Automatic crystal bar cutting machine

Abstract

The utility model discloses an automatic crystal bar cutting machine. The automatic crystal bar cutting machine comprises a device body, a cutting mechanism, a clamping mechanism and a driving module. The cutting mechanism is mounted on the equipment body; the clamping mechanism comprises a placing seat and a clamping assembly used for clamping a crystal bar, and the clamping assembly is connected with the placing seat; the driving module is connected with the containing base and used for driving the containing base to move in the direction close to or away from the cutting mechanism so as to cut the crystal bar. According to the utility model, a crystal bar does not need to be manually pushed to be cut forwards, and automatic feeding cutting can be realized only through the clamping mechanism and the driving module, so that the safety of operators is ensured; due to automatic feeding and cutting, the precision and consistency of feeding each time can be ensured, and the situation that the cutting face of the crystal bar is uneven due to unstable feeding caused by manual operation differences is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of cutting machines, in particular to an automatic crystal rod cutting machine. Background Art

[0002] In a chemical plant, crystals need to go through various processes from growth to final product. In order to facilitate subsequent processing, overlong crystal rods are usually cut to a suitable length. However, most existing cutting machines are manually fed, which results in uneven cutting surfaces of the crystal rods and the risk of injury to operators. Utility Model Content

[0003] The technical problem to be solved by the utility model is that most of the existing cutting machines are manually fed, which results in an uneven cutting surface of the crystal rod and also has the risk of causing harm to the operator.

[0004] In order to solve the above technical problems, the utility model provides an automatic crystal rod cutting machine, comprising:

[0005] Equipment body;

[0006] A cutting mechanism, mounted on the device body;

[0007] A clamping mechanism, comprising a placement seat and a clamping assembly for clamping a crystal rod, wherein the clamping assembly is connected to the placement seat; and

[0008] The driving module is connected to the placement seat and is used to drive the placement seat to move in a direction close to or away from the cutting mechanism so as to cut the crystal rod.

[0009] In some embodiments, the clamping assembly includes a fixed seat and a fixing member, the fixed seat is connected to the placement seat to define a placement space for placing the crystal rod, the fixing member is screwed to the fixed seat, and one end of the fixing member passes through the fixed seat and extends into the placement space for moving along a first direction to clamp the crystal rod.

[0010] In some embodiments, the fixing seat has a screw hole on one side away from the placement seat;

[0011] The fixing member includes a force-applying portion, a screw-connecting portion and a clamping portion, wherein the force-applying portion and the clamping portion are located at two ends of the screw-connecting portion, the screw-connecting portion is screwed to the fixing seat through the screw-connecting hole, and the clamping portion is located in the placement space.

[0012] In some embodiments, the placement seat has a placement groove on one side facing the fixing member, and the placement groove is V-shaped.

[0013] In some embodiments, there are multiple clamping assemblies, and the multiple clamping assemblies are arranged in sequence and spaced apart along the length direction of the placement seat.

[0014] In some embodiments, the drive module includes a ball screw, a linear guide, a slider and a first drive member, the output shaft of the first drive member is connected to the ball screw, the linear guides are arranged on both sides of the ball screw, the slider is installed on the ball screw, and the placement seat is connected to the slider.

[0015] In some embodiments, the cutting mechanism includes a second driving member, a synchronous belt, a rotating shaft and a grinding wheel. The output shaft of the second driving member is linked to the rotating shaft through the synchronous belt. The end of the rotating shaft away from the synchronous belt is connected to the grinding wheel. The second driving member and the rotating shaft are located in the device body.

[0016] In some embodiments, the cutting mechanism also includes a frame installed in the equipment body, the frame has a first layer and a second layer spaced apart along the height direction, the second driving member is located on the second layer, the rotating shaft is installed on the first layer through a seat bearing, the synchronous belt passes through the first layer, and the two ends are respectively mounted on the output shaft of the second driving member and the rotating shaft.

