Mould pressing foaming device
By simplifying the structure and operation of the molding foaming device, multiple pieces of mold clamping are realized at one time, solving the problem of low efficiency of existing equipment, and improving production efficiency and molding quality.
Patent Information
- Application Number
- CN202420756800.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The existing molding and foaming equipment has complex structure, cumbersome operation and low efficiency. Only one product can be produced at a time, resulting in low production efficiency.
A molding foaming device including upper mold, middle mold and lower mold arranged in sequence from top to bottom is designed. Through structural improvements such as columns, upper beams, guide grooves, etc., the installation and sliding connection of the mold are simplified, and the upper and lower molds are realized. The convenient sliding and mold clamping increase the production capacity of the mold cavity.
It achieves simple structure and easy operation. At least two products can be produced in one mold clamp, which significantly improves production efficiency, reduces nitrogen use and cost, and ensures molding quality.
Smart Images

Figure CN222135715U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mold compression foaming, in particular to a mold compression foaming device. Background Art
[0002] Compression foaming is a commonly used foaming process, which involves placing unfoamed material into a mold, injecting a foaming agent while applying pressure, causing it to expand into the desired shape within the mold, and then heating and curing it.
[0003] Although compression foaming is a relatively mature process, there are still some problems. For example, most foaming equipment has a complex structure, which is not only complicated and cumbersome to operate, but also can only produce one product at a time, which is inefficient. Utility Model Content
[0004] In view of the above-mentioned deficiencies in the prior art, the utility model provides a compression molding foaming device; the compression molding foaming device is specially designed to solve the current low foaming efficiency. This solution is not only simple in structure and easy to operate, but also can produce at least two products in one mold closing, thereby greatly improving production efficiency.
[0005] In order to solve the above technical problems, the utility model provides a compression molding foaming device, including a machine base, on which an upper mold, a middle mold, a lower mold and an oil cylinder connected to the lower mold are arranged in sequence from top to bottom; an upper mold upper mold cavity is arranged at the bottom of the upper mold, and the upper mold upper mold cavity is connected to an upper air inlet and pressurization port; a middle mold lower mold cavity is arranged on the upper surface of the middle mold, and a middle mold upper mold cavity is arranged at the bottom of the middle mold; a lower mold lower mold cavity is arranged on the upper surface of the lower mold, and the lower mold lower mold cavity is connected to a lower air inlet and pressurization port.
[0006] In a further improvement of the utility model, the machine base is connected to a column, the column is connected to an upper crossbeam, and the bottom of the upper crossbeam is connected to the top of the upper mold.
[0007] Through the above design, this solution can make the installation of the upper mold more convenient.
[0008] In a further improvement of the utility model, the middle mold and the lower mold are respectively slidably connected to the columns.
[0009] Through the above design, this solution can make it easier for the middle mold and the lower mold to slide up and down.
[0010] In a further improvement of the utility model, a guide groove is arranged on the machine base, and the guide groove is slidably connected to the middle mold.
[0011] Through the above design, this solution can more easily limit the sliding range of the mold.
[0012] In a further improvement of the utility model, at least one middle mold is provided.
[0013] Through the above design, this solution can more conveniently manufacture more products at the same time.
[0014] In a further improvement of the utility model, a mold seat is arranged at the bottom of the lower mold, and the mold seat is connected to the oil cylinder.
[0015] Through the above design, this solution can make it easier to connect the lower mold and the cylinder.
[0016] In a further improvement of the utility model, the upper mold cavity of the upper mold and the lower mold cavity of the middle mold are combined to form an upper mold body, and the upper mold cavity of the middle mold and the lower mold cavity of the lower mold are combined to form a lower mold body.
[0017] Through the above design, this solution can more easily produce products simultaneously from top to bottom.
[0018] Compared with the prior art, the utility model has the following beneficial effects:
[0019] The utility model is specially designed to solve the problem of low foaming efficiency at present. The solution is not only simple in structure and easy to operate, but also can produce at least two products in one mold closing, thus greatly improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the background technology or the technical solution of the utility model, the following is a brief introduction to the drawings used in conjunction with the prior art or specific implementation methods; obviously, the structures, proportions, sizes, etc. illustrated in the drawings of the specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the restrictive conditions for the implementation of the utility model, so they have no technical substantive significance. Any structural modification, change in proportional relationship or adjustment of size, without affecting the effects and purposes that can be achieved by the utility model, should still fall within the scope of the technical content disclosed by the utility model.
[0021] Figure 1 It is a structural schematic diagram of a specific implementation method of the utility model.
[0022] Figure 2 It is a front structural schematic diagram of a specific implementation method of the utility model.
[0023] As shown in the figure: 1. Machine base; 2. Upper mold; 201. Upper mold cavity; 3. Middle mold; 301. Lower mold cavity; 302. Upper mold cavity; 4. Lower mold; 401. Lower mold cavity; 5. Oil cylinder; 6. Upper air inlet and pressure port; 7. Lower air inlet and pressure port; 8. Column; 9. Upper beam; 10. Guide groove; 11. Mold base; 12. Material. DETAILED DESCRIPTION
[0024] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making any creative work should fall within the scope of protection of the present invention.
[0025] At the same time, the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like cited in this specification indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention. Changes or adjustments in their relative relationships should also be regarded as the scope of the implementation of the present invention without substantially changing the technical content.
[0026] At the same time, in the description of this specification, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood by specific circumstances.
[0027] Although compression foaming is a relatively mature process, there are still some problems. For example, most foaming equipment has a complex structure, which is not only complicated and cumbersome to operate, but also can only produce one product at a time, which is inefficient.
[0028] Therefore, the design concept of the present application is to redesign the foaming structure so that it is not only simple in structure and easy to operate, but also can produce multiple products at the same time, thereby improving the foaming efficiency.
