Carbon dioxide shielded welding machine

Abstract

The utility model discloses a carbon dioxide protection welding machine, and belongs to the technical field of welding machines. Comprising a welding gun, a clamping and releasing mechanism is arranged at the top end of the welding gun, the clamping and releasing mechanism is used for retracting and fixing an unused air suction mechanism, the clamping and fixing mechanism is arranged at the top end of the welding gun, and the clamping and fixing mechanism is used for fixing the used air suction mechanism; the filtering channel is used for filtering poisonous gas in a welding workshop, through the arrangement of the air suction mechanism, the poisonous gas generated in the welding process can be sucked in, the air suction mechanism can be conveniently collected to the top end of the welding gun through the telescopic pipe, filtering is conducted when the air passes through the interior of the filtering channel, and the air quality of the space around workers is improved.

Description

Technical Field

[0001] The present application relates to the technical field of welding devices, and more specifically, to a carbon dioxide shielded welding machine. Background Art

[0002] Carbon dioxide shielded welding is a commonly used arc welding method that uses carbon dioxide gas to protect the weld of the molten metal during the welding process; carbon dioxide gas can form a stable protective atmosphere during arc welding, preventing oxygen and other impurities from entering the welding area to reduce oxidation, pores and the generation of harmful inclusions.

[0003] In the related art, it is proposed that a large amount of spatter will be generated during carbon dioxide shielded welding accompanied by continuous operation, so that the welding gun shield nozzle is blocked by welding slag, thereby affecting the transportation of carbon dioxide and the use of welding wire. For example, the patent with the prior art publication number CN114211096A provides a carbon dioxide shielded welding machine, which is provided with a driving component and a scraping component on the shield nozzle. The driving component is rotated by external force to drive the scraping component to rotate, and then the scraping component scrapes and cleans the welding slag in the shield nozzle.

[0004] Although the above-mentioned prior art solution can achieve the effect of scraping and cleaning the welding slag in the protective mouth through the setting of the driving component and the scraping component, smoke will be generated at the welding position during welding, affecting the workers' vision and causing reduced quality of the weldment. In addition, the smoke contains toxic particles, which makes the workers prone to respiratory diseases.

[0005] In view of this, we propose a carbon dioxide shielded welding machine. Utility Model Content

[0006] 1. Technical issues to be solved

[0007] The purpose of the present application is to provide a carbon dioxide shielded welding machine, which solves the technical problems that smoke is generated at the welding position during welding, affecting the workers' line of sight and causing reduced quality of welds, and that the smoke contains toxic particles, causing the workers to easily develop respiratory diseases. The application achieves the technical effect of improving the air quality around the workers, purifying and discharging toxic gases during welding, and reducing the probability of respiratory diseases among the workers.

[0008] 2. Technical solution

[0009] The present application provides a carbon dioxide shielded welding machine, comprising:

[0010] Welding gun;

[0011] A clamping and placing mechanism, which is arranged at the top of the welding gun and is used to retract and fix the suction mechanism when it is not in use;

[0012] A clamping mechanism, which is arranged at the top of the welding gun and is used to fix the suction mechanism when in use;

[0013] A filter channel, the filter channel is arranged at one end of the first ventilation pipe, and the filter channel is used for filtering toxic gases in the welding workshop;

[0014] The air suction mechanism is arranged at one side of the filter channel and is used to draw the toxic gas generated by the welding workshop into the interior of the filter channel.

[0015] By adopting the above technical solution, the toxic gas generated during welding can be sucked in through the setting of the suction mechanism, and the suction mechanism can be easily received at the top of the welding gun through the telescopic tube, thereby improving the air quality of the space around the workers. By setting the clamping mechanism, the filter channel and the suction mechanism can be fixed during welding so that they will not shake at will. The welding gun needs to be moved frequently during welding, so the use of the clamping mechanism can prevent the filter channel and the suction mechanism from changing the current working state.