[0017] In some embodiments, it further includes a water spray nozzle, a drainage assembly and an accordion cover; the clamping mechanism further includes a water retaining connection plate for connecting the placement seat and the driving module; the water spray nozzle is installed on the equipment body, and the water spray nozzle faces the cutting mechanism, and the drainage assembly is installed on the equipment body;

[0018] The drainage assembly includes a water retaining panel, a first drainage structure for the cutting mechanism to pass through, and a second drainage structure for installing the driving module. The water retaining panel is surrounded by the surface circumference of the first drainage structure and the second drainage structure, and is connected to the first drainage structure and the second drainage structure. One end of the accordion cover is connected to the water retaining panel, and the other end of the accordion cover is connected to the water retaining connecting plate, so as to cover the surface of the second drainage structure.

[0019] In some embodiments, the device body includes a shell, a control cabinet and a maintenance door, the shell has an exhaust port, a feed port and a discharge port for sucking dust and water vapor, and the control cabinet is electrically connected to the cutting mechanism and the drive module.

[0020] Compared with the prior art, the automatic crystal rod cutting machine of the utility model has the following beneficial effects:

[0021] The embodiment of the utility model places the crystal rod on the placement seat and clamps it with a clamping assembly, and then the driving module drives the placement seat to move in the direction close to the cutting mechanism, so that the crystal rod moves to contact the cutting mechanism, and the cutting of the crystal rod is achieved through the cutting mechanism. The utility model does not need to manually push the crystal rod forward for cutting, and only needs to realize automatic feeding and cutting through the clamping mechanism and the driving module, thereby ensuring the safety of the operator; due to the automatic feeding and cutting, the accuracy and consistency of each feeding can be ensured, avoiding the feeding instability caused by differences in human operation, which makes the cutting surface of the crystal rod uneven. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the automatic crystal rod cutting machine provided by an embodiment of the utility model;

[0023] Figure 2 It is a structural schematic diagram of the automatic crystal rod cutting machine provided by the embodiment of the utility model without part of the housing;

[0024] Figure 3 It is a structural schematic diagram of a clamping mechanism and a driving module provided in an embodiment of the utility model;

[0025] Figure 4 It is a structural schematic diagram of a cutting mechanism provided by an embodiment of the utility model;

[0026] Figure 5 It is a schematic diagram of the structure of the drainage assembly provided by an embodiment of the utility model;

[0027] In the figure, 1, equipment body; 11, shell; 111, air outlet; 112, feed port; 113, discharge port; 12, control cabinet; 13, maintenance door; 2, cutting mechanism; 21, second driving member; 22, synchronous belt; 23, rotating shaft; 24, grinding wheel; 25, synchronous wheel; 26, frame; 261, outer frame; 262, inner frame; 27, bearing with seat; 3, clamping mechanism; 31, placement seat; 31 1. Placement groove; 32. Clamping assembly; 321. Fixed seat; 322. Fixing piece; 3221. Force-applying part; 3222. Screw-connecting part; 3223. Clamping part; 33. Water retaining connecting plate; 4. Driving module; 41. Ball screw; 42. Linear guide rail; 43. Sliding block; 5. Water nozzle; 6. Drainage assembly; 61. Water retaining panel; 62. First drainage structure; 63. Second drainage structure; 7. Organ cover. DETAILED DESCRIPTION

[0028] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0029] like Figures 1 to 3As shown, an embodiment of the utility model provides an automatic crystal rod cutting machine for automatically cutting a crystal rod, which includes a device body 1, a cutting mechanism 2, a clamping mechanism 3 and a driving module 4. The device body 1 serves as a mounting carrier, and is used to carry and install various components, such as the cutting mechanism 2, the clamping mechanism 3 and the driving module 4. The cutting mechanism 2 is mounted on the device body 1 for cutting the crystal rod; the clamping mechanism 3 includes a placement seat 31 and a clamping assembly 32 for clamping the crystal rod, the placement seat 31 is used to place the crystal rod, and the clamping assembly 32 is connected to the placement seat 31 to clamp and fix the crystal rod; the driving module 4 is connected to the placement seat 31, and is used to drive the placement seat 31 to move in a direction close to or away from the cutting mechanism 2 to cut the crystal rod.

