Rapid full-inspection CCD (Charge Coupled Device) equipment

The CCD device addresses the challenge of detecting inclined surfaces by employing adjustable clamping and tilting mechanisms, ensuring thorough inspection of workpiece surfaces.

CN222134708UActive Publication Date: 2024-12-10DONGGUAN CHUANGYIFENG PRECISION RUBBER&PLASTIC CO LTD
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Patent Information

Application Number
CN202420133172.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-19
Publication Date
2024-12-10
Estimated Expiration
2034-01-19

AI Technical Summary

Technical Problem

Existing full-inspection CCD devices struggle to detect the lower inclined surfaces of workpieces due to fixation issues and difficulty in adjusting the workpiece angle during clamping.

Method used

A fast full-inspection CCD device with clamping modules featuring an L-shaped fixed plate, electric push rod, turntable, and servo motor mechanism that allows for adjustable clamping and tilting of the workpiece to facilitate detection of inclined surfaces.

Benefits of technology

Enables comprehensive detection of workpiece surfaces, including inclined surfaces, by allowing adjustable clamping and tilting, thereby improving the inspection capabilities of the CCD device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses rapid full-inspection CCD equipment, which comprises a CCD full-inspection machine, a plurality of clamping modules are arranged in the CCD full-inspection machine, inspection modules are arranged on the opposite sides of the clamping modules, a console is arranged in the CCD full-inspection machine, each clamping module comprises an L-shaped fixing plate, an electric push rod, a turntable, a fixing rod and a clamping rod, and the clamping rods are arranged on the turntable. A motor moving groove is formed in the surface of the L-shaped fixing plate, an electric push rod is fixedly installed at the top end of the L-shaped fixing plate, a rotating shaft is movably installed at the output end of the electric push rod, and a servo motor is arranged in the motor moving groove. The distance between the fixing rod and the clamping rod is adjusted in the mode that the clamping rod is pulled out, so that the device can be suitable for clamping workpieces of different models, the clamping rod is pulled through the cooperation of the extension spring and the limiting plate and the elasticity of the extension spring, the clamping rod moves towards the direction of the fixing rod, and the clamping rod is clamped in the clamping rod. And the workpiece is clamped through the limiting plate, so that the workpiece is stably clamped.
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Description

Technical Field

[0001] The utility model relates to the technical field of CCD detection, in particular to a fast full-detection CCD device. Background Art

[0002] When the workpiece is being processed, it needs to be fully inspected. During the inspection, CCD inspection is usually used. The CCD inspection device is an instrument that uses CCD components to detect the appearance of the object through a display.

[0003] When a workpiece is undergoing CCD inspection, it is usually necessary to inspect multiple surfaces, which means that the workpiece needs to be clamped on multiple surfaces, so a dedicated clamping tool is required.

[0004] When the existing full-inspection CCD device clamps the workpiece, it is often unable to inspect the lower inclined surface of the workpiece due to the fixation of the workpiece, and it is difficult to adjust the angle of the workpiece; therefore, it does not meet the existing needs. In this regard, we propose a fast full-inspection CCD device. Utility Model Content

[0005] The purpose of the utility model is to provide a fast full-inspection CCD device to solve the problems that the full-inspection CCD device proposed in the above background technology is often unable to detect the lower inclined surface of the workpiece due to the fixation of the workpiece when clamping the workpiece, and it is difficult to adjust the angle of the workpiece.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fast full-inspection CCD device, including a CCD full-inspection machine, a plurality of clamping modules are arranged inside the CCD full-inspection machine, detection modules are arranged on the opposite sides of the clamping modules, a control console is arranged inside the CCD full-inspection machine, the clamping module includes an L-shaped fixed plate, an electric push rod, a turntable, a fixed rod and a clamping rod, a motor moving groove is arranged on the surface of the L-shaped fixed plate, an electric push rod is fixedly installed on the top of the L-shaped fixed plate, a rotating shaft is movably installed on the output end of the electric push rod, a servo motor is arranged inside the motor moving groove, a motor retaining ring is movably installed on the outer surface of the servo motor, the motor retaining ring is rotatably connected to the output end of the electric push rod through the rotating shaft, and the output end of the servo motor is connected to the turntable through a coupling.

[0007] Preferably, the outer surface of the turntable is provided with four T-shaped sliding grooves, a sliding plate is slidably installed on the outer surface of the T-shaped sliding groove, a fixing rod is fixedly installed on the outer surface of the sliding plate, a clamping rod is movably installed on the outer surface of the fixing rod, a tension spring is movably installed between the clamping rod and the inside of the fixing rod, and both ends of the tension spring are fixedly connected to the surface of the clamping rod and the inner wall surface of the fixing rod respectively.

[0008] Preferably, three motor clamping rods are fixedly mounted on the rear side surface of the motor clamping ring, and the servo motor is movably clamped between the insides of the three motor clamping rods.

[0009] Preferably, a limit plate is fixedly mounted on the outer surface of the clamping rod.