[0016] As an optional solution of the technical solution of the present application document, a handle is provided on one side of the welding gun, and a welding nozzle is provided on the other side of the welding gun.

[0017] By adopting the above technical solution, the handle is convenient for the worker to hold the welding gun.

[0018] As an optional solution to the technical solution of the present application document, the clamping mechanism includes a stand, clamping springs are fixedly arranged on both sides of the top of the stand, a connecting column is fixedly arranged on the other end of the clamping spring, the connecting column passes through and is slidably arranged on both sides of the stand, an anti-slip splint is fixedly arranged on the other end of the connecting column, and anti-slip grooves are arranged on the side where the anti-slip splints are close to each other, and the stand is fixedly arranged at the top of the welding gun.

[0019] By adopting the above technical solution, the clamping mechanism is convenient for fixing the unused filtering channel.

[0020] As an optional scheme of the technical scheme of the present application document, a blocking net, a high-efficiency filter layer or a high-efficiency filter layer and an activated carbon filter layer are fixedly arranged on the inner side of the filter channel, a first ventilation pipe is fixedly arranged on one side of the filter channel, the first ventilation pipe is fixedly connected to the second ventilation pipe through a telescopic tube, an air outlet is arranged at the other end of the second ventilation pipe, an outer sleeve is fixedly arranged on the outer side of the other end of the first ventilation pipe, locking claws are symmetrically fixedly arranged on the outer side of the outer sleeve, the bottom end of the locking claw is provided with a hook foot, and one side of the bottom end of the hook foot is arranged with an inclined surface.

[0021] By adopting the above technical solution, the filter channel can transport the inhaled toxic gas, filter it, and then discharge it, thereby improving the gas quality.

[0022] As an optional solution to the technical solution of the present application document, the clamping mechanism includes a fixed platform, a plurality of tensioning springs are fixedly arranged on the inner side of the fixed platform, a cross-carrying plate is fixedly arranged on the other end of the tensioning spring, and the cross-carrying plate sliding rod is slidably arranged on the inner side, tensioning springs are fixedly arranged on both sides of the fixed platform, a snap plate is arranged on the side where the tensioning springs are close to each other, shaft columns are fixedly arranged on both sides of the snap plate, a torsion spring is fixedly arranged on the outer side of the shaft column, the other end of the torsion spring is fixedly arranged on one side of the tensioning spring, a limiting plate is arranged on the top end of the snap plate, and the limiting plate is fixedly arranged on one side of the fixed platform.

[0023] By adopting the above technical solution, the clamping mechanism can fix the filter channel and the air suction mechanism during welding, thereby preventing the air suction mechanism from changing its working state during use.

[0024] As an optional solution of the technical solution of the present application document, the fixing platform is fixedly arranged at the top end of the welding gun, and one side of the top end of the snap plate is arranged as an inclined surface.

[0025] By adopting the above technical solution, the clamping mechanism can better achieve the locking effect.

[0026] As an optional solution to the technical solution of the present application document, the air suction mechanism includes an air inlet channel, a motor is provided on the outside of the air inlet channel, a driving gear is fixedly provided on the driving end of the motor, a gear ring is meshingly provided on the outside of the driving gear, an air suction fan is fixedly connected to the inner side of the gear ring through connecting legs, the gear ring is rotatably provided on the inner side of the air inlet channel, and the air inlet channel is fixedly provided on one side of the filter channel.

[0027] By adopting the above technical solution, the suction mechanism can suck in the toxic gas generated during welding to prevent it from being released into the workshop.

