Aluminum profile welding tool

Abstract

The utility model provides an aluminum profile welding tool, which relates to the field of aluminum profile welding and comprises a hydraulic telescopic rod, a supporting beam frame, a motor, a driven outer ring gear, a driving gear, a laser welding gun, a planetary gear, a sun gear, a knob sleeve, a threaded rod, a clamping block and a light filtering partition window. The driven outer ring gear is meshed with the driving gear; the planetary gear is meshed with the driven outer ring gear, and the planetary gear is meshed with the sun gear; the clamping block is connected with the threaded rod in a welding manner; the knob sleeve is screwed with the threaded rod through threads; the light filtering isolation window is bonded in the through groove of the supporting beam frame; the laser welding gun is connected to the bottom side of the hydraulic telescopic rod through a bolt. Through the arrangement of a driven outer ring gear, a driving gear, a planetary gear, a sun gear, a light filtering partition window, a laser welding gun and a hydraulic telescopic rod, automatic continuous overturning welding work with protection measures for aluminum profiles is achieved.

Description

Technical Field

[0001] The utility model belongs to the field of aluminum profile welding, and more specifically, particularly relates to an aluminum profile welding tool. Background Art

[0002] Industrial aluminum profiles are a common aluminum product, widely used in construction, automobile, machinery and other industries. In order to make these aluminum profiles meet different requirements, various process methods are usually required for welding and connection.

[0003] Based on the above, in traditional aluminum profile welding, workers use handheld welding guns to weld and connect two groups of aluminum profiles. When welding aluminum profiles with different welding surfaces, it is necessary to manually flip the aluminum profile for multiple ignition welding, and the welding cannot be completed in one time. The aluminum profile welding work efficiency is low. In addition, the welding process will produce strong light and harmful smoke, which greatly damages the health of welders. Utility Model Content

[0004] In order to solve the above technical problems at least to a certain extent, the utility model provides an aluminum profile welding tool.

[0005] The utility model is an aluminum profile welding tool, which is achieved by the following specific technical means:

[0006] An aluminum profile welding tool, including a fixing plate, a fixing nut, a support column, a vertical plate, a laser welding controller, a hydraulic telescopic rod, a support beam, a horizontal partition, a motor, an aluminum part, a support rod, a handrail, a driven outer ring gear, a driving gear, a rotating shaft, a laser welding gun, a control line tube, a driving bevel gear, a planetary gear, a sun gear, a planetary gear support, a clamping frame, a knob sleeve, a threaded rod, a clamping block, a driven bevel gear, a light filtering window and a machine base; the number of the vertical plates is two groups, the vertical plates are symmetrically distributed relative to the center line of the machine base, and the vertical plates are welded and connected On the upper side of the base, the vertical plate is welded to the horizontal partition; there are two groups of support rods, which are symmetrically distributed between the vertical plates, and the two ends of the support rods are welded to the vertical plates; the motor is connected to the upper side of the base by bolts, and the motor is connected to the active bevel gear by keys; there are twelve groups of fixing nuts, which are screwed to the support column by threads; there are six groups of planetary gear struts, and every three groups of planetary gear struts are welded to one group of vertical plates; the two ends of the rotating shaft are welded to the center of the two groups of active gears; the driven gears are connected by welding. There are two groups of outer ring gears, and each group of driven outer ring gears is meshed and connected with the driving gear; there are six groups of planetary gears, and every three groups of planetary gears are meshed and connected with one group of driven outer ring gears, and every three groups of planetary gears are meshed and connected with one group of sun gears, and the planetary gear shafts are connected to the outer side of the planetary gear pillars; the clamping frame is welded and connected to the inner side wall of the central through hole of the sun gear; there are eight groups of clamping blocks, and each group of clamping blocks is welded and connected with eight groups of threaded rods respectively; the knob sleeve is screwed with the threaded rod by threads; the front and rear sides of the support beam frame are provided with through grooves, and the filter The light-isolating window is bonded to the through groove of the supporting beam by sealant; the aluminum member is clamped and connected with the clamp block; the handrail is welded and connected to the front side of the supporting beam; the laser welding controller is connected to the upper side of the supporting beam by bolts; the hydraulic telescopic rod is connected to the upper side of the supporting beam by bolts; the laser welding gun is connected to the bottom side of the hydraulic telescopic rod by bolts, and the laser welding gun is connected to the laser welding controller by the wire in the control wire tube; the driven bevel gear is connected to the outside of the rotating shaft by a key, and the driven bevel gear is meshed and connected with the driving bevel gear.

