Cutting device for high-strength toughened modified PP material production

By using a cutting device of a support mechanism and a cutting and grinding mechanism in the production of high-strength toughened modified PP materials, and using the combination technology of a cutting knife and grinding component, the burr problem after pipe cutting is solved, achieving a higher quality cutting effect.

CN222135066UActive Publication Date: 2024-12-10NANJING YISHUN PLASTIC CO LTD
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Patent Information

Application Number
CN202420378743.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2024-12-10
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

Pipes produced by high-strength toughening modified PP materials are prone to burrs during the cutting process, affecting the quality of the end face.

Method used

A cutting device including a support mechanism and a cutting and grinding mechanism is designed. The cylinder drives the pipe movement and the cutting knife assembly to cut. At the same time, the grinding component is used to repeatedly polish the cutting end surface to prevent the pipe from falling off through the bracket blocking and reduce the degree of burrs.

Benefits of technology

It effectively reduces the degree of burrs on the end surface of the pipe after cutting and improves the cutting quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cutting device for high-strength toughened modified PP (polypropylene) material production, and particularly relates to the field of pipe cutting, which comprises a support mechanism arranged on the ground and used for conveying pipes; the cutting and polishing mechanism is arranged on the supporting mechanism and comprises a mounting plate, a cutting knife assembly and a polishing assembly, the mounting plate is arranged above the supporting mechanism in a sliding mode, the cutting knife assembly and the polishing assembly are arranged on the two sides of the mounting plate respectively, and the pipe on the supporting mechanism is located on the moving path of the cutting knife assembly and the polishing assembly; the first driving mechanism is used for driving the pipe to move in the extending direction of the supporting mechanism; and the second driving mechanism is used for driving the cutting and grinding mechanism to move in the direction perpendicular to the moving direction of the supporting mechanism, the grinding assembly can repeatedly grind the end face cut by the cutting knife assembly, and the degree that burrs appear on the end face after thermal cutting is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of pipe cutting, and more specifically, to a cutting device for producing high-strength toughened modified PP materials. Background Art

[0002] The hardness of pipes produced by common high-strength toughened modified PP materials is higher than that of ordinary pipes. In order to cut high-hardness pipes, the existing means generally take the method of heating the pipes to a certain degree to soften the pipes partially, and then use a cutting knife to cut the pipes from the softened parts. However, this cutting method is prone to form burrs on the cut surface, reducing the quality of the pipe end face. Utility Model Content

[0003] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a cutting device for producing high-strength toughened modified PP material. The technical problem to be solved by the utility model is: how to reduce the degree of burrs on the rear end face of the pipe after being cut.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cutting device for the production of high-strength toughened modified PP materials, comprising a support mechanism placed on the ground for transmitting pipes; a cutting and grinding mechanism arranged on the support mechanism, comprising a mounting plate, a cutting knife assembly and a grinding assembly, the mounting plate is slidably placed above the support mechanism, and the cutting knife assembly and the grinding assembly are respectively arranged on both sides of the mounting plate, and the pipes on the support mechanism are located on the moving path of the cutting knife assembly and the grinding assembly; a driving mechanism 1 for driving the pipes to move along the extension direction of the support mechanism; and a driving mechanism 2 for driving the cutting and grinding mechanism to move along a direction perpendicular to the moving direction of the support mechanism.

[0005] In a preferred embodiment, the cutting blade assembly includes a blade body, a blade edge and a resistance wire. The blade body is fixedly connected to a mounting plate, and the blade edges are fixedly connected on both sides of the blade body. A resistance wire is embedded in the blade body, and the resistance wire is electrically connected to an external power supply.

[0006] In a preferred embodiment, the resistance wire is arranged in an S shape inside the knife body.

[0007] In a preferred embodiment, the cutting knife assembly includes a motor, a transmission wheel and a cutting wire. The cutting knife assembly is fixed between an upper and lower mounting plate. The motor is mounted on the mounting plate, and a transmission wheel is fixed on the output shaft of the motor. Several transmission wheels are rotatably connected in the upper and lower mounting plates, and the transmission wheel is covered with a cutting wire for cutting pipes.

[0008] In a preferred embodiment, the grinding assembly includes a grinding layer and a grinding plate, the grinding layer is detachably connected to both end surfaces of the grinding plate, and guide surfaces are arranged on both sides of the grinding plate.

[0009] In a preferred embodiment, the cross-section of the grinding plate is hexagonal.

