the strip groove and is fixedly connected to one end of the bidirectional screw rod for driving the bidirectional screw rod.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the prefabricated soup box pressing equipment not only realizes the function of rapid demoulding and automatic unloading, improves the processing efficiency, prevents the aluminum foil raw material from being offset or skewed, but also prevents the mold from being damaged due to excessive downward pressure;

[0015] (1) An air blowing cavity, an air outlet, an air blowing pipe, an air pump, an air delivery pipe, a first branch pipe, a first valve, a second branch pipe, and a second valve are provided. The air pump is started and the first valve is opened, so that the air delivery pipe delivers air into the air blowing cavity through the first branch pipe, and the air is discharged through the air outlet to blow the soup box out of the mold cavity, thereby preventing the soup box from adhering to the mold cavity and realizing a rapid demoulding function. Then, the first valve is closed and the second valve is opened, so that the air delivery pipe delivers air into the air blowing pipe through the second branch pipe, and the air blowing pipe blows air to the surface of the lower mold to blow the fallen soup box to one side, and the soup box is discharged from the discharge port, thereby realizing an automatic unloading function, and manual removal is required, which is convenient for continuous pressing and improves processing efficiency;

[0016] (2) A positioning block, a guide roller, a strip groove, a bidirectional screw, a movable seat, and a third motor are provided, and the third motor is started to drive the bidirectional screw to rotate, so that the movable seat drives the positioning block to move toward the aluminum foil material from both sides synchronously, the positioning block limits the aluminum foil material, and the guide roller contacts and guides both sides of the aluminum foil material to prevent the aluminum foil material from deflecting or skewing;

[0017] (3) By providing a buffer groove, a spring and a buffer plate, during the soup box pressing process, the upper mold presses down the buffer plate to move it downward, and the spring contracts and buffers the buffer plate, thereby buffering the pressure and preventing damage to the mold caused by excessive downward pressure. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;

[0019] Figure 2 For the utility model Figure 1 The enlarged structural diagram at A in the middle;

[0020] Figure 3 For the utility model Figure 1 The enlarged structural diagram at B in the middle;

[0021] Figure 4 It is a side-view enlarged structural schematic diagram of the upper friction roller of the utility model;

[0022] Figure 5 This is a schematic diagram of the cross-sectional structure of the equipment platform of the utility model from top view;

[0023] Figure 6 For the utility model Figure 5 Enlarged structural diagram at point C in the middle.

[0024] In the figure: 1. equipment body; 2. lower mold; 3. driving groove; 4. lower friction roller; 5. support; 6. upper friction roller; 7. equipment frame; 8. air pump; 9. air pipe; 10. hydraulic cylinder; 11. upper mold; 1101. mold cavity; 1102. blowing cavity; 1103. air outlet; 12. positioning block; 13. guide roller; 14. buffer groove; 15. spring; 16. buffer plate; 17. blowing pipe; 18. cutting knife; 19. first branch pipe; 20. first valve; 21. second branch pipe; 22. second valve; 23. first motor; 24. discharge port; 25. second motor; 26. third motor; 27. strip groove; 28. bidirectional screw rod; 29. ​​movable seat. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. All other embodiments obtained by ordinary technicians in the field without creative work based on the embodiments of the utility model shall fall within the scope of protection of the utility model.

[0026] See also Figure 1-6 , the utility model provides an embodiment: a prefabricated soup box pressing device, including a device body 1, a lower mold 2, an air pump 8, an upper mold 11 and a blowing pipe 17, the lower mold 2 is fixed on the top of the device body 1, the upper mold 11 is arranged above the lower mold 2, and a mold cavity 1101 is arranged inside the upper mold 11, the mold cavity 1101 and the lower mold 2 cooperate with each other, a blowing cavity 1102 is arranged on the top of the upper mold 11 above the mold cavity 1101, and the blowing cavity 1102 is connected with the mold cavity 1101 through an air outlet 1103, a cutting knife 18 is fixed at the edge position of the bottom end of the upper mold 11, the blowing pipe 17 is installed at the top of the device body 1 on one side of the device body 1, and a discharge port 24 is arranged on the top of the device body 1 on the side of the lower mold 2 away from the blowing pipe 17;

[0027] An equipment frame 7 is welded above the equipment platform 1, a hydraulic cylinder 10 is installed at the center of the top of the equipment frame 7, and the output end of the hydraulic cylinder 10 passes through the equipment frame 7 and is fixedly connected to the upper mold 11, an air pump 8 is installed on one side of the top of the equipment frame 7, and an air pipe 9 is installed at the output end of the air pump 8, and the bottom end of the air pipe 9 extends to the bottom of the equipment frame 7;

