Aluminum ingot forming and stripping device
The aluminum ingot forming and stripping device addresses the issue of wear and damage by using a conveyor frame system with a stripping mechanism to gently loosen ingots from molds, improving product quality and conveyor belt longevity.
Patent Information
- Application Number
- CN202420565734.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing method of directly knocking aluminum ingots out of molds during the casting process leads to wear and potential damage, affecting the quality and integrity of the finished product.
An aluminum ingot forming and stripping device comprising a conveyor frame system with a driving wheel, driven wheel, and a stripping mechanism that uses an arc plate and a rotating drum to gently loosen the ingot from the mold, reducing impact forces and wear.
The device minimizes wear on the ingot and conveyor belt while ensuring smooth separation, enhancing the quality and integrity of the aluminum ingot by reducing premature falling and extending conveyor belt life.
Smart Images

Figure CN222133418U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum ingot casting, in particular to an aluminum ingot forming and stripping device. Background Art
[0002] Aluminum is a silvery-white light metal with good ductility. Products are often made into rods, sheets, foils, powders, strips and wires. In humid air, it can form an oxide film to prevent metal corrosion. After processing aluminum ingots into molds, it can produce parts needed by the three major industries of aviation, construction, and automobiles.
[0003] In the aluminum ingot continuous casting production line, a melting furnace is used to melt the aluminum block into aluminum liquid. After the aluminum liquid flows into the mold, it is initially cooled to make the aluminum ingot initially formed. Then, the aluminum ingot demoulding device separates the aluminum ingot initially formed in the mold from the mold. The mold is circulated back for the next casting, and the aluminum ingot block falls onto another conveyor belt for transfer and transportation. After the aluminum ingot is formed, it will adhere to the mold. Therefore, it is necessary to separate the aluminum ingot from the mold in time when the mold moves from the curved surface of the conveyor rack to the lower side of the conveyor rack. The actual operation method is generally to directly knock the aluminum ingot in the mold to loosen the aluminum ingot and create a gap between the aluminum ingot and the mold. When the mold moves to the lower side of the conveyor rack, the aluminum ingot is separated from the mold by its own gravity. The aluminum ingot falls onto another conveyor belt and is transmitted to the next location. Although the demoulding success rate is high, it is easy to cause certain losses to the aluminum ingot, affecting the quality of the finished product. Therefore, an aluminum ingot forming and stripping device is proposed to reduce the wear on the aluminum ingot. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings existing in the technical field of aluminum ingot casting. The actual operation method is generally to directly knock the aluminum ingot in the mold, so that the aluminum ingot is loose and a gap is generated between the aluminum ingot and the mold, so that when the mold moves to the lower side of the conveyor rack, the aluminum ingot is separated from the mold by its own gravity, which is easy to cause certain losses to the aluminum ingot and affect the quality of the finished product.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an aluminum ingot forming and stripping device, comprising a conveying frame one, a conveying frame two and a stripping mechanism, the conveying frame one is located above the conveying frame two, the inner wall of the conveying frame one is connected to a driving wheel, the inner wall of the conveying frame two is connected to a driven wheel, the outer wall of the conveying frame one is connected to a mold, the upper side of the conveying frame two is connected to a support rod, the support rod has two groups of different heights, the upper side of the support rod is connected to an arc plate two, the upper side of the conveying frame two is connected to an electric push rod, the stripping mechanism comprises a hammer head, one side of the hammer head is connected to a connecting plate, one side of the connecting plate is connected to a rotating drum, one side of the rotating drum is connected to a fixed plate, one side of the fixed plate is provided with a slide groove, the inner wall of the slide groove is slidably connected to a sliding plate, one side of the sliding plate is connected to a round rod, and slots are provided on both opposite sides of the round rod.
[0006] As a preferred embodiment, one side of the driving wheel is connected to a spool wheel 1, one side of the driven wheel is connected to a spool wheel 2, and the outer walls of the spool wheel 1 and the spool wheel 2 are connected to the same belt.
[0007] As a preferred implementation, an arc plate one is connected to the upper side of the conveying rack two, and the arc plate one is located below the conveying rack one.
[0008] As a preferred implementation, the arc plate 2 is located obliquely below the conveying frame 1, and the support rod is located between the electric push rod and the arc plate 1.
[0009] As a preferred embodiment, a rotating shaft is connected between a group of the support rods, and the inner wall of the rotating drum is rotatably connected to the rotating shaft.
[0010] As a preferred embodiment, there are two electric push rods, and an insertion rod is connected to the opposite side of the two electric push rods, and the inner wall of the slot is rotatably connected to the insertion rod.