[0010] In a preferred embodiment, the support mechanism includes a base plate, a bracket and a transmission roller. The base plate is placed on the ground, the bracket is vertically fixed on the base plate, the transmission roller is rotatably connected between the two brackets, and the mounting plate is slidably connected to the bracket.

[0011] In a preferred embodiment, driving mechanism one is cylinder one, driving mechanism two is cylinder two, cylinder one and cylinder two are both electrically connected to an external controller, the cylinder seat of cylinder one is mounted on a bracket, the pipe placed on the transmission roller is located on the pushing path of the telescopic rod of cylinder one, the cylinder seat of cylinder two is mounted on the bracket, the telescopic rod of cylinder two is fixedly connected to the mounting plate, and the telescopic direction of the telescopic rod of cylinder one and the telescopic direction of the telescopic rod of cylinder two are perpendicular to each other.

[0012] In a preferred embodiment, a blocking assembly is provided at the output end of the supporting mechanism, and the blocking assembly includes a gantry, a swing plate, a plate body one and a plate body two. The gantry is fixed to the bottom plate, and a swing plate is rotatably connected inside the gantry. The swing plate is located on the outside of the output end of the transmission roller. The mounting plate is fixedly connected through the plate body one and the plate body two. The plate body two is used to prevent the swing plate from swinging outward, and the cutting knife assembly, the grinding assembly and the plate body two move in the same direction.

[0013] In a preferred embodiment, a blocking assembly is provided at the output end of the supporting mechanism, and the blocking assembly includes a gantry, a swing plate, a plate body one and a plate body two. The gantry is fixed to the bottom plate, the swing plate is rotatably connected inside the gantry, the mounting plate and the plate body one are fixedly connected, the plate body two is elastically slidably connected inside the gantry, and the plate body two is used to prevent the swing plate from swinging outward, the plate body one is a wedge block one, and the plate body two is a wedge block two, and the plate body one and the plate body two are squeezed against each other.

[0014] Technical effects and advantages of the utility model:

[0015] Turn on cylinder one, which pushes the pipe to move to the specified position on the support mechanism. At this time, the end of the pipe is located on the moving path of the grinding assembly. After fixing the position of the telescopic rod of cylinder one, turn on cylinder two, and the telescopic rod of cylinder two pushes the mounting plate to move. While the mounting plate drives the cutting knife assembly to cut the pipe, the grinding assembly grinds the end face of the pipe. Here, because the pipe is blocked by the brackets on both sides, it will not fall off the support mechanism even if it is subjected to radial push and pull forces. Then drive cylinder two to move to the outside of the support mechanism, and cylinder one continues to push the pipe forward. Then repeat the above process. The grinding assembly can repeatedly grind the end face cut by the cutting knife assembly to reduce the degree of burrs on the rear end face after thermal cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the technical solution of the present utility model and constitute a part of the present utility model. The embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation on the present utility model.

[0017] Figure 1 This is a structural diagram of a cutting device for producing high-strength toughened modified PP material in the utility model.

[0018] Figure 2 It is a structural diagram of the blocking component in the utility model.

[0019] Figure 3 It is a structural diagram of the grinding component in the utility model.

[0020] Figure 4 It is a structural diagram of the cutting knife assembly in the utility model.

[0021] Figure 5 This is a layout diagram of the cutting wire in the utility model.

[0022] The accompanying drawings are marked as follows: 1. Support mechanism; 11. Base plate; 12. Bracket; 13. Transmission roller; 2. Cutting and grinding mechanism; 21. Mounting plate; 22. Cutting knife assembly; 221. Knife body; 222. Blade edge; 223. Resistance wire; 23. Grinding assembly; 231. Grinding layer; 232. Grinding plate; 3. Blocking assembly; 31. Gantry; 32. Swing plate; 33. Plate body one; 34. Plate body two. DETAILED DESCRIPTION

[0023] Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in a variety of forms and should not be construed as limited to the examples set forth herein; rather, these example embodiments are provided so that the description of the present disclosure will be more comprehensive and complete and the concepts of the example embodiments will be fully conveyed to those skilled in the art. The accompanying drawings are only schematic illustrations of the present disclosure and are not necessarily drawn to scale. The same reference numerals in the figures represent the same or similar parts, and thus their repeated description will be omitted.