[0028] 3. Beneficial effects

[0029] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:

[0030] (1) The present application can draw in the toxic gas generated during welding by setting up the suction mechanism, and the suction mechanism can be conveniently received at the top of the welding gun through a telescopic tube, and the toxic gas is filtered when passing through the filter channel, thereby improving the air quality of the space around the workers;

[0031] (2) The present application uses a clamping mechanism to fix the filter channel and the air suction mechanism so that they will not shake randomly during welding. The welding gun needs to be moved frequently during welding, so the use of a clamping mechanism can prevent the filter channel and the air suction mechanism from changing their current working state. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 This is a schematic diagram of the overall structure of a carbon dioxide shielded welding machine disclosed in a preferred embodiment of the present application;

[0033] Figure 2 This is a schematic diagram of the overall structure of the carbon dioxide shielded welding machine disclosed in a preferred embodiment of the present application from top to bottom;

[0034] Figure 3 A partial cross-sectional structural schematic diagram of a carbon dioxide shielded welding machine disclosed in a preferred embodiment of the present application;

[0035] Figure 4 This is a structural schematic diagram of a clamping and placing mechanism in a carbon dioxide shielded welding machine disclosed in a preferred embodiment of the present application;

[0036] Figure 5 A schematic diagram of the assembly of the clamping mechanism and the outer sleeve in a carbon dioxide shielded welding machine disclosed in a preferred embodiment of the present application and the separation structure of the clamping mechanism and the outer sleeve and the first ventilation pipe;

[0037] Figure 6 This is a schematic diagram of the disassembled structure of the air suction mechanism in the carbon dioxide shielded welding machine disclosed in a preferred embodiment of the present application;

[0038] Explanation of the numbers in the figure: 1. welding gun; 101. welding nozzle; 102. handle; 2. clamping mechanism; 201. stand; 202. clamping spring; 203. anti-skid splint; 3. clamping mechanism; 301. fixed platform; 302. slide bar; 303. tightening spring; 304. snap plate; 305. limit plate; 306. torsion spring; 4. filter channel; 401. second ventilation duct; 4011. first ventilation duct; 402. telescopic tube; 403. air outlet; 404. outer sleeve; 4041. locking claw; 4042. hook foot; 405. blocking net; 406. high-efficiency filter layer; 407. activated carbon filter layer; 5. suction mechanism; 501. air inlet channel; 502. motor; 503. driving gear; 504. gear ring; 505. suction fan; 506. connecting legs; DETAILED DESCRIPTION

[0039] The present application is further described in detail below in conjunction with the accompanying drawings.

[0040] Reference Figure 1 and Figure 2 , the embodiment of the present application discloses a carbon dioxide shielded welding machine, including a welding gun 1;

[0041] The clamping and placing mechanism 2 is arranged at the top of the welding gun 1, and the clamping and placing mechanism 2 is used to retract and fix the suction mechanism 5 when it is not in use;

[0042] A clamping mechanism 3, which is arranged at the top of the welding gun 1, and is used to fix the suction mechanism 5 when in use;

[0043] Filter channel 4, which is disposed at one end of the first ventilation pipe 4011 and is used for filtering toxic gases in the welding workshop;

[0044] The suction mechanism 5 is arranged at one side of the filter channel 4, and is used to draw the toxic gas generated in the welding workshop into the inside of the filter channel 4. A handle 102 is arranged on one side of the welding gun 1, and a welding nozzle 101 is arranged on the other side of the welding gun 1.

[0045] By setting the suction mechanism 5, toxic gases generated during welding can be sucked in, and the suction mechanism 5 can be easily received at the top of the welding gun 1 through the telescopic tube 402, thereby improving the air quality of the space around the workers. By setting the clamping mechanism 3, the filter channel 4 and the suction mechanism 5 can be fixed during welding so that they will not shake at will. The welding gun 1 needs to be moved frequently during welding, so the use of the clamping mechanism 3 can prevent the filter channel 4 and the suction mechanism 5 from changing the current working state.

[0046] Reference Figure 1 and 4 The clamping mechanism 2 includes a stand 201, and clamping springs 202 are fixedly arranged on both sides of the top of the stand 201. A connecting column is fixedly arranged on the other end of the clamping spring 202. The connecting column penetrates and is slidably arranged on both sides of the stand 201. An anti-skid splint 203 is fixedly arranged on the other end of the connecting column. The side of the anti-skid splint 203 close to each other is provided with anti-skid patterns. The stand 201 is fixedly arranged on the top of the welding gun 1.

