Jigsaw stamping and splitting device
The puzzle punching and splitting device addresses the issue of manual sorting by using a positioning template and collection boxes to automatically direct puzzle pieces into designated compartments, enhancing production efficiency and reducing labor costs.
Patent Information
- Application Number
- CN202420801428.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-17
AI Technical Summary
Existing jigsaw puzzle production methods require manual sorting of mixed puzzle pieces post-stamping, leading to low efficiency and high labor costs due to inability to separately stamp each area of the cardboard.
A puzzle punching and splitting device with a positioning template and collection boxes that correspond to cardboard areas, allowing puzzle pieces to be pushed into specific collection boxes during stamping, eliminating the need for subsequent sorting.
Enhances puzzle piece separation efficiency by ensuring each piece is collected in the correct box without manual sorting, reducing labor costs and improving production efficiency.
Smart Images

Figure CN222135188U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of toy production, and more specifically relates to a jigsaw puzzle punching and splitting device. Background Art
[0002] When the jigsaw puzzle is being processed, a plurality of corresponding contours are formed on the cardboard, and then the corresponding contours are punched out, and the cardboard in the corresponding contours is punched out to form the jigsaw puzzle.
[0003] In order to improve the utilization rate of cardboard, a piece of cardboard is divided into multiple areas, and different styles of puzzles are designed in each area. However, during stamping, it is impossible to stamp each area separately. Therefore, after stamping, the puzzles in each area will fall together. In actual production, workers are required to sort and separate the different puzzles mixed together. In this way, the efficiency of puzzle splitting is low, and the labor cost is relatively high. Utility Model Content
[0004] The main purpose of the utility model is to provide a jigsaw puzzle punching and splitting device, which aims to collect the jigsaw puzzles by area after splitting the jigsaw puzzles without subsequent sorting.
[0005] According to a first aspect of the utility model, a puzzle punching and splitting device is provided, comprising a frame, a positioning template for placing a cardboard is provided on the frame, a plurality of hollows are provided on the positioning template, the hollows correspond to the puzzles on the cardboard, a pressing plate is provided above the positioning template, a top column corresponding to the hollows is provided at the bottom of the pressing plate, the pressing plate is raised and lowered under the drive of a first driving module; when the pressing plate descends, the top column pushes the puzzle on the cardboard down;
[0006] A collection box for receiving puzzle pieces is provided below the positioning template. There are multiple collection boxes corresponding to various areas of the cardboard respectively. The collection boxes are detachably connected to the frame.
[0007] In the above-mentioned puzzle punching and splitting device, two vertical plates are arranged on the frame at intervals in the horizontal direction, a support plate is provided on the top of the vertical plate, and the two support plates are used to place the positioning template. A horizontal plate is provided between the two vertical plates, and the horizontal plate is connected to the middle part of the vertical plate. A accommodating cavity is formed between the horizontal plate and the positioning template, and the collection box is located in the accommodating cavity.
[0008] In the above-mentioned puzzle punching and splitting device, the two vertical plates are arranged at intervals along the first direction, the direction perpendicular to and horizontal to the first direction is the second direction, at least one end of the accommodating cavity in the second direction is an open end, and the multiple collection boxes are arranged along the first direction.
[0009] In the above-mentioned jigsaw puzzle punching and splitting device, the collection box includes a bottom plate and a plurality of enclosures arranged along the edge of the bottom plate, and the plurality of enclosures form a rectangle.
[0010] In the above-mentioned jigsaw puzzle punching and splitting device, a handle is provided on the enclosure near the open end.
[0011] In the above-mentioned jigsaw puzzle punching and splitting device, the bottom plate is a mesh plate.
[0012] One of the above technical solutions of the utility model has at least one of the following advantages or beneficial effects:
[0013] The utility model uses a positioning template to place the cardboard, and the hollowing out on the positioning template and the splicing on the cardboard are Figure 1 Correspondingly, as the top column is pressed down, the puzzle pieces on the cardboard can be pushed down. Multiple collection boxes are set under the positioning template. The position of each collection box corresponds to each area on the cardboard. Therefore, when the puzzle is pushed down, it will enter the corresponding collection box. In this way, there is no need for subsequent sorting, which improves the efficiency of puzzle splitting. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0015] Figure 1 It is a structural schematic diagram of the first embodiment of the utility model;
[0016] Figure 2 It is a front view of the first embodiment of the utility model;
[0017] Figure 3 It is a structural schematic diagram of a collecting box of the first embodiment of the utility model.
[0018] Among them, the reference numerals of each figure are:
[0019] 1. Frame; 11. Vertical plate; 12. Support plate; 13. Horizontal plate; 14. Box body; 2. Positioning template; 21. Hollowing; 3. Pressing plate; 31. Top column; 4. First driving module; 5. Collection box; 51. Bottom plate; 52. Enclosure; 53. Handle. DETAILED DESCRIPTION
[0020] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions from beginning to end. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0021] The following disclosure provides many different embodiments or examples for implementing different solutions of the present invention.
[0022] Reference Figures 1 to 3 As shown, in one embodiment of the utility model, a puzzle punching and splitting device includes a frame 1, a positioning template 2 for placing a cardboard is provided on the frame 1, a plurality of hollows 21 are provided on the positioning template 2, and the hollows 21 correspond to the puzzles on the cardboard, a pressing plate 3 is provided above the positioning template 2, and a top column 31 corresponding to the hollows 21 is provided at the bottom of the pressing plate 3, and the pressing plate 3 is raised and lowered under the drive of the first driving module 4; when the pressing plate 3 descends, the top column 31 pushes the puzzle on the cardboard down;
[0023] A collection box 5 for receiving puzzle pieces is provided below the positioning template 2. There are multiple collection boxes 5 corresponding to various areas of the cardboard. The collection boxes 5 are detachably connected to the frame 1.