[0024] In addition, the described features, structures or characteristics may be combined in one or more example embodiments in any suitable manner. In the following description, many specific details are provided to provide a full understanding of the example embodiments of the present disclosure. However, those skilled in the art will appreciate that the technical solutions of the present disclosure may be practiced while omitting one or more of the specific details, or other methods, components, steps, etc. may be adopted. In other cases, well-known structures, methods, implementations or operations are not shown or described in detail to avoid obscuring various aspects of the present disclosure.

[0025] Embodiment 1

[0026] The utility model provides Figure 1 - Figure 5 The cutting device for producing high-strength toughened modified PP material shown in the figure comprises a driving mechanism 1, a driving mechanism 2, a supporting mechanism 1 and a cutting and grinding mechanism 2, wherein the supporting mechanism 1 is used to support the pipe, the driving mechanism 1 is used to push the pipe to move along a straight line, and the driving mechanism 2 is used to drive the cutting and grinding mechanism 2 to move in a straight line while cutting and grinding the pipe from the side to reduce the burr degree of the pipe cut. The driving direction of the driving mechanism 1 and the driving direction of the driving mechanism 2 are perpendicular to each other.

[0027] Here is an example. Both the driving mechanism 1 and the driving mechanism 2 can directly use a cylinder or a hydraulic cylinder, or a crank slider and other structures to achieve the driving purpose. Because the driving methods are various, this design will not be described in detail here, and the cylinder is used as an example for explanation.

[0028] The supporting mechanism 1 includes a base plate 11, a bracket 12 and a transmission roller 13. The base plate 11 is placed on the ground, and the bracket 12 is vertically fixed on the base plate 11. A plurality of transmission rollers 13 are rotatably connected in the bracket 12. The transmission rollers 13 are used to support the pipe while transmitting the pipe. Cylinder 1 is placed at one end of the bracket 12. Cylinder 1 includes a cylinder seat and a telescopic rod. The telescopic rod is used to push the pipe to move on the transmission roller 13. The cylinder seat is fixed on the bracket 12. A control unit for controlling the extension and retraction of the telescopic rod is arranged in the cylinder seat. The control unit is electrically connected to an external controller.

[0029] The height of the part of the support 12 above the transmission roller 13 is higher than the diameter of the pipe.

[0030] Preferably, the cross-sectional shape of the transmission roller 13 is V-shaped, so that the pipe can be located as much as possible in the middle of the transmission roller 13 during the transmission of the pipe, thereby improving the stability of the pipe transmission process.

[0031] The cutting and grinding mechanism 2 includes a mounting plate 21, a cutting blade assembly 22 and a grinding assembly 23. A cylinder 2 for pushing and pulling the mounting plate 21 is provided on one side of the mounting plate 21. The cylinder 2 includes a cylinder seat and a telescopic rod. The telescopic rod is fixedly connected to the mounting plate 21. The cylinder seat is fixed to the bracket 12. A control unit for controlling the telescopic rod is provided in the cylinder seat. The control unit is electrically connected to an external controller. The cutting blade assembly 22 and the grinding assembly 23 are provided on both sides of the mounting plate 21, respectively.

[0032] In this embodiment, an implementation method of the cutting knife assembly 22 is: the cutting knife assembly 22 includes a knife body 221, a blade edge 222 and a resistance wire 223. The knife body 221 is fixedly connected to the mounting plate 21, and the blade edges 222 are fixed on both sides of the knife body 221. An S-shaped resistance wire 223 is embedded in the knife body 221. The resistance wire 223 is connected to an external power supply and is used to generate heat after being powered on, so that when cutting the pipe, the high temperature can be used to soften the pipe, making it convenient for the blade edge 222 to cut into the pipe to complete the purpose of cutting the pipe.

[0033] In this embodiment, another implementation of the cutting knife assembly 22 is: the cutting knife assembly 22 includes a cutting line and a plurality of transmission wheels, a motor is installed above the mounting plate 21, a transmission wheel is fixedly connected to the output shaft of the motor, and a plurality of transmission wheels are rotatably connected inside the mounting plate 21, and the transmission wheels are connected through the cutting line transmission. In this way, when the motor is turned on, the motor drives the cutting line to rotate and cut the pipe, and the purpose of cutting the pipe can also be achieved.