[0047] When in use, directly pick up the filter channel 4 so that the first ventilation pipe 4011 leaves the anti-skid clamping plate 203 in the clamping mechanism 2. The anti-skid grooves provided on the anti-skid clamping plate 203 prevent the first ventilation pipe 4011 from falling off easily. After removing the first ventilation pipe 4011, the anti-skid clamping plate 203 returns to its original position through the elastic force of the clamping spring 202.

[0048] Reference Figure 1 and Figure 2A blocking net 405, a high-efficiency filter layer 406 and an activated carbon filter layer 407 are fixedly arranged on the inner side of the filter channel 4, a first ventilation pipe 4011 is fixedly arranged on one side of the filter channel 4, the first ventilation pipe 4011 is fixedly connected to the second ventilation pipe 401 through a telescopic pipe 402, an air outlet 403 is arranged at the other end of the second ventilation pipe 401, an outer sleeve 404 is fixedly arranged on the outer side of the other end of the first ventilation pipe 4011, a locking claw 4041 is symmetrically fixedly arranged on the outer side of the outer sleeve 404, a hook foot 4042 is arranged at the bottom end of the locking claw 4041, and one side of the bottom end of the hook foot 4042 is arranged as an inclined surface,

[0049] When the generated toxic gas passes through the filter channel 4, it first passes through the blocking net 405 to filter large particles of debris, and then passes through the high-efficiency filter layer or high-efficiency filter layer 406 to filter large particles of dust and some toxic gases, and the activated carbon filter layer 407 filters other toxic gases. The filtered gas is discharged from the air outlet 403 along the first ventilation pipe 4011, the telescopic pipe 402 and the second ventilation pipe 401.

[0050] Reference Figure 2 and Figure 4 The clamping mechanism 3 includes a fixed platform 301, a plurality of tensioning springs 303 are fixedly arranged on the inner side of the fixed platform 301, a cross-carrying plate is fixedly arranged on the other end of the tensioning spring 303, and the cross-carrying plate slide bar 302 is slidably arranged on the inner side, tensioning springs 303 are fixedly arranged on both sides of the fixed platform 301, a snap plate 304 is arranged on the side where the tensioning springs 303 are close to each other, shaft columns are fixedly arranged on both sides of the snap plate 304, a torsion spring 306 is fixedly arranged on the outer side of the shaft column, and the other end of the torsion spring 306 is fixedly arranged on one side of the tensioning spring 303, a limiting plate 305 is arranged on the top of the snap plate 304, and the limiting plate 305 is fixedly arranged on one side of the fixed platform 301, the fixed platform 301 is fixedly arranged on the top of the welding gun 1, and one side of the top of the snap plate 304 is arranged as an inclined surface.

[0051] The outer sleeve 404 is placed on the cross-carrying plate and pressed down. The outer sleeve 404 presses the buckle plate 304 through the locking claw 4041 and the hook foot 4042 set at its bottom end, and the buckle plate 304 will tilt downward. The buckle plate 304 drives the shaft column to rotate, and the shaft column drives the torsion spring 306 to deform. At the same time, the outer sleeve 404 presses the cross-carrying plate and makes the slide bar 302 slide on the inner side of the fixed platform 301, and the tightening spring 303 is compressed until the hook foot 4042 is located at the bottom end of the buckle plate 304, and the outer sleeve 404 is released. The outer sleeve 404 and the cross-carrying plate rise to a certain height through the elastic force of the tightening spring 303, thereby providing a tightening force for the outer sleeve 404, and making the hook foot 4042 contact the bottom end of the buckle plate 304 and buckle it, and the buckle plate 304 can return to its original position through the torsion spring 306, so as to achieve the fixing effect of the outer sleeve 404.