[0007] Furthermore, there are two groups of fixed plates, each group of fixed plates is provided with through holes with a diameter of 3 cm, and the number of through holes is six groups. The through holes are distributed in a circular array around the fixed plates, the support columns are embedded in the through holes of the fixed plates, and an annular groove is provided on the side of the fixed plates. The right end edge position of the driven outer ring gear is axially connected to the annular groove of the fixed plate, and a through hole with a diameter of 15 cm is provided at the center position of the fixed plate.

[0008] Furthermore, a threaded through hole is provided at the center of the knob sleeve, and the threaded rod is connected to the threaded through hole of the knob sleeve by threaded engagement.

[0009] Furthermore, a through hole with a diameter of 10 cm is provided at the center of the sun gear, and four groups of circular hole grooves are provided on the inner side of the through hole, and the knob sleeve is connected to the circular hole grooves on the inner side of the sun gear through hole.

[0010] Furthermore, a central through hole with a diameter of 7 cm is provided in the center of the clamping frame, the aluminum member is embedded in the central through hole of the clamping frame, four groups of small through holes are provided on the inner side surface of the central through hole of the clamping frame, the small through holes of the clamping frame are opposite to the circular hole groove of the sun gear, and the threaded rod is embedded in the through hole of the clamping frame.

[0011] Furthermore, a large through hole with a diameter of 15 cm is provided in the center of the vertical plate, an annular groove is provided on the side of the vertical plate, the end edge of the driven outer ring gear is axially connected to the annular groove of the vertical plate, and a small through hole with a diameter of 7 cm is provided near the bottom of the vertical plate, and the rotating shaft is axially connected to the small through hole of the vertical plate through a bearing.

[0012] Furthermore, the outer side surface of the end of the support column is provided with a thread, and the fixing nut is screwed on the thread of the support column.

[0013] Furthermore, a through hole is provided on the top of the support beam, and the hydraulic telescopic rod is embedded in the through hole of the support beam. Two groups of through holes are provided at the bottom end of the support beam, and the two groups of support rods are respectively embedded in the through holes at the bottom end of the support beam.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. In this device, the gear meshing transmission structure composed of the driven outer ring gear, the driving gear, the planetary gear and the sun gear driven by the motor enables the aluminum parts to complete the synchronous automatic flipping movement of two groups of aluminum parts under the clamping of the clamping structure composed of the knob sleeve, the threaded rod, the clamping block and the clamping frame, thereby realizing the automatic continuous flipping welding of the aluminum profiles and effectively improving the welding efficiency of the aluminum profiles.

[0016] 2. In this device, a laser welding controller, a laser welding gun and a hydraulic telescopic rod are set up. The laser welding controller controls the laser welding gun to automatically ignite, and the hydraulic telescopic rod drives the laser welding gun to automatically approach the aluminum parts for close-range welding, thereby realizing unmanned and automated aluminum profile welding work and reducing the risk of injury to welders.

[0017] 3. In this device, a support beam and a filter window are set up. The filter window is used to reduce the damage to the eyes of welding workers caused by strong light when observing the automatic welding state. By arranging the welding position on the inner side of the support beam, it is prevented that the sparks generated by welding are splashed to the outside and cause burns to the workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1It is a structural schematic diagram of the utility model.

[0019] Figure 2 It is a front view structural schematic diagram of the utility model.

[0020] Figure 3 It is a schematic diagram of the explosion structure of the utility model.

[0021] Figure 4 It is a right-side structural schematic diagram of the utility model.

[0022] Figure 5 It is a right side cross-sectional structural schematic diagram of the utility model.

[0023] Figure 6 The utility model Figure 5 Schematic diagram of the enlarged structure of part A in the middle.

[0024] Figure 7 It is a top view structural schematic diagram of the utility model.

[0025] Figure 8 It is a schematic diagram of the cross-sectional structure of the utility model when viewed from above.

