Impurity removal device for plastic master batch raw materials

By designing a device for separating rods and tilting screening mesh plates in the production of plastic masterbatches, the problem of impurities mixed in caused by unscreening of raw materials is solved, efficient separation of raw materials is achieved, and the quality and production efficiency of masterbatches are improved.

CN222135575UActive Publication Date: 2024-12-10HEZHOU BAOXING NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202420893754.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-10
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The raw materials are not screened during the production process of existing plastic masterbatches, resulting in the mixing of impurities and dust, affecting the performance and quality of masterbatches, and increasing labor and time costs.

Method used

A plastic masterbatch raw material removal device is designed, using a material splitting rod and an inclined screening screen plate to disperse the raw materials through the material splitting rod and extend the drop time, and use a fan to remove dust, and pass through multiple material splitting ports and vibrations. Screening screens to achieve separation of impurities and raw materials.

Benefits of technology

It effectively improves the quality and pass rate of plastic masterbatches, reduces the labor intensity and time of manual screening, reduces labor costs, and ensures the economic benefits of production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a plastic master batch raw material impurity removing device which comprises an impurity removing box, a feeding port is formed in the top end of the impurity removing box, a plurality of material distributing rollers are fixedly arranged in the impurity removing box and located under the feeding port, a material distributing plate is fixedly arranged in the impurity removing box and located under the material distributing rollers, and the material distributing rollers are arranged in the impurity removing box. A screening net plate is movably arranged in the impurity removing box and located under the material distributing plate, a rotating shaft is installed on the inner wall of the impurity removing box, and the rotating shaft is movably connected with one end of the screening net plate. Through the arrangement of the material distributing roller, plastic master batch raw materials can be dispersed along with the material distributing roller when being fed from the feeding port and penetrate through the material distributing port to fall onto the screening net plate, and the falling time of the plastic master batch raw materials can be prolonged, so that dust in the plastic master batch raw materials is sucked away by the exhaust fan in the falling process of the material distributing roller; and meanwhile, the plastic master batch raw materials can be prevented from being completely stacked at the same place of the screening net plate through the arrangement of the multiple material distributing openings, and non-fine screening is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of impurity removal of plastic master batch raw materials, in particular to an impurity removal device for plastic master batch raw materials. Background Art

[0002] Plastic masterbatch is a kind of plastic processing aid, which is composed of excess chemical additives, carrier resins and dispersants. Masterbatch is an aggregate obtained by uniformly loading an excess amount of pigments (dyes) in the resin. Masterbatch refers to the granular material obtained by mixing and kneading various required additives, fillers and a small amount of carrier resin in the process of plastic processing and molding for the convenience of operation, and then through the process of metering, mixing, melting, extrusion, pelletizing and other processing by extruders and other equipment. It is called masterbatch.

[0003] At present, the raw materials for producing plastic masterbatch are directly put into the internal mixer without screening. The raw materials are mixed with impurities and dust, which leads to the performance of the produced plastic masterbatch being reduced, the quality failing to meet the requirements, and the qualified rate being low, which brings certain economic losses to the factory. At the same time, the raw materials are manually screened before production, which is labor-intensive, consumes more manpower and time, and increases labor costs.

[0004] Therefore, we propose a plastic masterbatch raw material impurity removal device. Utility Model Content

[0005] The main purpose of the utility model is to provide a plastic masterbatch raw material impurity removal device. Through the arrangement of the dividing rod, not only can the plastic masterbatch raw material be dispersed as it is put into the material inlet and pass through the dividing port to fall onto the screening mesh plate, but also the falling time of the plastic masterbatch raw material can be prolonged, so that the dust in the plastic masterbatch raw material can be sucked away by the exhaust fan during the falling process of the dividing rod. At the same time, the arrangement of multiple dividing ports can also prevent all the plastic masterbatch raw materials from accumulating in the same place of the screening mesh plate, avoiding inaccurate screening, and the inclined screening mesh plate can allow the impurities inside the plastic masterbatch raw material to pass through the screening mesh plate and fall into the feeding cavity, so that the impurities are separated from the plastic masterbatch raw material, which can effectively solve the problems in the background technology.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A plastic masterbatch raw material impurity removal device comprises an impurity removal box, a feed inlet is arranged at the top of the impurity removal box, a material separation rod is fixedly arranged inside the impurity removal box just below the feed inlet, the material separation rod is arranged at multiple locations, and a material separation plate is fixedly arranged inside the impurity removal box just below the material separation rod;

[0008] A screening mesh plate is movably provided inside the impurity removal box just below the material dividing plate, a rotating shaft is installed on the inner wall of the impurity removal box, the rotating shaft is movably connected to one end of the screening mesh plate, and the screening mesh plate is arranged to tilt downward.