[0052] Reference Figure 3 and Figure 6 The air suction mechanism 5 includes an air inlet channel 501, a motor 502 is provided on the outside of the air inlet channel 501, a driving gear 503 is fixedly provided on the driving end of the motor 502, a gear ring 504 is meshedly provided on the outside of the driving gear 503, an air suction fan 505 is fixedly connected to the inner side of the gear ring 504 through a connecting leg 506, the gear ring 504 is rotatably provided on the inner side of the air inlet channel 501, and the air inlet channel 501 is fixedly provided on one side of the filter channel 4.

[0053] The motor 502 in the suction mechanism 5 is turned on, so that the driving gear 503 can drive the gear ring 504 to rotate. The rotation of the gear ring 504 drives the suction fan 505 to rotate through the connecting leg 506, and generates suction, so that the toxic gas generated during welding is sucked into the inside of the air inlet channel 501 and transported backward, thereby improving the air quality around the welding pipe user and facilitating the staff to work better.

[0054] In summary, when the carbon dioxide shielded welding machine disclosed in the embodiment of the present application is in use, the filter channel 4 is directly lifted up, so that the first ventilation pipe 4011 leaves the anti-skid splint 203 in the clamping mechanism 2. The anti-skid pattern provided on the anti-skid splint 203 prevents the first ventilation pipe 4011 from falling off easily. After the first ventilation pipe 4011 is removed, the anti-skid splint 203 returns to its original position through the elastic force of the clamping spring 202. The anti-skid splint 203 is slidably arranged on the inner side of the stand 201. Through the arrangement of the telescopic tube 402, the first ventilation pipe 4011 and the second ventilation pipe 401 can be in a horizontal state without affecting the air intake operation. The outer sleeve 404 is pressed against the buckle plate 304 by the locking claw 4041 and the hook foot 4042 arranged at the bottom end thereof, and the buckle plate 304 will tilt downward, and the buckle plate 304 drives the shaft column to rotate, and the shaft column drives the torsion spring 306 to deform. At the same time, the outer sleeve 404 presses the cross-carrying plate and makes the slide bar 302 slide on the inner side of the fixed platform 301, and the tightening spring 303 is compressed until the hook foot 4042 is located at the bottom end of the buckle plate 304, and the outer sleeve 404 is released. The outer sleeve 404 and the cross-carrying plate rise to a certain height through the elastic force of the tightening spring 303, thereby providing a tightening force for the outer sleeve 404 and making the hook foot 4042 The foot 4042 contacts the bottom end of the snap plate 304 and buckles it, and the snap plate 304 can return to its original position through the torsion spring 306, so as to fix the outer sleeve 404. The homeowner's filter channel 4 and the suction mechanism 5 are shaken to change the working state during use. When unlocking, the outer sleeve 404 is pressed downward, and then the snap plate 304 is pressed to lift the outer sleeve 404 so that the hook foot 4042 is out of the buckle state with the snap plate 304, and then the motor 502 in the suction mechanism 5 is turned on, so that the driving gear 503 can drive the gear ring 504 to rotate, and the rotation of the gear ring 504 drives the suction fan 5 through the connecting leg 506. 05 rotates and generates suction, sucking the toxic gas generated during welding into the interior of the air inlet channel 501 and transporting it inward. When passing through the interior of the filter channel 4, it first passes through the blocking net 405 to filter large particles of debris, and then passes through the high-efficiency filter layer or high-efficiency filter layer 406 to filter large particles of dust and some toxic gases, and the activated carbon filter layer 407 filters other toxic gases. The filtered gas is discharged from the air outlet 403 along the first ventilation pipe 4011, the telescopic pipe 402 and the second ventilation pipe 401, thereby improving the air quality around the welding pipe user, facilitating the staff to work better, and reducing the probability of respiratory diseases.