[0030] Based on the above structure, the present embodiment places the crystal rod on the placement seat 31 and clamps and fixes it with the clamping assembly 32, and then the driving module 4 drives the placement seat 31 to move in the direction close to the cutting mechanism 2, so that the crystal rod moves to contact the cutting mechanism 2, and the cutting of the crystal rod is realized by the cutting mechanism 2. The utility model does not need to manually push the crystal rod forward for cutting, and only needs to realize automatic feeding and cutting through the clamping mechanism 3 and the driving module 4, thereby ensuring the safety of the operator; due to the automatic feeding and cutting, the accuracy and consistency of each feeding can be ensured, and the feeding instability caused by the difference in human operation is avoided, which makes the cutting surface of the crystal rod uneven.

[0031] Read also Figure 3 In some embodiments, the clamping assembly 32 includes a fixing seat 321 and a fixing member 322. The fixing seat 321 is connected to the placement seat 31 to define a placement space for placing the crystal rod. The fixing member 322 is screwed to the fixing seat 321, and one end of the fixing member 322 passes through the fixing seat 321 and extends into the placement space for moving along the first direction to clamp the crystal rod.

[0032] In this embodiment, the fixing seat 321 is connected to the placement seat 31 by, for example, threaded connection, welding or snap connection. The above connection method enables the fixing seat 321 to be stably mounted on the placement seat 31 and work in conjunction with other components. In addition, the cooperation between the fixing seat 321 and the placement seat 31 forms a space for accommodating the crystal rod, so as to safely and effectively clamp and position the crystal rod. In this embodiment, the fixing member 322 can adjust its position relative to the fixing seat 321 by rotation. When the fixing member 322 moves along the first direction, one end of the fixing member 322 abuts against the surface of the crystal rod, thereby firmly fixing it in the placement space, so that the clamping assembly 32 can be flexibly adjusted according to the size and shape of the workpiece, thereby improving the processing accuracy and stability.

[0033] It should be noted that the first direction in this embodiment is the height direction. It is understandable that in some embodiments, the driver may also be used to drive the fixing member 322 to move relative to the fixing seat 321 and along the first direction, which is not particularly limited here.

[0034] like Figure 3 As shown, in some embodiments, the fixing seat 321 has a screw hole on one side away from the placement seat 31; the screw hole is used to be threadedly connected with the fixing member 322 to ensure that the fixing member 322 can be firmly fixed on the fixing seat 321 and can also be adjusted in position by rotation.

[0035] Specifically, the fixing member 322 includes a force-applying portion 3221, a screw-connecting portion 3222, and a clamping portion 3223. The force-applying portion 3221 and the clamping portion 3223 are located at both ends of the screw-connecting portion 3222. The force-applying portion 3221 is a structure for the user to apply force. It can be a connecting rod and is vertically arranged with the screw-connecting portion 3222 to facilitate user operation. The screw-connecting portion 3222 is screwed with the fixing seat 321 through a screw-connecting hole to install the fixing member 322 on the fixing seat 321. The clamping portion 3223 is located in the placement space to contact and clamp the crystal rod. When the user rotates the force-applying portion 3221, the screw-connecting portion 3222 will rotate accordingly, thereby driving the clamping portion 3223 to move to clamp the crystal rod.

[0036] It should be noted that the side surface of the clamping portion 3223 in this embodiment that contacts the crystal rod has an arc shape to match the shape of the crystal rod to avoid damaging the crystal rod during the clamping process.

[0037] like Figure 3 As shown, in some embodiments, a side of the placement seat 31 facing the fixing member 322 has a placement groove 311, and the placement groove 311 is V-shaped.

[0038] The placement seat 31 in this embodiment is a component for carrying the crystal rod, and has a groove formed by a concave side surface for accommodating the crystal rod. The placement groove 311 is opened on the side facing the fixing member 322 to facilitate the cooperation with the fixing member 322 to fix the crystal rod.