[0011] Compared with the prior art, the advantages and positive effects of the utility model are:
[0012] In the utility model, a driving wheel is connected to one side with an I-shaped wheel 1, and a driven wheel is connected to one side with an I-shaped wheel 2. The outer walls of I-shaped wheel 1 and I-shaped wheel 2 are connected to the same belt. After the driving wheel rotates, the conveyor belt on the conveyor frame 2 is synchronously rotated by driving I-shaped wheel 1, I-shaped wheel 2 and the belt. An arc plate 1 is connected to the upper side of the conveyor frame 2, and the arc plate 1 is located below the conveyor frame 1. The arc plate 1 can reduce the impact force of the aluminum ingot falling, extend the life of the conveyor belt, and reduce the wear of the aluminum ingot. The arc plate 2 is located obliquely below the conveyor frame 1, and the support rod is located between the electric push rod and the arc plate 1. The arc plate 2 can reduce the wear of the hammer head on the aluminum ingot and prevent the aluminum ingot from falling prematurely. A rotating shaft is connected between a group of support rods, and the inner wall of the rotating drum is rotatably connected to the rotating shaft. When the fixed plate moves up away from one side of the rotating drum, the connecting plate moves down away from the side of the rotating drum. There are two electric push rods, and an insertion rod is connected to the opposite side of the two electric push rods. The inner wall of the slot is rotatably connected to the insertion rod. When the electric push rod moves up and down, the insertion rod rotates inside the slot, and the sliding plate slides in the slide groove, driving the fixed plate to move up and down away from the side of the rotating drum. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The utility model provides a structural schematic diagram of an aluminum ingot forming and stripping device.
[0014] Figure 2 It is a structural schematic diagram of the upper side of the second conveying frame of an aluminum ingot forming and stripping device of the utility model.
[0015] Figure 3 The utility model is a structural schematic diagram of a stripping mechanism of an aluminum ingot forming stripping device.
[0016] Figure 4 The utility model is a structural schematic diagram of a mold of an aluminum ingot forming and stripping device.
[0017] Legend:
[0018] 1. Conveying frame 1; 11. Driving wheel; 12. I-shaped wheel 1;
[0019] 2. Conveyor frame 2; 21. Driven wheel; 22. I-shaped wheel 2; 23. Arc plate 1;
[0020] 3. Belt;
[0021] 4. mold; 41. molding cavity; 411. limiting groove; 42. square groove; 43. vibration motor; 44. receiving plate; 441. limiting block;
[0022] 5. Support rod; 51. Rotating shaft;
[0023] 6. Arc plate 2;
[0024] 7. Electric push rod; 71. Insert rod;
[0025] 8. Stripping mechanism; 81. Hammer head; 82. Connecting plate; 83. Rotating drum; 84. Fixed plate; 841. Slide groove; 85. Sliding plate; 86. Round rod; 861. Slot. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Example 1
[0028] like Figure 1-Figure 3As shown, the utility model provides a technical solution: an aluminum ingot forming and stripping device, including a conveyor frame 1, a conveyor frame 2 and a stripping mechanism 8, the conveyor frame 1 is located above the conveyor frame 2, the inner wall of the conveyor frame 1 is connected to a driving wheel 11, one side of the driving wheel 11 is connected to an I-shaped wheel 12, the inner wall of the conveyor frame 2 is connected to a driven wheel 21, one side of the driven wheel 21 is connected to an I-shaped wheel 22, the outer walls of the I-shaped wheel 12 and the I-shaped wheel 22 are connected to the same belt 3, the upper side of the conveyor frame 22 is connected to an arc plate 1 23, the arc plate 1 23 is located below the conveyor frame 1, the outer wall of the conveyor frame 1 is connected to a mold 4, the upper side of the conveyor frame 22 is connected to a support rod 5, the support rod 5 has two groups of different heights, a rotating shaft 51 is connected between a group of support rods 5, and the support rods 5 is connected to an arc plate 26 on the upper side, and the arc plate 26 is located obliquely below the conveying frame 1. An electric push rod 7 is connected to the upper side of the conveying frame 22. There are two electric push rods 7. The two electric push rods 7 are connected to the insertion rod 71 on the opposite side. The support rod 5 is located between the electric push rod 7 and the arc plate 23. The stripping mechanism 8 includes a hammer head 81. A connecting plate 82 is connected to one side of the hammer head 81. A rotating drum 83 is connected to one side of the connecting plate 82. A fixed plate 84 is connected to one side of the rotating drum 83. A sliding groove 841 is provided on one side of the fixed plate 84. A sliding plate 85 is slidably connected to the inner wall of the sliding groove 841. A round rod 86 is connected to one side of the sliding plate 85. Slots 861 are provided on the opposite sides of the round rod 86. The inner wall of the rotating drum 83 is rotatably connected to the rotating shaft 51, and the inner wall of the slot 861 is rotatably connected to the insertion rod 71.
[0029] In this embodiment, after the driving wheel 11 rotates, it drives the I-shaped wheel 12, I-shaped wheel 22 and belt 3 to rotate the driven wheel 21, and drives the conveyor belt on the conveyor frame 22 to rotate synchronously. The electric push rod 7 is started to drive the plug rod 71 to move up and down, and the plug rod 71 rotates inside the slot 861. At the same time, the sliding plate 85 slides in the slide groove 841, driving the fixed plate 84 to move up and down away from the side of the rotating drum 83. When the fixed plate 84 moves down away from the side of the rotating drum 83, the connecting plate 82 moves up away from the side of the rotating drum 83, so that the hammer head 81 hits the arc plate 26, indirectly hitting the aluminum ingot, so that the aluminum ingot is loosened. The arc plate 26 can reduce the wear of the aluminum ingot by the hammer head 81 and prevent the aluminum ingot from falling prematurely. When the mold 4 moves out of the range of the arc plate 26, the aluminum ingot falls from the mold 4. The arc plate 1 23 can slow down the impact of the aluminum ingot falling, extend the life of the conveyor belt, and reduce the wear of the aluminum ingot.