[0028] A driving groove 3 is provided on one side of the top of the equipment platform 1, and a lower friction roller 4 is installed inside the driving groove 3 through a bearing, and a second motor 25 is installed on the top of the equipment platform 1 on one side of the lower friction roller 4, and the output end of the second motor 25 is fixedly connected to one end of the lower friction roller 4, which is used for driving the movement of the raw material;

[0029] A buffer groove 14 is provided at the top of the equipment body 1 outside the lower mold 2, and a spring 15 is fixed inside the buffer groove 14, and a buffer plate 16 is fixed at the top of the spring 15 for buffering during pressing;

[0030] Positioning blocks 12 are provided above the equipment body 1 on both sides of the lower mold 2, and guide rollers 13 with equal spacing are installed inside the positioning blocks 12 through bearings. One side of the guide rollers 13 extends to the outside of the positioning blocks 12, which is convenient for limiting the raw materials and preventing them from shifting.

[0031] A support 5 is fixed on the top of the equipment body 1 above the driving groove 3, and an upper friction roller 6 is installed between the supports 5 through a bearing, the upper friction roller 6 cooperates with the lower friction roller 4, and a first motor 23 is installed on the outer wall of the support 5, the output end of the first motor 23 passes through the support 5 and is fixedly connected to one end of the upper friction roller 6, which is used for driving the movement of the raw material;

[0032] A first branch pipe 19 is installed on the outer wall of the bottom of the air delivery pipe 9, one end of the first branch pipe 19 is connected to the blowing cavity 1102, and a first valve 20 is installed on one side of the first branch pipe 19 for supplying air to the blowing cavity 1102;

[0033] A second branch pipe 21 is installed at the bottom end of the air delivery pipe 9, the bottom end of the second branch pipe 21 is connected to the air blowing pipe 17, and a second valve 22 is installed at the top of the second branch pipe 21 for air delivery of the air blowing pipe 17;

[0034] A strip groove 27 is provided inside the equipment body 1 at the position of the positioning block 12, and a bidirectional screw rod 28 is installed inside the strip groove 27 through a bearing, and a movable seat 29 is mounted on the outer walls on both sides of the bidirectional screw rod 28, and the movable seat 29 is threadedly connected to the bidirectional screw rod 28, and the movable seat 29 is fixedly connected to the positioning block 12, and is used for driving the positioning block 12;

[0035] A third motor 26 is installed on the outer wall of the equipment platform 1 at the position of the strip groove 27, and the output end of the third motor 26 extends into the interior of the strip groove 27 and is fixedly connected to one end of the bidirectional screw rod 28 for driving the bidirectional screw rod 28.

[0036] When the embodiment of the present application is in use: first, the aluminum foil raw material for pressing the soup box passes through the lower friction roller 4 and the upper friction roller 6 and passes through the surface of the equipment platform 1, the second motor 25 drives the lower friction roller 4 to rotate, the first motor 23 drives the upper friction roller 6 to rotate, the lower friction roller 4 and the upper friction roller 6 rotate towards each other, driving the aluminum foil raw material to move, then, start the third motor 26 to drive the bidirectional screw rod 28 to rotate, so that the movable seat 29 drives the positioning block 12 to move synchronously toward the aluminum foil raw material from both sides, the positioning block 12 limits the aluminum foil raw material, the guide roller 13 contacts and guides both sides of the aluminum foil raw material to prevent the aluminum foil raw material from deflecting or skewing, then, the hydraulic cylinder 10 drives the upper mold 11 to move downward, the upper mold 11 and the lower mold 2 are molded, the aluminum foil raw material is pressed into the mold cavity 1101, and it is formed in the mold cavity 1101, and the cutting knife 18 cuts the aluminum foil raw material, so that the pressed and formed soup box is separated from the aluminum foil raw material. Principle: During the pressing process, the upper mold 11 presses the buffer plate 16 downward to move it downward, and the spring 15 contracts and buffers the buffer plate 16, so as to buffer the pressure, thereby preventing damage to the mold caused by excessive downward pressure. The air pump 8 is started and the first valve 20 is opened, so that the air supply pipe 9 sends air into the blowing cavity 1102 through the first branch pipe 19, and the air is discharged through the air outlet 1103 to blow the soup box out of the mold cavity 1101, thereby preventing the soup box from adhering to the mold cavity 1101, and realizing the rapid demoulding function. Then, the first valve 20 is closed and the second valve 22 is opened, so that the air supply pipe 9 sends air into the blowing pipe 17 through the second branch pipe 21, and the blowing pipe 17 blows the surface of the lower mold 2 to blow the fallen soup box to one side, and the soup box is discharged from the discharge port 24, thereby realizing the automatic unloading function, which needs to be taken out manually, is convenient for continuous pressing, and improves the processing efficiency.