[0039] In addition, the placement groove 311 is V-shaped, which helps to improve the stability of the connection and allows a certain adjustment space to accommodate the placement of crystal rods of different sizes. It can be understood that in some embodiments, the placement groove 311 can also be U-shaped.

[0040] In some embodiments, there are multiple clamping assemblies 32 , and the multiple clamping assemblies 32 are sequentially spaced apart along the length direction of the placement seat 31 .

[0041] In this embodiment, there are multiple clamping assemblies 32, and the multiple clamping assemblies 32 can work independently of each other or work together to complete the fixation of the crystal rod. In addition, the multiple clamping assemblies 32 are arranged along the length direction of the placement seat 31, and there is a certain distance between each other, so that the clamping assembly 32 can provide clamping force at multiple positions of a workpiece, thereby achieving a more flexible and more stable clamping effect, so that the clamping assembly 32 can clamp crystal rods of different lengths.

[0042] like Figure 3 As shown, in some embodiments, the drive module 4 is a screw module, that is, the drive module 4 includes a ball screw 41, a linear guide 42, a slider 43 and a first drive member, the output shaft of the first drive member is connected to the ball screw 41, the two sides of the ball screw 41 are provided with linear guides 42, the slider 43 is installed on the ball screw 41, the placement seat 31 is connected to the slider 43, the ball screw 41 is driven to rotate by the first drive member, and the slider 43 threadedly connected to the ball screw 41 makes precise linear motion on the linear guide 42. The first drive member in this embodiment is a motor.

[0043] Read also Figure 4 In some embodiments, the cutting mechanism 2 includes a second driving member 21, a synchronous belt 22, a rotating shaft 23 and a grinding wheel 24. The output shaft of the second driving member 21 is linked to the rotating shaft 23 through the synchronous belt 22. The end of the rotating shaft 23 away from the synchronous belt 22 is connected to the grinding wheel 24. The second driving member 21 and the rotating shaft 23 are located in the device body 1.

[0044] In this embodiment, the second driving member 21 is used as a power source to provide power for the entire cutting mechanism 2. The synchronous belt 22 connects the output shaft of the second driving member 21 and the rotating shaft 23 to ensure that the speed ratio between the output shaft and the rotating shaft 23 is constant, thereby achieving precise transmission. In addition, the rotating shaft 23 is used to support the grinding wheel 24 and rotate the grinding wheel 24 through the drive of the second driving member 21 to achieve cutting of the crystal rod. When the second driving member 21 is started, the power is transmitted to the rotating shaft 23 through the synchronous belt 22, and the rotating shaft 23 drives the grinding wheel 24 to rotate, and finally the high-speed rotating grinding wheel 24 is used to cut the crystal rod. The second driving member 21 in this embodiment can be a motor or a hydraulic motor.

[0045] It should be noted that, in this embodiment, the output shaft of the second driving member 21 has a synchronous wheel 25 , one end of the rotating shaft 23 has a synchronous wheel 25 , and the synchronous belt 22 is sleeved on the two synchronous wheels 25 .

[0046] like Figure 4As shown, in some embodiments, the cutting mechanism 2 also includes a frame 26 installed in the equipment body 1, the frame 26 has a first layer and a second layer spaced apart along the height direction, the second driving member 21 is located on the second layer, the rotating shaft 23 is installed on the first layer through a seat bearing 27, the synchronous belt 22 passes through the first layer, and the two ends are respectively sleeved on the output shaft of the second driving member 21 and the rotating shaft 23.

[0047] In this embodiment, the frame 26 serves as a supporting structure, which includes an outer frame 261 located on all sides and an inner frame 262 located inside. The inner frame 262 is composed of a plurality of cross bars, and the two ends of the cross bars are respectively connected to the two sides of the outer frame 261, thereby defining a two-layer structure, that is, a first layer and a second layer spaced apart in the height direction, and the second driving member 21 and the rotating shaft 23 are divided into two layers to prevent the cutting mechanism 2 from occupying too much space in the horizontal direction, while allowing the grinding wheel 24 to operate smoothly without worrying about interference with the frame 26 or the second driving member 21.