[0009] Furthermore, the lower part of the other end of the screening mesh is fixedly connected to the top of the spring and the top of the movable baffle, the spring is fixedly installed inside one side of the impurity removal box, the movable baffle is movably installed on the inner side of the impurity removal box, and a discharge port is opened on one side of the impurity removal box.

[0010] Furthermore, one end of the dividing rod is fixedly connected to an inner wall of one side of the impurity removal box, and the other end of the dividing rod is fixedly connected to one side of a filter plate, and the filter plate is fixedly installed on an upper portion of an inner side of the impurity removal box.

[0011] Furthermore, a material distribution opening is opened inside the material distribution plate, and the material distribution opening is provided in multiple locations. A drainage cone head is provided at the top end of the material distribution plate, and the drainage cone head is provided in multiple locations.

[0012] Furthermore, an exhaust fan is fixedly installed on an upper portion of one side of the impurity removal box, and an exhaust end of the exhaust fan passes through one side of the impurity removal box and is arranged inside the filter plate.

[0013] Furthermore, a vibrator is fixedly installed at the lower part of one side of the impurity removal box, and an output end of the vibrator passes through one side of the impurity removal box and is fixedly connected to one side of the screening screen.

[0014] Furthermore, a material discharge cavity is provided inside the impurity removal box directly below the screening mesh plate, an impurity outlet is provided at the bottom end of the impurity removal box, and a support leg is fixedly connected to the bottom end of the impurity removal box, and the support leg is provided at four locations.

[0015] Compared with the prior art, the utility model has the following beneficial effects: through the setting of the dividing rod, not only can the plastic masterbatch raw materials be dispersed as they are put into the feeding port and fall onto the screening mesh through the dividing port, but also the falling time of the plastic masterbatch raw materials can be prolonged, so that the dust in the plastic masterbatch raw materials can be sucked away by the exhaust fan during the falling process of the dividing rod. At the same time, the setting of multiple dividing ports can also prevent all the plastic masterbatch raw materials from accumulating in the same place of the screening mesh, avoiding inaccurate screening, and the impurities inside the plastic masterbatch raw materials can pass through the screening mesh and fall into the feeding cavity through the inclined screening mesh, so that the impurities are separated from the plastic masterbatch raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a front view of a plastic masterbatch raw material impurity removal device of the utility model.

[0017] Figure 2 The utility model is a side view of a plastic masterbatch raw material impurity removal device.

[0018] Figure 3 The utility model is a plastic masterbatch raw material impurity removal device Figure 2 Enlarged structural diagram at A in the middle.

[0019] In the figure: 1. impurity removal box; 2. feed inlet; 3. dividing rod; 4. drainage cone; 5. dividing plate; 6. screening screen; 7. vibrator; 8. spring; 9. movable baffle; 10. support leg; 11. impurity outlet; 12. dividing port; 13. rotating shaft; 14. feeding chamber; 15. discharge port; 16. filter screen; 17. exhaust fan. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] like Figure 1 , Figure 2 , Figure 3 As shown, a plastic masterbatch raw material impurity removal device comprises an impurity removal box 1, a feed port 2 is provided at the top of the impurity removal box 1, a material separation roller 3 is fixedly provided inside the impurity removal box 1 just below the feed port 2, the material separation roller 3 is provided at multiple locations, and a material separation plate 5 is fixedly provided inside the impurity removal box 1 just below the material separation roller 3;

[0022] The interior of the impurity removal box 1 is located directly below the material distribution plate 5 and is movably provided with a screening mesh plate 6. A rotating shaft 13 is installed on the inner wall of the impurity removal box 1. The rotating shaft 13 is movably connected to one end of the screening mesh plate 6. The screening mesh plate 6 is tilted downward, and the mesh of the screening mesh plate 6 is smaller than the diameter of the plastic masterbatch raw material.

[0023] The lower part of the other end of the screening mesh plate 6 is fixedly connected to the top of the spring 8 and the top of the movable baffle 9, and the spring 8 can protect the screening mesh plate 6 when it vibrates. The spring 8 is fixedly installed inside one side of the impurity removal box 1, and the movable baffle 9 is movably installed on the inner side of the impurity removal box 1. When the screening mesh plate 6 vibrates, it can drive the movable baffle 9 to move up and down. A discharge port 15 is provided on one side of the impurity removal box 1; one end of the dividing rod 3 is fixedly connected to the inner wall of one side of the impurity removal box 1, and the other end of the dividing rod 3 is fixedly connected to one side of the filter plate 16, and the filter plate 16 is fixedly installed on the upper part of the inner side of the impurity removal box 1. The filter plate 16 allows dust and the like to pass through but cannot allow plastic masterbatch raw materials to pass through;