[0034] The grinding assembly 23 includes a grinding layer 231 and a grinding plate 232. The grinding layer 231 is detachably connected to the end surfaces of both sides of the grinding plate 232. Both ends of the grinding plate 232 are provided with guide surfaces. After being cut, if the distance between the two sections of the pipe is close, the guide surface can easily enter the gap between the two sections of the pipe and squeeze the pipe to both sides from the middle, and fix the position of the pipe by squeezing, so as to ensure the grinding effect of the grinding plate 232 on the end surface of the pipe.

[0035] In summary, the technical solution of this embodiment can be summarized as follows: turn on cylinder one, which pushes the pipe to move to the specified position on the support mechanism 1. At this time, the end of the pipe is located on the moving path of the grinding assembly 23. After fixing the position of the telescopic rod of cylinder one, turn on cylinder two, and the telescopic rod of cylinder two pushes the mounting plate 21 to move. While the mounting plate 21 drives the cutting knife assembly 22 to cut the pipe, the grinding assembly 23 grinds the end face of the pipe. Here, because the pipe is blocked by the brackets 12 on both sides, it will not fall off the support mechanism 1 even if it is subjected to radial push and pull forces. Then, drive cylinder two to move to the outside of the support mechanism 1, and cylinder one continues to push the pipe forward. Then repeat the above process. The grinding assembly 23 can repeatedly grind the end face after cutting by the cutting knife assembly 22 to reduce the degree of burrs on the rear end face after thermal cutting.

[0036] Embodiment 2

[0037] On the basis of the above-mentioned embodiment, the device further comprises a blocking component 3, which is used together with the cutting and grinding mechanism 2 to grind the two end faces of the cut pipe.

[0038] One solution in the present embodiment is: the blocking component 3 includes a gantry 31, a swing plate 32, a plate body 1 33 and a plate body 2 34, the bottom plate 11 and the gantry 31 are fixedly connected, and the swing plate 32 is hinged in the gantry 31, and the swing plate 32 is located on the outside of the output end of the bracket 12, and the mounting plate 21 is fixedly connected through the plate body 1 33 and the plate body 2 34. When the cutting knife assembly 22 performs thermal cutting and the grinding assembly 23 starts grinding, the plate body 2 34 moves synchronously with the mounting plate 21 to block the swing plate 32 from opening. At this time, the grinding plate 232 can grind the end face of the pipe while opening the pipe, and then the telescopic end of the cylinder 2 drives the mounting plate 21 to reset, the cutting knife assembly 22 and the grinding assembly 23 leave the pipe, and the plate body 2 34 leaves the swing plate 32. At this time, the cylinder 1 pushes the pipe to move, and the grinded end of the pipe will push open the swing plate 32 and detach from the support mechanism 1, completing the purpose of automatic unloading after grinding.

[0039] Another scheme in this embodiment is: the blocking component 3 includes a gantry 31, a swing plate 32, a plate body 1 33 and a plate body 2 34, the bottom plate 11 and the gantry 31 are fixedly connected, and the swing plate 32 is hinged in the gantry 31, and the swing plate 32 is located on the output outer side of the bracket 12, the plate body 1 33 is a wedge block 1, and the mounting plate 21 is elastically slidably connected with the plate body 24, and the plate body 24 is a wedge block 2, and the wedge block 1 and the wedge block 2 slide and contact each other. When the cutting knife assembly 22 cuts the pipe and the grinding assembly 23 grinds the end face of the pipe, the plate body 1 33 squeezes the plate body 2 34, and the plate body 2 34 moves up to prevent the swing plate 32 from opening; when the cutting knife assembly 22 and the grinding assembly 23 leave the pipe, the plate body 2 34 resets and moves down under the action of the elastic force, and the plate body 2 34 leaves the swing plate 32. At this time, the cylinder 1 pushes the pipe to move, and the polished pipe can be pushed off the support mechanism 1.

[0040] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A cutting device for producing high-strength toughened modified PP materials, characterized in that include: A support mechanism (1) placed on the ground and used for transporting pipes; The cutting and grinding mechanism (2) is arranged on the supporting mechanism (1), comprising a mounting plate (21), a cutting knife assembly (22) and a grinding assembly (23); the mounting plate (21) is slidably placed above the supporting mechanism (1); the cutting knife assembly (22) and the grinding assembly (23) are respectively arranged on both sides of the mounting plate (21); and the pipe on the supporting mechanism (1) is located on the moving path of the cutting knife assembly (22) and the grinding assembly (23); A driving mechanism 1 for driving the pipe to move along the extension direction of the supporting mechanism (1); as well as A driving mechanism 2 is used for driving the cutting and grinding mechanism (2) to move in a direction perpendicular to the moving direction of the supporting mechanism (1).