Claims

1. A carbon dioxide shielded welding machine, Features: Include: Welding gun (1); A clamping and placing mechanism (2), wherein the clamping and placing mechanism (2) is arranged at the top end of the welding gun (1), and the clamping and placing mechanism (2) is used to retract and fix the suction mechanism (5) when it is not in use; A clamping mechanism (3), the clamping mechanism (3) being arranged at the top end of the welding gun (1), and the clamping mechanism (3) being used to fix the air suction mechanism (5) when in use; A filter channel (4), the filter channel (4) being arranged at one end of the first ventilation pipe (4011), and the filter channel (4) being used for filtering toxic gases in a welding workshop; An air suction mechanism (5) is arranged on one side of the filter channel (4), and is used to draw toxic gas generated in the welding workshop into the interior of the filter channel (4).

2. The carbon dioxide shielded welding machine according to claim 1, Features: A handle (102) is provided on one side of the welding gun (1), and a welding nozzle (101) is provided on the other side of the welding gun (1).

3. The carbon dioxide shielded welding machine according to claim 1, Features: The clamping mechanism (2) comprises a stand (201), clamping springs (202) are fixedly arranged on both sides of the top of the stand (201), a connecting column is fixedly arranged on the other end of the clamping spring (202), the connecting column passes through and is slidably arranged on both sides of the stand (201), an anti-skid clamping plate (203) is fixedly arranged on the other end of the connecting column, and anti-skid grooves are arranged on the side of the anti-skid clamping plate (203) close to each other, and the stand (201) is fixedly arranged on the top of the welding gun (1).

4. The carbon dioxide shielded welding machine according to claim 1, Features: A blocking net (405), a high-efficiency filter layer (406) and an activated carbon filter layer (407) are fixedly arranged on the inner side of the filter channel (4); a first ventilation pipe (4011) is fixedly arranged on one side of the filter channel (4); the first ventilation pipe (4011) is fixedly connected to a second ventilation pipe (401) via a telescopic pipe (402); an air outlet (403) is arranged at the other end of the second ventilation pipe (401); an outer sleeve (404) is fixedly arranged on the outer side of the other end of the first ventilation pipe (4011); locking claws (4041) are symmetrically fixedly arranged on the outer side of the outer sleeve (404); a hook foot (4042) is arranged at the bottom end of the locking claw (4041); one side of the bottom end of the hook foot (4042) is arranged as an inclined surface.

5. The carbon dioxide shielded welding machine according to claim 1, Features: The clamping mechanism (3) comprises a fixed platform (301), a plurality of tensioning springs (303) are fixedly arranged on the inner side of the fixed platform (301), a transverse loading plate is fixedly arranged on the other end of the tensioning spring (303), a transverse loading plate slide bar (302) is slidably arranged on the inner side, tensioning springs (303) are fixedly arranged on both sides of the fixed platform (301), a snap plate (304) is arranged on the side where the tensioning springs (303) are close to each other, shaft columns are fixedly arranged on both sides of the snap plate (304), a torsion spring (306) is fixedly arranged on the outer side of the shaft column, the other end of the torsion spring (306) is fixedly arranged on one side of the tensioning spring (303), a limiting plate (305) is arranged at the top end of the snap plate (304), and the limiting plate (305) is fixedly arranged on one side of the fixed platform (301).

6. The carbon dioxide shielded welding machine according to claim 5, Features: The fixing platform (301) is fixedly arranged on the top end of the welding gun (1), and one side of the top end of the snap plate (304) is arranged as an inclined surface.

7. The carbon dioxide shielded welding machine according to claim 1, Features: The air suction mechanism (5) comprises an air inlet channel (501), a motor (502) is arranged on the outside of the air inlet channel (501), a driving gear (503) is fixedly arranged on the driving end of the motor (502), a gear ring (504) is meshedly arranged on the outside of the driving gear (503), an air suction fan (505) is fixedly connected to the inside of the gear ring (504) via a connecting leg (506), the gear ring (504) is rotatably arranged on the inside of the air inlet channel (501), and the air inlet channel (501) is fixedly arranged on one side of the filter channel (4).

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