[0030] Example 2
[0031] like Figure 4As shown, a molding cavity 41 is provided on the upper side of the mold 4, a limiting groove 411 is provided on the inner wall of the molding cavity 41, a square groove 42 is provided at the bottom of the molding cavity 41, a vibration motor 43 is installed inside the square groove 42, a receiving plate 44 is connected to the upper side of the vibration motor 43, the lower side of the receiving plate 44 is in contact with the bottom of the molding cavity 41, a limiting block 441 is connected to one side of the receiving plate 44, and the limiting block 441 fits with the limiting groove 411.
[0032] In this embodiment, after pouring the aluminum liquid into the molding cavity 41, the vibration motor 43 is started to vibrate the aluminum liquid evenly, and stops after reducing bubbles. After the aluminum liquid is solidified and formed, the vibration motor 43 is started to make the aluminum ingot and the inner wall of the molding cavity 41 initially separated, and the aluminum ingot and the mold 4 are loosened. The limit plate is always inside the limit groove 411 to prevent the receiving plate 44 from being displaced while not hindering the transmission of vibration.
[0033] Working principle:
[0034] like Figure 1-Figure 4 As shown, the electric push rod 7 is started so that the electric push rod 7 drives the plug rod 71 to move up and down, and the plug rod 71 rotates inside the slot 861. At the same time, the sliding plate 85 slides in the slide groove 841, driving the fixed plate 84 to move up and down away from the side of the rotating drum 83. When the fixed plate 84 moves down away from the side of the rotating drum 83, the connecting plate 82 moves up away from the side of the rotating drum 83, so that the hammer head 81 knocks the arc plate 26, indirectly knocking the aluminum ingot, making the aluminum ingot loose. The arc plate 26 can reduce the wear of the aluminum ingot by the hammer head 81 and prevent the aluminum ingot from falling in advance. When the mold 4 moves out of the range of the arc plate 26, the aluminum ingot falls from the mold 4. The arc plate 1 23 can slow down the impact of the aluminum ingot falling, extend the life of the conveyor belt, and reduce the wear of the aluminum ingot.
[0035] The drawings of the present invention are only for showing specific structural positions to facilitate understanding, and do not involve limitations such as proportional dimensions and specifications.
[0036] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. An aluminum ingot forming and stripping device, characterized in that: The invention comprises a conveying frame 1 (1), a conveying frame 2 (2) and a stripping mechanism (8), wherein the conveying frame 1 (1) is located above the conveying frame 2 (2), the inner wall of the conveying frame 1 (1) is connected to a driving wheel (11), the inner wall of the conveying frame 2 (2) is connected to a driven wheel (21), the outer wall of the conveying frame 1 (1) is connected to a mold (4), the upper side of the conveying frame 2 (2) is connected to a support rod (5), the support rod (5) has two groups of different heights, the upper side of the support rod (5) is connected to an arc plate 2 (6), and the upper side of the conveying frame 2 (2) is connected to a driving wheel (11). The stripping mechanism (8) is connected to an electric push rod (7), and comprises a hammer head (81), one side of the hammer head (81) is connected to a connecting plate (82), one side of the connecting plate (82) is connected to a rotating drum (83), one side of the rotating drum (83) is connected to a fixing plate (84), one side of the fixing plate (84) is provided with a sliding groove (841), the inner wall of the sliding groove (841) is slidably connected to a sliding plate (85), one side of the sliding plate (85) is connected to a round rod (86), and two opposite sides of the round rod (86) are provided with slots (861).
2. The aluminum ingot forming and stripping device according to claim 1, characterized in that: One side of the driving wheel (11) is connected to a spool wheel 1 (12), and one side of the driven wheel (21) is connected to a spool wheel 2 (22). The outer walls of the spool wheel 1 (12) and the spool wheel 2 (22) are connected to the same belt (3).
3. The aluminum ingot forming and stripping device according to claim 1, characterized in that: The upper side of the second conveying frame (2) is connected to an arc plate (23), and the arc plate (23) is located below the first conveying frame (1).
4. The aluminum ingot forming and stripping device according to claim 3, characterized in that: The arc plate 2 (6) is located obliquely below the conveying frame 1 (1), and the support rod (5) is located between the electric push rod (7) and the arc plate 1 (23).
5. The aluminum ingot forming and stripping device according to claim 1, characterized in that: A rotating shaft (51) is connected between a group of the support rods (5), and the inner wall of the rotating cylinder (83) is rotatably connected to the rotating shaft (51).
6. The aluminum ingot forming and stripping device according to claim 1, characterized in that: There are two electric push rods (7), and opposite sides of the two electric push rods (7) are connected with an insertion rod (71), and the inner wall of the slot (861) is rotatably connected to the insertion rod (71).