2. A cutting device for producing high-strength toughened modified PP material according to claim 1, characterized in that: The cutting blade assembly (22) comprises a blade body (221), a blade edge (222) and a resistance wire (223); the blade body (221) and the mounting plate (21) are fixedly connected; both sides of the blade body (221) are fixedly connected with the blade edge (222); a resistance wire (223) is embedded in the blade body (221); and the resistance wire (223) is electrically connected to an external power source.

3. A cutting device for producing high-strength toughened modified PP material according to claim 2, characterized in that: The resistance wire (223) is arranged in an S shape inside the blade body (221).

4. The cutting device for producing high-strength toughened modified PP material according to claim 1, characterized in that: The cutting blade assembly (22) comprises a motor, a transmission wheel and a cutting wire. The cutting blade assembly (22) is fixed between two upper and lower mounting plates (21). The motor is mounted on the mounting plate (21). A transmission wheel is fixed on the output shaft of the motor. A plurality of transmission wheels are rotatably connected in the upper and lower mounting plates (21). The transmission wheels are sleeved with cutting wires for cutting pipes.

5. The cutting device for producing high-strength toughened modified PP material according to claim 1, characterized in that: The grinding assembly (23) comprises a grinding layer (231) and a grinding plate (232); the grinding layer (231) is detachably connected to both end surfaces of the grinding plate (232); and guide surfaces are provided on both sides of the grinding plate (232).

6. A cutting device for producing high-strength toughened modified PP material according to claim 5, characterized in that: The cross-sectional shape of the polishing plate (232) is hexagonal.

7. The cutting device for producing high-strength toughened modified PP material according to claim 1, characterized in that: The support mechanism (1) comprises a base plate (11), a bracket (12) and a transmission roller (13); the base plate (11) is placed on the ground; the bracket (12) is vertically fixed on the base plate (11); the transmission roller (13) is rotatably connected between the two brackets (12); and the mounting plate (21) is slidably connected to the bracket (12).

8. The cutting device for producing high-strength toughened modified PP material according to claim 1, characterized in that: The driving mechanism 1 is cylinder 1, and the driving mechanism 2 is cylinder 2. Cylinder 1 and cylinder 2 are both electrically connected to an external controller. The cylinder seat of cylinder 1 is mounted on a bracket (12). The pipe placed on the transmission roller (13) is located on the moving path of the telescopic rod of cylinder 1. The cylinder seat of cylinder 2 is mounted on the bracket (12). The telescopic rod of cylinder 2 is fixedly connected to a mounting plate (21). The telescopic direction of the telescopic rod of cylinder 1 and the telescopic direction of the telescopic rod of cylinder 2 are perpendicular to each other.

9. A cutting device for producing high-strength toughened modified PP material according to claim 7, characterized in that: A blocking assembly (3) is provided at the output end of the support mechanism (1), the blocking assembly (3) comprising a gantry (31), a swing plate (32), a plate body 1 (33) and a plate body 2 (34); the gantry (31) is fixed on the bottom plate (11); the swing plate (32) is rotatably connected inside the gantry (31); the swing plate (32) is located outside the output end of the transmission roller (13); the mounting plate (21) is fixedly connected via the plate body 1 (33) and the plate body 2 (34); the plate body 2 (34) is used to block the swing plate (32) from swinging outward; the cutting blade assembly (22), the grinding assembly (23) and the plate body 2 (34) move in the same direction.

10. A cutting device for producing high-strength toughened modified PP material according to claim 7, characterized in that: A blocking assembly (3) is provided at the output end of the support mechanism (1), and the blocking assembly (3) comprises a gantry (31), a swing plate (32), a plate body 1 (33) and a plate body 2 (34). The gantry (31) is fixed on the bottom plate (11), the swing plate (32) is rotatably connected inside the gantry (31), the mounting plate (21) and the plate body 1 (33) are fixedly connected, the plate body 2 (34) is elastically slidably connected inside the gantry (31), and the plate body 2 (34) is used to block the swing plate (32) from swinging outwards, the plate body 1 (33) is a wedge-shaped block 1, and the plate body 2 (34) is a wedge-shaped block 2, and the plate body 1 (33) and the plate body 2 (34) are mutually squeezed.