[0026] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0027] 1. Fixing plate; 2. Fixing nut; 3. Support column; 4. Vertical plate; 5. Laser welding controller; 6. Hydraulic telescopic rod; 7. Support beam; 8. Horizontal partition; 9. Motor; 10. Aluminum parts; 11. Support rod; 12. Handrail; 13. Driven outer ring gear; 14. Driving gear; 15. Rotating shaft; 16. Laser welding gun; 17. Control wire tube; 18. Driving bevel gear; 19. Planetary gear; 20. Sun gear; 21. Planetary gear support; 22. Clamping frame; 23. Knob sleeve; 24. Threaded rod; 25. Clamping block; 26. Driven bevel gear; 27. Filter window; 28. Machine base. DETAILED DESCRIPTION

[0028] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0029] Example:

[0030] like Figures 1 to 8 As shown:

[0031] The utility model provides an aluminum profile welding tool, including a fixing plate 1, a fixing nut 2, a support column 3, a vertical plate 4, a laser welding controller 5, a hydraulic telescopic rod 6, a support beam frame 7, a horizontal partition 8, a motor 9, an aluminum part 10, a support rod 11, a handrail 12, a driven outer ring gear 13, a driving gear 14, a rotating shaft 15, a laser welding gun 16, a control line tube 17, a driving bevel gear 18, a planetary gear 19, a sun gear 20, a planetary gear support 21, a clamping frame 22, a knob sleeve 23, a threaded rod 24, a clamping block 25, a driven bevel gear 26, a filter window 27 and a machine base 28; the vertical plate 4 is in two groups, and the vertical plate 4 is in two groups. The plates 4 are symmetrically distributed with respect to the center line of the machine base 28, the vertical plates 4 are welded to the upper side of the machine base 28, and the vertical plates 4 are welded to the horizontal partitions 8; there are two groups of support rods 11, the support rods 11 are symmetrically distributed between the vertical plates 4, and the two ends of the support rods 11 are welded to the vertical plates 4; the motor 9 is connected to the upper side of the machine base 28 by bolts, and the motor 9 is connected to the active bevel gear 18 by keys; there are twelve groups of fixing nuts 2, and the fixing nuts 2 are screwed to the support columns 3 by threads; there are six groups of planetary gear struts 21, and every three groups of planetary gear struts 21 are welded to one group of vertical plates 4; the two ends of the rotating shaft 15 are welded to The center position of two sets of driving gears 14; there are two sets of driven outer ring gears 13, each set of driven outer ring gears 13 is meshed and connected with the driving gear 14; there are six sets of planetary gears 19, every three sets of planetary gears 19 are meshed and connected with one set of driven outer ring gears 13, every three sets of planetary gears 19 are meshed and connected with one set of sun gears 20, and the planetary gears 19 are axially connected to the outer side of the planetary gear support 21; the clamping frame 22 is welded and connected to the inner side wall of the central through hole of the sun gear 20; there are eight sets of clamping blocks 25, each set of clamping blocks 25 is welded and connected with eight sets of threaded rods 24 respectively; the knob sleeve 23 is screwed with the threaded rod 24 by thread; the support beam frame 7 is provided with through grooves on the front and rear sides, and the filter window 27 is bonded to the through groove of the support beam 7 by sealant; the aluminum member 10 is clamped and connected with the clamp block 25; the handrail 12 is welded and connected to the front side of the support beam 7; the laser welding controller 5 is connected to the upper side of the support beam 7 by bolts; the hydraulic telescopic rod 6 is connected to the upper side of the support beam 7 by bolts; the laser welding gun 16 is connected to the bottom side of the hydraulic telescopic rod 6 by bolts, and the laser welding gun 16 is connected to the laser welding controller 5 through the wire in the control wire tube 17; the driven bevel gear 26 is connected to the outside of the rotating shaft 15 by a key, and the driven bevel gear 26 is meshed and connected with the active bevel gear 18.

[0032] Among them, there are two groups of fixed plates 1, each group of fixed plates 1 is provided with through holes with a diameter of 3 cm, and the number of through holes is six. The through holes are distributed in a circular array around the fixed plates 1, and the support columns 3 are embedded in the through holes of the fixed plates 1. An annular groove is provided on the side of the fixed plates 1. The right end edge position of the driven outer ring gear 13 is axially connected to the annular groove of the fixed plate 1, so as to realize the rotation support of the fixed plate 1 on the driven outer ring gear 13. A through hole with a diameter of 15 cm is provided at the center position of the fixed plate 1, and the aluminum part 10 can be passed through the through hole for fixed clamping.

[0033] A threaded through hole is provided at the center of the knob sleeve 23 , and the threaded rod 24 is connected to the threaded through hole of the knob sleeve 23 by threaded engagement. By twisting the knob sleeve 23 , the threaded rod 24 can drive the clamping block 25 to perform telescopic and translational movements.