[0010] Preferably, a T-shaped sliding block is fixedly installed on one side of the sliding plate close to the turntable, and a compression spring is movably installed between the T-shaped sliding block and the T-shaped sliding groove.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. The utility model cooperates with the fixing rod and the clamping rod. When the device is in use, the distance between the fixing rod and the clamping rod can be adjusted by pulling the clamping rod outward, so that the device can be adapted to clamp workpieces of different models. The clamping rod is pulled toward the direction of the fixing rod by the elasticity of the stretching spring through the cooperation of the stretching spring and the limit plate, and the workpiece is clamped by the limit plate, so that the workpiece is clamped firmly.

[0013] 2. The utility model cooperates with the T-shaped sliding groove and the sliding plate, so that when the device is in use, the distance between the four sliding plates can be adjusted by the elastic potential energy of the compression spring, so that workpieces of different sizes can be clamped;

[0014] 3. The utility model cooperates with the motor moving groove and the rotating shaft. When the device is in use, the electric push rod can be controlled to drive the output end to be pushed out, so that the electric push rod drives the motor retaining ring to move downward. At this time, the motor retaining ring will drive the servo motor and the turntable to move downward at the same time. When the turntable contacts the surface of the L-shaped fixed plate, the motor retaining ring will rotate along the axis of the rotating shaft to tilt the turntable upward, thereby causing the supported workpiece to tilt with the turntable, so that the device can perform CCD detection on the inclined surface of the workpiece, thereby facilitating the detection of the inclined surface of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a front view of the utility model as a whole;

[0016] Figure 2 This is a schematic diagram of the structure of the clamping module components of the utility model;

[0017] Figure 3 It is a cross-sectional side view of the clamping module component of the utility model;

[0018] Figure 4 It is a cross-sectional side view of the clamping module component of the utility model when it is tilted;

[0019] Figure 5 It is a cross-sectional front view of the clamping module component of the utility model;

[0020] Figure 6 For this utility model Figure 3 Schematic diagram of the local structure of part A.

[0021] In the figure: 1. CCD full inspection machine; 2. Clamping module; 3. Control console; 4. Inspection module; 5. L-shaped fixing plate; 6. Electric push rod; 7. Turntable; 8. T-shaped sliding groove; 9. Sliding plate; 10. Fixed rod; 11. Clamping rod; 12. Limiting plate; 13. Servo motor; 14. Motor clamping rod; 15. Motor moving groove; 16. Motor retaining ring; 17. Rotating shaft; 18. Compression spring; 19. Tension spring. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] See also Figures 1 to 6 The utility model provides an embodiment: a fast full-inspection CCD device, including a CCD full-inspection machine 1, a plurality of clamping modules 2 are arranged inside the CCD full-inspection machine 1, and detection modules 4 are arranged on the opposite sides of the clamping modules 2. A control console 3 is arranged inside the CCD full-inspection machine 1, and the clamping module 2 includes an L-shaped fixed plate 5, an electric push rod 6, a turntable 7, a fixed rod 10 and a clamping rod 11. A motor moving groove 15 is arranged on the surface of the L-shaped fixed plate 5, and an electric push rod 6 is fixedly installed on the top of the L-shaped fixed plate 5. A rotating shaft 17 is movably installed on the output end of the electric push rod 6. A servo motor 13 is arranged inside the motor moving groove 15, and a motor retaining ring 16 is movably installed on the outer surface of the servo motor 13. The motor retaining ring 16 is rotatably connected to the output end of the electric push rod 6 through the rotating shaft 17, and the output end of the servo motor 13 is connected to the turntable 7 through a coupling. Through the cooperation of the motor moving groove 15 and the rotating shaft 17, when the device is in use, the output end can be pushed out by controlling the electric push rod 6 to drive the motor retaining ring 16 to move downward. At this time, the motor retaining ring 16 will drive the servo motor 13 and the turntable 7 to move downward at the same time. When the turntable 7 contacts the surface of the L-shaped fixed plate 5, the motor retaining ring 16 will rotate along the axis of the rotating shaft 17 to make the turntable 7 tilt upward, thereby making the supported workpiece tilt with the turntable 7, so that the device can perform CCD detection on the inclined surface of the workpiece, thereby facilitating the detection of the inclined surface of the workpiece.

[0024] The outer surface of the turntable 7 is provided with four T-shaped sliding grooves 8, and a sliding plate 9 is slidably installed on the outer surface of the T-shaped sliding groove 8, and a fixed rod 10 is fixedly installed on the outer surface of the sliding plate 9, and a clamping rod 11 is movably installed on the outer surface of the fixed rod 10. A tension spring 19 is movably installed between the clamping rod 11 and the inside of the fixed rod 10, and the two ends of the tension spring 19 are respectively fixedly connected to the surface of the clamping rod 11 and the inner wall surface of the fixed rod 10. Through the cooperation of the fixed rod 10 and the clamping rod 11, when the device is in use, the distance between the fixed rod 10 and the clamping rod 11 can be adjusted by pulling the clamping rod 11 outward, so that the device can be adapted to clamp workpieces of different models, and through the cooperation of the tension spring 19 and the limit plate 12, the clamping rod 11 is pulled by the elasticity of the tension spring 19 to move toward the direction of the fixed rod 10, and the workpiece is clamped by the limit plate 12, so that the workpiece is clamped firmly.