[0029] like Figure 1-2As shown, the present application provides a compression molding foaming device, including a machine base 1, on which an upper mold 2, a middle mold 3, a lower mold 4 and an oil cylinder 5 connected to the lower mold 4 are arranged in sequence from top to bottom; an upper mold upper mold cavity 201 is arranged at the bottom of the upper mold 2, and the upper mold upper mold cavity 201 is connected to an upper air inlet and pressurization port 6; a middle mold lower mold cavity 301 is arranged on the upper surface of the middle mold 3, and a middle mold upper mold cavity 302 is arranged at the bottom of the middle mold 3; a lower mold lower mold cavity 404 is arranged on the upper surface of the lower mold 4, and the lower mold lower mold cavity 401 is connected to a lower air inlet and pressurization port 7.
[0030] Among them, the machine base 1 is connected to the column 8, the column 8 is connected to the upper beam 9, the bottom of the upper beam 9 is connected to the top of the upper mold 2; the machine base 1 is threadedly connected to the column 8, the column 8 is threadedly connected to the upper beam 9, and the upper beam 9 is threadedly connected to the upper mold 2.
[0031] The middle mold 3 and the lower mold 4 are slidably connected to the pillars 8 respectively; the pillars 8 serve as a guide for the middle mold 3 and the lower mold 4, and the middle mold 3 and the lower mold 4 can slide freely up and down on the pillars.
[0032] The base 1 is provided with a guide groove 10, which is slidably connected to the middle mold 3. The design of the guide groove 10 restricts the middle mold 3 from sliding downward, which is more conducive to making room for feeding.
[0033] Among them, at least one middle mold 3 is set; if one middle mold 3 is set, the device can produce two products at the same time, and if two are set, the device can produce three products at the same time, and so on. When multiple middle molds 3 are set, corresponding guide grooves 10 should also be set, that is, one middle mold 3 corresponds to one vertical guide groove 10, and the height of each guide groove 10 is different (the top height of each guide groove 10 is the same, and the bottom height is different), that is, each middle mold 3 is limited to a different height, so that the feeding space can be made; note that the corresponding air inlet pressure port should also be set.
[0034] A mold base 11 is provided at the bottom of the lower mold 4 , and the mold base 11 is connected to the oil cylinder 5 ; when the oil cylinder 5 is extended and retracted, the mold base 11 brings the lower mold 4 up and down.
[0035] The upper mold cavity 201 of the upper mold and the lower mold cavity 301 of the middle mold are combined to form an upper mold body, and the upper mold cavity 302 of the middle mold and the lower mold cavity 401 of the lower mold are combined to form a lower mold body; the lower mold cavity 301 of the middle mold and the lower mold cavity 401 are respectively placed with materials.
[0036] The usage steps of the present application are as follows: the material 12 is placed in the middle mold lower mold cavity 301 and the lower mold lower mold cavity 401 respectively, the oil cylinder 5 is started, the oil cylinder 5 extends upward, and the lower mold 4 moves upward accordingly until it is molded with the middle mold 3. After the mold is molded, the oil cylinder continues to move upward. At this time, the lower mold 4 and the middle mold 3 move upward accordingly until the middle mold 3 is molded with the upper mold 2. After the upper, middle and lower molds are molded, the upper air inlet pressure port 6 and the lower air inlet pressure port 7 are pressurized. The thrust generated by the oil cylinder 5 is sufficient to balance and is greater than the force generated by the internal pressure of the mold cavity. After the process time is up, the air is exhausted instantly, and then the oil cylinder 5 is depressurized and returns, and finally the foamed material is taken out.
[0037] The advantages of this application are simple operation, high efficiency, short foaming time, multiple products can be produced by one mold closing, high utilization rate of pressure cavity space, saving nitrogen, low cost, and high molding quality due to cavity foaming.
[0038] Although the present invention has been described in detail with reference to the accompanying drawings and in combination with preferred embodiments, the present invention is not limited thereto. Without departing from the spirit and essence of the present invention, ordinary technicians in the field can make various equivalent modifications or substitutions to the embodiments of the present invention, and these modifications or substitutions should all be within the scope of the present invention. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present invention, which should all be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A compression foaming device, characterized in that: It includes a machine base, on which an upper mold, a middle mold, a lower mold and an oil cylinder connected to the lower mold are arranged in sequence from top to bottom; an upper mold upper mold cavity is arranged at the bottom of the upper mold, and the upper mold upper mold cavity is connected to an upper air inlet and pressurization port; a middle mold lower mold cavity is arranged on the upper surface of the middle mold, and a middle mold upper mold cavity is arranged at the bottom of the middle mold; a lower mold lower mold cavity is arranged on the upper surface of the lower mold, and the lower mold lower mold cavity is connected to a lower air inlet and pressurization port.
2. The compression foaming device according to claim 1, characterized in that: The machine base is connected with a column, the column is connected with an upper crossbeam, and the bottom of the upper crossbeam is connected with the top of the upper mold.
3. The compression foaming device according to claim 1, characterized in that: The middle mold and the lower mold are slidably connected to the columns respectively.
4. The compression foaming device according to claim 1, characterized in that: The machine base is provided with a guide groove, and the guide groove is slidably connected with the middle mold.
5. The compression foaming device according to claim 1, characterized in that: At least one middle mold is provided.
6. The compression foaming device according to claim 1, characterized in that: A mold seat is arranged at the bottom of the lower mold, and the mold seat is connected with the oil cylinder.
7. The compression foaming device according to claim 1, characterized in that: The upper mold cavity of the upper mold and the lower mold cavity of the middle mold are combined to form an upper mold body, and the upper mold cavity of the middle mold and the lower mold cavity of the lower mold are combined to form a lower mold body.