[0034] Among them, a central through hole with a diameter of 7 cm is provided in the center of the clamping frame 22, the aluminum part 10 is embedded in the central through hole of the clamping frame 22, and the aluminum part 10 is clamped by the clamping block 25. Four groups of small through holes are provided on the inner side surface of the central through hole of the clamping frame 22. The small through holes of the clamping frame 22 are opposite to the circular hole grooves of the sun gear 20, and the threaded rod 24 is embedded in the through hole of the clamping frame 22, so that the clamping frame 22 supports the clamping block 25.

[0035] Among them, a large through hole with a diameter of 15 cm is provided in the center of the vertical plate 4, and an annular groove is provided on the side of the vertical plate 4. The end edge position of the driven outer ring gear 13 is axially connected to the annular groove of the vertical plate 4, thereby realizing the vertical plate 4 to support the driven outer ring gear 13 in rotation. A small through hole with a diameter of 7 cm is provided near the bottom of the vertical plate 4, and the rotating shaft 15 is connected to the small through hole of the vertical plate 4 through a bearing shaft, thereby realizing the vertical plate 4 to support the rotating shaft 15 in rotation.

[0036] Among them, a through hole is provided on the top of the support beam 7. Since the hydraulic telescopic rod 6 is embedded in the through hole of the support beam 7, the hydraulic telescopic rod 6 can pass through the through hole to drive the laser welding gun 16 to move vertically up and down. Two groups of through holes are provided at the bottom end of the support beam 7. By respectively embedding two groups of support rods 11 in the through holes at the bottom end of the support beam 7, the two groups of support rods 11 can slide and support the support beam 7.

[0037] The specific usage and function of this embodiment are as follows:

[0038] In the utility model, two groups of aluminum parts 10 are placed in the central through holes of two groups of clamping frames 22 respectively, and then the four groups of knob sleeves 23 on the outside of each group of clamping frames 22 are toggled, and the threaded through holes of the knob sleeves 23 are meshed and connected with the threads of the threaded rod 24. The knob sleeves 23 drive the clamping blocks 25 welded and connected at the end of the threaded rod 24 to extend and clamp the aluminum parts 10. The motor 9 drives the driving bevel gear 18 connected with the key on the outside of the motor shaft to rotate. Since the driving bevel gear 18 is meshed and connected with the driven bevel gear 26, the driving bevel gear 18 drives the rotating shaft 15 connected with the key of the driven bevel gear 26 to rotate, so that the driving gear 14 welded at both ends of the rotating shaft 15 rotates. Since the driving gear 14 is meshed with the outer side teeth of the driven outer ring gear 13, the driving gear 14 drives the driven outer ring gear 13 to rotate. Since the inner teeth of the driven outer ring gear 13 are meshed with the three groups of planetary gears, the driving gear 14 drives the driven outer ring gear 13 to rotate. The wheel 19 is meshed, and the driven outer ring gear 13 drives the sun gear 20 meshed with the three sets of planetary gears 19 to rotate, thereby rotating the clamping frame 22 welded to the inner wall of the sun gear 20, thereby realizing the simultaneous flipping movement of the two sets of aluminum parts 10. At this time, the hydraulic telescopic rod 6 pushes the laser welding gun 16 to move vertically downward and gradually approaches the position where the two sets of aluminum parts 10 need to be connected. The laser welding controller 5 controls the laser welding gun 16 to perform ignition welding, so that the aluminum part 10 completes the automatic flipping welding work on the inner side of the support beam 7. When the welding work is completed, the laser welding controller 5 controls the laser welding gun 16 to stop firing, the hydraulic telescopic rod 6 drives the laser welding gun 16 to return to its position, and reverses the knob sleeve 23. The clamping block 25 releases the aluminum part 10, and then the welded aluminum part 10 is pulled out from the through hole of the clamping frame 22 to complete the unloading work of the aluminum part 10.

[0039] The details not described in the present invention are all known technologies to those skilled in the art.