[0048] like Figure 2 and Figure 5 As shown, in some embodiments, a water nozzle 5, a drainage assembly 6 and an accordion cover 7 are also included. The water nozzle 5 is installed on the equipment body 1, and the water nozzle 5 faces the cutting mechanism 2, which is used to cool the crystal rod during cutting and avoid dust. The drainage assembly 6 is installed on the equipment body 1 for drainage, and includes a water retaining panel 61, a first drainage structure 62 and a second drainage structure 63. The water retaining panel 61 is welded by a PP plate, which is enclosed on the surface periphery of the first drainage structure 62 and the second drainage structure 63, and is connected to the first drainage structure 62 and the second drainage structure 63, and its main function is to prevent water from splashing around; the first drainage structure 62 is a groove-shaped structure, which is welded by a PP plate as a whole, and is fixed to the water retaining panel 61 by screws, and is used for the cutting mechanism 2 to pass through to drain the water flowing to the grinding wheel 24; the second drainage structure 63 is a groove-shaped structure, which is welded by a PP plate as a whole, and is fixed to the water retaining panel 61 by screws, and is used to install the drive module 4 to drain the water flowing to the drive module 4 and the clamping mechanism 3.

[0049] The clamping mechanism 3 further includes a water retaining connecting plate 33 for connecting the placement seat 31 and the driving module 4, one end of the accordion cover 7 is connected to the water retaining panel 61, and the other end of the accordion cover 7 is connected to the water retaining plate to cover the surface of the second drainage structure 63, and the water retaining connecting plate 33 is used to connect the accordion cover 7 to prevent moisture from entering the driving module 4 through the connecting portion. It can be understood that the accordion cover 7 is located between the water retaining connecting plate 33 and the water retaining panel 61 to form a closed space between the two, thereby providing protection for the internal driving module 4 and preventing moisture from entering the driving module 4 through the connecting portion.

[0050] like Figure 1As shown, in some embodiments, the equipment body 1 includes a shell 11, a control cabinet 12 and a maintenance door 13. The shell 11 has an exhaust port 111, a feed port 112 and a discharge port 113 for sucking dust and water vapor. The control cabinet 12 is electrically connected to the cutting mechanism 2 and the drive module 4.

[0051] In this embodiment, the shell 11 is the main supporting structure of the device body 1, which is made of metal. The exhaust port 111 is connected to an exhaust pipe to suck dust and water vapor generated during the working process to prevent dust pollution caused by dust generated during the cutting process. The feed port 112 is used for the crystal rod to enter the device, and a push-pull or rotating small door is provided at the feed port 112 to close the feed port 112 during work. The area corresponding to the discharge port 113 is the area for the crystal rod clamping operation and the position where the cut crystal rod comes out of the device. Similarly, a push-pull or rotating small door is provided at the discharge port 113 to close the discharge port 113 during work. The control cabinet 12 is a closed box equipped with various electrical components (such as switches, relays, controllers, etc.). It is electrically connected to the cutting mechanism 2 and the drive module 4 to control the operation and operating parameters of the equipment and realize the start and stop of the whole machine through the switch.

[0052] In addition, in order to facilitate maintenance and overhaul of the equipment, a maintenance door 13 is also provided on the equipment body 1 so that it can be opened to inspect and repair the equipment when necessary.

[0053] In summary, the embodiment of the utility model provides an automatic crystal rod cutting machine, which does not need to manually push the crystal rod forward for cutting, and can achieve automatic feeding and cutting only through the clamping mechanism 3 and the driving module 4, thereby ensuring the safety of the operator; due to the automatic feeding and cutting, the accuracy and consistency of each feeding can be ensured, and the feeding instability caused by the difference in human operation can be avoided, which makes the cutting surface of the crystal rod uneven. In addition, the dust and water vapor generated during the working process can also be sucked to prevent dust pollution caused by the dust generated during the cutting process.