Claims

1. A prefabricated soup box pressing device, characterized in that: The device comprises an equipment body (1), a lower mold (2), an air pump (8), an upper mold (11) and an air blowing pipe (17), wherein the lower mold (2) is fixed on the top of the equipment body (1), the upper mold (11) is arranged above the lower mold (2), and a mold cavity (1101) is arranged inside the upper mold (11), the mold cavity (1101) and the lower mold (2) cooperate with each other, a blowing cavity (1102) is arranged on the top of the upper mold (11) above the mold cavity (1101), and the blowing cavity (1102) is connected to the mold cavity (1101) through an air outlet (1103), and a cutting knife (18) is fixed at the edge of the bottom end of the upper mold (11). The blowing pipe (17) is installed at the top of the equipment platform (1) on one side of the equipment platform (1); a discharge port (24) is provided at the top of the equipment platform (1) on the side of the lower mold (2) away from the blowing pipe (17); an equipment frame (7) is welded above the equipment platform (1); a hydraulic cylinder (10) is installed at the center position of the top of the equipment frame (7); the output end of the hydraulic cylinder (10) passes through the equipment frame (7) and is fixedly connected to the upper mold (11); the air pump (8) is installed on one side of the top of the equipment frame (7); an air supply pipe (9) is installed at the output end of the air pump (8); the bottom end of the air supply pipe (9) extends to the bottom of the equipment frame (7).

2. The prefabricated soup box pressing device according to claim 1, characterized in that: A driving groove (3) is provided on one side of the top of the equipment platform (1), and a lower friction roller (4) is installed inside the driving groove (3) via a bearing, and a second motor (25) is installed on the top of the equipment platform (1) on one side of the lower friction roller (4), and an output end of the second motor (25) is fixedly connected to one end of the lower friction roller (4).

3. The prefabricated soup box pressing device according to claim 1, characterized in that: A buffer groove (14) is provided at the top of the equipment platform (1) outside the lower mold (2), and a spring (15) is fixed inside the buffer groove (14), and a buffer plate (16) is fixed at the top of the spring (15).

4. The prefabricated soup box pressing device according to claim 1, characterized in that: Positioning blocks (12) are arranged above the equipment platform (1) on both sides of the lower mold (2), and guide rollers (13) with equal spacing are installed inside the positioning blocks (12) through bearings, and one side of the guide rollers (13) extends to the outside of the positioning blocks (12).

5. The prefabricated soup box pressing device according to claim 2, characterized in that: A support (5) is fixed to the top of the equipment platform (1) above the driving groove (3), and an upper friction roller (6) is installed between the supports (5) via a bearing. The upper friction roller (6) cooperates with the lower friction roller (4), and a first motor (23) is installed on the outer wall of the support (5). The output end of the first motor (23) passes through the support (5) and is fixedly connected to one end of the upper friction roller (6).

6. The prefabricated soup box pressing device according to claim 1, characterized in that: A first branch pipe (19) is installed on the outer wall of the bottom of the air delivery pipe (9), one end of the first branch pipe (19) is connected to the blowing cavity (1102), and a first valve (20) is installed on one side inside the first branch pipe (19).

7. The prefabricated soup box pressing device according to claim 1, characterized in that: A second branch pipe (21) is installed at the bottom end of the air delivery pipe (9), the bottom end of the second branch pipe (21) is connected to the air blowing pipe (17), and a second valve (22) is installed at the top of the second branch pipe (21).

8. The prefabricated soup box pressing device according to claim 4, characterized in that: A strip groove (27) is provided inside the equipment platform (1) at the position of the positioning block (12), and a bidirectional screw rod (28) is installed inside the strip groove (27) via a bearing, and movable seats (29) are mounted on the outer walls on both sides of the bidirectional screw rod (28), the movable seat (29) is threadedly connected to the bidirectional screw rod (28), and the movable seat (29) is fixedly connected to the positioning block (12).

9. The prefabricated soup box pressing device according to claim 8, characterized in that: A third motor (26) is installed on the outer wall of the equipment platform (1) at the position of the strip groove (27), and the output end of the third motor (26) extends into the interior of the strip groove (27) and is fixedly connected to one end of the bidirectional screw rod (28).