Claims

1. An aluminum profile welding tool, characterized in that: The invention comprises two sets of vertical plates (4), the vertical plates (4) are symmetrically distributed with respect to the center line of the machine base (28), the vertical plates (4) are welded to the upper side of the machine base (28), and the vertical plates (4) are welded to the horizontal partition (8); the number of support rods (11) is two sets, the support rods (11) are symmetrically distributed between the vertical plates (4) in front and back, and the two ends of the support rods (11) are welded to the vertical plates (4); the motor (9) is connected to the upper side of the machine base (28) by bolts, and the motor (9) is connected to the driving bevel gear (18) by keys; the number of fixing nuts (2) is ten Two groups, the fixing nut (2) and the support column (3) are screwed together by threads; the number of planetary gear struts (21) is six groups, and every three groups of planetary gear struts (21) are welded to a group of vertical plates (4); the two ends of the rotating shaft (15) are welded to the center of the two groups of driving gears (14); the number of driven outer ring gears (13) is two groups, and each group of driven outer ring gears (13) is meshed and connected with the driving gear (14); the number of planetary gears (19) is six groups, and every three groups of planetary gears (19) are meshed and connected with one group of driven outer ring gears (13), and every three groups of planetary gears (19) are meshed and connected with one group of driven outer ring gears (13). 9) is meshed and connected with a group of sun gears (20), and the planetary gears (19) are axially connected to the outer side of the planetary gear pillar (21); the clamping frame (22) is welded and connected to the inner side wall of the central through hole of the sun gear (20); the number of clamping blocks (25) is eight groups, and each group of clamping blocks (25) is respectively welded and connected to eight groups of threaded rods (24); the knob sleeve (23) and the threaded rod (24) are screwed together by threads; the front and rear sides of the support beam frame (7) are provided with through grooves, and the filter window (27) is bonded to the through groove of the support beam frame (7) by sealant; the aluminum member (10) and the clamping block (25) are clamped and connected The handrail (12) is welded to the front side of the support beam (7); the laser welding controller (5) is connected to the upper side of the support beam (7) by bolts; the hydraulic telescopic rod (6) is connected to the upper side of the support beam (7) by bolts; the laser welding gun (16) is connected to the bottom side of the hydraulic telescopic rod (6) by bolts, and the laser welding gun (16) and the laser welding controller (5) are connected by wires in the control wire tube (17); the driven bevel gear (26) is connected to the outer side of the rotating shaft (15) by a key, and the driven bevel gear (26) is meshed with the driving bevel gear (18).

2. The aluminum profile welding tool as claimed in claim 1, characterized in that: It also includes a fixed plate (1), wherein the number of the fixed plates (1) is two groups, each group of fixed plates (1) is provided with through holes, the number of through holes is six groups, and the through holes are distributed in a ring array around the fixed plate (1), the support column (3) is embedded in the through hole of the fixed plate (1), the side of the fixed plate (1) is provided with an annular groove, and the right end edge position of the driven outer ring gear (13) is axially connected to the annular groove of the fixed plate (1).

3. The aluminum profile welding tool as claimed in claim 1, characterized in that: A threaded through hole is provided at the center of the knob sleeve (23), and the threaded rod (24) is connected to the threaded through hole of the knob sleeve (23) through threaded engagement.

4. The aluminum profile welding tool as claimed in claim 1, characterized in that: A through hole is provided at the center of the sun gear (20), and four groups of circular hole grooves are provided on the inner side of the through hole. The knob sleeve (23) is axially connected to the circular hole grooves on the inner side of the through hole of the sun gear (20).

5. The aluminum profile welding tool as claimed in claim 1, characterized in that: The center of the clamping frame (22) is provided with a central through hole, the aluminum member (10) is embedded in the central through hole of the clamping frame (22), four groups of small through holes are provided on the inner side surface of the central through hole of the clamping frame (22), the small through hole of the clamping frame (22) is opposite to the circular hole groove of the sun gear (20), and the threaded rod (24) is embedded in the through hole of the clamping frame (22).

6. The aluminum profile welding tool as claimed in claim 1, characterized in that: A large through hole is provided at the center of the vertical plate (4), an annular groove is provided on the side of the vertical plate (4), the end edge of the driven outer ring gear (13) is axially connected to the annular groove of the vertical plate (4), a small through hole is provided at a position near the bottom of the vertical plate (4), and the rotating shaft (15) is axially connected to the small through hole of the vertical plate (4) through a bearing.

7. The aluminum profile welding tool as claimed in claim 1, characterized in that: The outer side surface of the end of the support column (3) is provided with a thread, and the fixing nut (2) is screwed onto the thread of the support column (3).

8. The aluminum profile welding tool as claimed in claim 1, characterized in that: The top of the support beam (7) is provided with a through hole, the hydraulic telescopic rod (6) is embedded in the through hole of the support beam (7), the bottom end of the support beam (7) is provided with two groups of through holes, and the two groups of support rods (11) are respectively embedded in the through holes at the bottom end of the support beam (7).

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