[0054] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principle of the present invention. These improvements and substitutions should also be regarded as the protection scope of the present invention.

Claims

1. An automatic crystal rod cutting machine, It is characterized in that include: Equipment body; A cutting mechanism, mounted on the device body; The clamping mechanism comprises a placement seat and a clamping assembly for clamping the crystal rod, wherein the clamping assembly is connected to the placement seat; as well as The driving module is connected to the placement seat and is used to drive the placement seat to move in a direction close to or away from the cutting mechanism so as to cut the crystal rod.

2. The automatic ingot cutting machine according to claim 1, It is characterized in that The clamping assembly includes a fixing seat and a fixing member, wherein the fixing seat is connected to the placing seat to define a placement space for placing the crystal rod, the fixing member is screwed to the fixing seat, and one end of the fixing member passes through the fixing seat and extends into the placement space for moving along a first direction to clamp the crystal rod.

3. The automatic ingot cutting machine according to claim 2, It is characterized in that The fixing seat has a screw hole on one side away from the placement seat; The fixing member includes a force-applying portion, a screw-connecting portion and a clamping portion, wherein the force-applying portion and the clamping portion are located at two ends of the screw-connecting portion, the screw-connecting portion is screwed to the fixing seat through the screw-connecting hole, and the clamping portion is located in the placement space.

4. The automatic ingot cutting machine according to claim 2, It is characterized in that The placement seat has a placement groove on one side facing the fixing member, and the placement groove is V-shaped.

5. The automatic ingot cutting machine according to any one of claims 1 to 4, It is characterized in that There are a plurality of clamping assemblies, and the plurality of clamping assemblies are sequentially spaced apart along the length direction of the placement seat.

6. The automatic ingot cutting machine according to claim 1, It is characterized in that The driving module includes a ball screw, a linear guide, a slider and a first driving member, the output shaft of the first driving member is connected to the ball screw, the linear guides are arranged on both sides of the ball screw, the slider is installed on the ball screw, and the placement seat is connected to the slider.

7. The automatic ingot cutting machine according to claim 1, It is characterized in that The cutting mechanism includes a second driving member, a synchronous belt, a rotating shaft and a grinding wheel. The output shaft of the second driving member is linked to the rotating shaft through the synchronous belt. The end of the rotating shaft away from the synchronous belt is connected to the grinding wheel. The second driving member and the rotating shaft are located in the device body.

8. The automatic ingot cutting machine according to claim 7, It is characterized in that The cutting mechanism also includes a frame installed in the equipment body, the frame has a first layer and a second layer spaced apart in the height direction, the second driving member is located on the second layer, the rotating shaft is installed on the first layer through a seat bearing, the synchronous belt passes through the first layer, and the two ends are respectively sleeved on the output shaft of the second driving member and the rotating shaft.

9. The automatic ingot cutting machine according to claim 1, It is characterized in that It also includes a water spray nozzle, a drainage assembly and an accordion cover; the clamping mechanism also includes a water retaining connection plate for connecting the placement seat and the driving module; the water spray nozzle is installed on the equipment body, and the water spray nozzle faces the cutting mechanism, and the drainage assembly is installed on the equipment body; The drainage assembly includes a water retaining panel, a first drainage structure for the cutting mechanism to pass through, and a second drainage structure for installing the driving module. The water retaining panel is surrounded by the surface circumference of the first drainage structure and the second drainage structure, and is connected to the first drainage structure and the second drainage structure. One end of the accordion cover is connected to the water retaining panel, and the other end of the accordion cover is connected to the water retaining connecting plate, so as to cover the surface of the second drainage structure.

10. The automatic crystal ingot cutting machine according to claim 1, It is characterized in that The equipment body includes a shell, a control cabinet and a maintenance door. The shell has an air exhaust port, a feed port and a discharge port for sucking dust and water vapor. The control cabinet is electrically connected to the cutting mechanism and the driving module.

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