[0024] The material distribution plate 5 is provided with a distribution opening 12, and the distribution opening 12 is provided at multiple locations. The top of the material distribution plate 5 is provided with a drainage cone head 4, and the drainage cone head 4 is provided at multiple locations. An exhaust fan 17 is fixedly installed on the upper part of one side of the impurity removal box 1, and the exhaust end of the exhaust fan 17 passes through one side of the impurity removal box 1 and is provided inside the filter plate 16;

[0025] A vibrator 7 is fixedly installed on the lower part of one side of the impurity removal box 1, and the output end of the vibrator 7 passes through one side of the impurity removal box 1 and is fixedly connected to one side of the screening mesh plate 6. The vibration mode of the vibrator 7 is up and down vibration, which can drive the screening mesh plate 6 to vibrate up and down; the interior of the impurity removal box 1 is provided with a feed cavity 14 directly below the screening mesh plate 6, and the bottom end of the impurity removal box 1 is provided with an impurity outlet 11, and the bottom end of the impurity removal box 1 is fixedly connected with a support leg 10, and the support leg 10 is provided at four locations.

[0026] It should be noted that the utility model is a device for removing impurities from plastic masterbatch raw materials. First, the plastic masterbatch raw materials are put into the impurity removal box 1 through the feed port 2. The plastic masterbatch raw materials encounter multiple dividing rods 3 during the falling process, which will cause the final falling destination to be random and dispersed. During the falling process of the dividing rods 3, the exhaust fan 17 can be turned on by an external power supply. The exhaust fan 17 will remove the dust mixed in the plastic masterbatch raw materials. After the plastic masterbatch raw materials pass through the dividing rods 3, they will pass through different dividing ports 12 through different falling destinations, and finally fall into the top of the screening mesh plate 6 in a relatively dispersed manner. Subsequently, the vibrator 7 is started by an external power supply. The vibrator 7 drives the screening mesh plate 6 to vibrate, and then the impurities in the plastic masterbatch raw materials will be shaken into the discharge cavity 14 and discharged from the impurity outlet 11, while the plastic masterbatch raw materials will be discharged from the discharge port 15 along the downward inclination of the screening mesh plate 6.

[0027] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A plastic masterbatch raw material impurity removal device, comprising an impurity removal box (1), characterized in that: The top of the impurity removal box (1) is provided with a feed port (2), and a material distribution roller (3) is fixedly provided inside the impurity removal box (1) directly below the feed port (2). The material distribution roller (3) is provided at multiple locations, and a material distribution plate (5) is fixedly provided inside the impurity removal box (1) directly below the material distribution roller (3); A screening mesh plate (6) is movably provided inside the impurity removal box (1) and is located directly below the material distribution plate (5). A rotating shaft (13) is installed on the inner wall of the impurity removal box (1). The rotating shaft (13) is movably connected to one end of the screening mesh plate (6). The screening mesh plate (6) is arranged to be tilted downward.

2. A plastic masterbatch raw material impurity removal device according to claim 1, characterized in that: The lower part of the other end of the screening screen (6) is fixedly connected to the top of the spring (8) and the top of the movable baffle (9); the spring (8) is fixedly installed inside one side of the impurity removal box (1); the movable baffle (9) is movably installed inside one side of the impurity removal box (1); and a discharge port (15) is provided on one side of the impurity removal box (1).

3. A plastic masterbatch raw material impurity removal device according to claim 1, characterized in that: One end of the material distribution rod (3) is fixedly connected to an inner wall of one side of the impurity removal box (1), and the other end of the material distribution rod (3) is fixedly connected to one side of a filter plate (16), and the filter plate (16) is fixedly installed on an upper part of an inner side of the impurity removal box (1).

4. A plastic masterbatch raw material impurity removal device according to claim 1, characterized in that: The dividing plate (5) is provided with a dividing opening (12) inside, and the dividing opening (12) is provided at multiple locations. The top end of the dividing plate (5) is provided with a drainage cone head (4), and the drainage cone head (4) is provided at multiple locations.

5. The plastic masterbatch raw material impurity removal device according to claim 1, characterized in that: An exhaust fan (17) is fixedly mounted on an upper portion of one side of the impurity removal box (1), and an exhaust end of the exhaust fan (17) passes through one side of the impurity removal box (1) and is arranged inside the filter plate (16).

6. A plastic masterbatch raw material impurity removal device according to claim 1, characterized in that: A vibrator (7) is fixedly mounted on the lower part of one side of the impurity removal box (1), and an output end of the vibrator (7) passes through one side of the impurity removal box (1) and is fixedly connected to one side of the screening screen (6).

7. The plastic masterbatch raw material impurity removal device according to claim 1, characterized in that: The interior of the impurity removal box (1) is provided with a material discharge cavity (14) located directly below the screening mesh plate (6), the bottom end of the impurity removal box (1) is provided with an impurity outlet (11), and the bottom end of the impurity removal box (1) is fixedly connected with a support leg (10), and the support leg (10) is provided at four locations.