[0024] Use the positioning template 2 to place the cardboard, and the hollow 21 on the positioning template 2 is aligned with the mosaic on the cardboard. Figure 1 Correspondingly, as the top column 31 is pressed down, the puzzle pieces on the cardboard can be pushed down. A plurality of collecting boxes 5 are arranged below the positioning template 2. The position of each collecting box 5 corresponds to each area on the cardboard. Therefore, when the puzzle pieces are pushed down, they will enter the corresponding collecting boxes 5. The collecting boxes 5 can be removed one by one later. In this way, there is no need to sort them later, thereby improving the efficiency of disassembling the puzzle pieces.
[0025] In this embodiment, two vertical plates 11 are arranged on the frame 1 in a horizontal direction at intervals, and a support plate 12 is provided on the top of the vertical plate 11. The two support plates 12 are used to place the positioning template 2. Therefore, the positioning template 2 is detachable, and the positioning template 2 can be replaced according to the size and layout of the puzzle on the cardboard.
[0026] A horizontal plate 13 is provided between the two vertical plates 11, and the horizontal plate 13 is connected to the middle part of the vertical plates 11. A receiving cavity is formed between the horizontal plate 13 and the positioning template 2, and the collection box 5 is located in the receiving cavity. When the puzzle is disassembled, the collection box 5 can be pulled out of the receiving cavity.
[0027] Specifically, the two vertical plates 11 are arranged at intervals along the first direction, a direction perpendicular to the first direction and horizontal to the second direction is the second direction, at least one end of the accommodating cavity in the second direction is an open end, and the plurality of collecting boxes 5 are arranged along the first direction;
[0028] In order to facilitate the disassembly of the puzzle, when the cardboard is placed on the positioning template 2, its various areas are arranged in sequence along the first direction, so the collection box 5 is also arranged in the accommodating cavity along the first direction. At the same time, the collection box 5 can be pulled out one by one from the open end, which is convenient and quick.
[0029] In this embodiment, the collection box 5 includes a bottom plate 51 and a plurality of enclosures 52 arranged along the edge of the bottom plate 51. The plurality of enclosures 52 form a rectangle, so that the collection boxes 5 can be better arranged and fit together. There will not be too large gaps between the collection boxes 5 to prevent puzzle pieces from falling in.
[0030] At the same time, a handle 53 is provided on the enclosure 52 near the open end, so as to facilitate pulling out the collection box 5 from the open end.
[0031] In this embodiment, the bottom plate 51 is a mesh plate. When the puzzle pieces are flushed down, paper scraps are easily generated. The mesh holes of the mesh plate are not large enough to allow the puzzle pieces to pass through, but paper scraps can pass through. Therefore, after taking out the collection box 5, the paper scraps can be shaken off as much as possible, leaving only the puzzle pieces. During subsequent packaging, paper scraps can be prevented from entering the packaging bag.
[0032] In this embodiment, a box body 14 is provided on the frame 1, and one end of the box body 14 is open in the horizontal direction. The first driving module 4 includes a cylinder, and the cylinder is fixed on the top of the box body 14. The output end of the cylinder is detachably connected to the pressing plate 3. The cylinder is extended and retracted to drive the pressing plate 3 to rise and fall. The pressing plate 3 can be replaced. The top columns 31 on different pressing plates 3 are distributed differently, so that different positioning templates 2 can be adapted.
[0033] The vertical plate 11 is located in the box body 14 so that the box body 14 can form a protective cover. The worker can operate through the open position of the box body 14 to put in and take out the cardboard and move the collection box 5.
[0034] In this embodiment, an infrared grating may be provided at the open position of the box 14 to detect whether the worker's hand is located in the box 14, thereby improving safety.
[0035] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A jigsaw puzzle punching and splitting device, characterized in that: The machine comprises a frame, a positioning template for placing a cardboard is provided on the frame, a plurality of hollows are provided on the positioning template, the hollows correspond to the puzzles on the cardboard, a pressing plate is provided above the positioning template, a top column corresponding to the hollows is provided at the bottom of the pressing plate, the pressing plate is raised and lowered under the drive of a first driving module; when the pressing plate descends, the top column pushes the puzzles on the cardboard down; A collection box for receiving puzzle pieces is provided below the positioning template. There are multiple collection boxes corresponding to various areas of the cardboard respectively. The collection boxes are detachably connected to the frame.
2. The jigsaw puzzle punching and splitting device according to claim 1, characterized in that: Two vertical plates are arranged on the frame at intervals in the horizontal direction, and a support plate is provided on the top of the vertical plates. The two support plates are used to place the positioning template. A cross plate is provided between the two vertical plates, and the cross plate is connected to the middle part of the vertical plate. A accommodating cavity is formed between the cross plate and the positioning template, and the collection box is located in the accommodating cavity.
3. The jigsaw puzzle punching and splitting device according to claim 2, characterized in that: The two vertical plates are spaced apart along a first direction, a direction perpendicular to and horizontal to the first direction is a second direction, at least one end of the accommodating cavity in the second direction is an open end, and a plurality of collecting boxes are arranged along the first direction.
4. The jigsaw puzzle punching and splitting device according to claim 3, characterized in that: The collecting box comprises a bottom plate and a plurality of enclosures arranged along the edge of the bottom plate, wherein the plurality of enclosures form a rectangle.
5. The jigsaw puzzle punching and splitting device according to claim 4, characterized in that: A handle is provided on the enclosure near the open end.
6. The jigsaw puzzle punching and splitting device according to claim 4, characterized in that: The bottom plate is a mesh plate.