[0025] Three motor clamping rods 14 are fixedly mounted on the rear side surface of the motor clamping ring 16, and the servo motor 13 is movably clamped between the inner parts of the three motor clamping rods 14. A limit plate 12 is fixedly mounted on the outer surface of the clamping rod 11.

[0026] A T-shaped slider is fixedly installed on one side of the sliding plate 9 close to the rotating disk 7, and a compression spring 18 is movably installed between the T-shaped slider and the T-shaped sliding groove 8. Through the cooperation of the T-shaped sliding groove 8 and the sliding plate 9, when the device is in use, the spacing between the four sliding plates 9 can be adjusted by the elastic potential energy of the compression spring 18, so that workpieces of different sizes can be adapted for clamping.

[0027] When the rapid full-inspection CCD device is in use, through the cooperation between the fixed rod 10 and the clamping rod 11, when the device is in use, the distance between the fixed rod 10 and the clamping rod 11 can be adjusted by pulling the clamping rod 11 outward, so that the device can adapt to different types of workpieces for clamping, and through the cooperation of the tension spring 19 and the limit plate 12, the clamping rod 11 is pulled by the elasticity of the tension spring 19 to move it in the direction of the fixed rod 10, and the workpiece is clamped by the limit plate 12, so that the workpiece is clamped firmly.

[0028] Through the cooperation of the T-shaped sliding groove 8 and the sliding plate 9, when the device is in use, the distance between the four sliding plates 9 can be adjusted by the elastic potential energy of the compression spring 18, so that workpieces of different sizes can be adapted for clamping.

[0029] Through the cooperation of the motor moving groove 15 and the rotating shaft 17, when the device is in use, the output end can be pushed out by controlling the electric push rod 6 to drive the motor retaining ring 16 to move downward. At this time, the motor retaining ring 16 will drive the servo motor 13 and the turntable 7 to move downward at the same time. When the turntable 7 contacts the surface of the L-shaped fixed plate 5, the motor retaining ring 16 will rotate along the axis of the rotating shaft 17 to make the turntable 7 tilt upward, thereby making the supported workpiece tilt with the turntable 7, so that the device can perform CCD detection on the inclined surface of the workpiece, thereby facilitating the detection of the inclined surface of the workpiece.

[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A fast full inspection CCD device, comprising a CCD full inspection machine (1), characterized in that: The CCD full inspection machine (1) is provided with a plurality of clamping modules (2) inside, and detection modules (4) are provided on the opposite sides of the clamping modules (2). The CCD full inspection machine (1) is provided with a control console (3) inside, and the clamping module (2) comprises an L-shaped fixed plate (5), an electric push rod (6), a turntable (7), a fixed rod (10) and a clamping rod (11). The surface of the L-shaped fixed plate (5) is provided with a motor moving groove (15), and the top end of the L-shaped fixed plate (5) is fixedly mounted with an electric push rod (6), and the output end of the electric push rod (6) is movably mounted with a rotating shaft (17). A servo motor (13) is provided inside the motor moving groove (15), and a motor retaining ring (16) is movably mounted on the outer surface of the servo motor (13). The motor retaining ring (16) is rotatably connected to the output end of the electric push rod (6) through the rotating shaft (17), and the output end of the servo motor (13) is connected to the turntable (7) through a coupling.

2. A fast full inspection CCD device according to claim 1, characterized in that: The outer surface of the turntable (7) is provided with four T-shaped sliding grooves (8), the outer surface of the T-shaped sliding groove (8) is slidably mounted with a sliding plate (9), the outer surface of the sliding plate (9) is fixedly mounted with a fixing rod (10), the outer surface of the fixing rod (10) is movably mounted with a clamping rod (11), a tension spring (19) is movably mounted between the clamping rod (11) and the inside of the fixing rod (10), and the two ends of the tension spring (19) are respectively fixedly connected to the surface of the clamping rod (11) and the inner wall surface of the fixing rod (10).

3. A fast full inspection CCD device according to claim 1, characterized in that: Three motor clamping rods (14) are fixedly mounted on the rear side surface of the motor clamping ring (16), and the servo motor (13) is movably clamped between the insides of the three motor clamping rods (14).

4. A fast full inspection CCD device according to claim 1, characterized in that: A limiting plate (12) is fixedly mounted on the outer surface of the clamping rod (11).

5. A fast full inspection CCD device according to claim 2, characterized in that: A T-shaped sliding block is fixedly installed on one side of the sliding plate (9) close to the rotating disk (7), and a compression spring (18) is movably installed between the T-shaped sliding block and the T-shaped sliding groove (8).