BOPP (biaxially-oriented polypropylene) film raw material hot melting machine

By introducing hot melt, storage and weighing devices into the BOPP film raw material hot melt machine, the problems of frequent loading of operators and lack of automatic control in the prior art are solved, more efficient material management is achieved, and labor intensity is reduced and waste, improve production efficiency.

CN222135883UActive Publication Date: 2024-12-10SHANDONG ZHONGSU NEW MATERIAL CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202420684100.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-05
Publication Date
2024-12-10
Estimated Expiration
2034-04-05

AI Technical Summary

Technical Problem

The existing hot melt extruder for BOPP film processing and production requires operators to continuously load the material, and lack the ability to independently control the loading volume, which increases the labor intensity and material waste of operators.

Method used

A BOPP film raw material hot melt machine including a hot melt device, a material storage device and a weighing device is designed. The polypropylene particles are heated and melted through the hot melt device and stored by the material storage device. The single-time discharge amount is controlled by a weighing device. , reduce the labor intensity of operators to load and improve the accuracy of loading.

Benefits of technology

It effectively reduces the labor intensity of operators during loading, improves the cutting accuracy, reduces material waste in production, and improves the practicality of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222135883U_ABST
    Figure CN222135883U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of hot melting extruders, in particular to a BOPP (biaxially-oriented polypropylene) film raw material hot melting machine which is characterized in that polypropylene particles are extruded after being heated and melted through a hot melting device, materials are stored through a material storage device, the labor intensity of operators in the feeding process is reduced, the single-time blanking amount is controlled through a weighing device, and the production efficiency is improved. The blanking precision of the device is improved, the material waste phenomenon in the production process is reduced, and the practicability of the device is improved; comprising a hot melting device, a material storage device and a weighing device, the material storage device is installed on the hot melting device, and the weighing device is installed on the material storage device.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of hot-melt extruders, in particular to a BOPP film raw material hot-melt machine. Background Art

[0002] Biaxially oriented polypropylene film is generally a multi-layer co-extruded film, which is made by co-extruding polypropylene particles into a sheet and then stretching it in the longitudinal and transverse directions. Due to the oriented stretching molecules, this film has good physical stability, mechanical strength, and air tightness, high transparency and gloss, and is tough and wear-resistant. It is a widely used printing film.

[0003] The Chinese utility model patent with application number CN202120492172.0 in the prior art involves a hot melt extruder for processing and producing ultra-thin high-barrier BOPA film, including a hot melt tank, an extrusion tank, a control cabinet, control buttons, and a conveyor belt light, which can maintain a constant temperature in the tank and reduce product defects caused by uneven temperature.

[0004] However, in actual use, the above device requires the operator to continuously perform feeding operations, and the above device does not have the ability to autonomously control the feeding amount, which increases the labor intensity of the operator. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a new BOPP film raw material hot melt machine which heats and melts polypropylene particles through a hot melt device and then extrudes them, stores the materials through a storage device, reduces the labor intensity of operators in the loading process, controls the single feeding amount through a weighing device, improves the feeding accuracy of the device, reduces material waste in the production process, and improves the practicality of the device.

[0006] The utility model discloses a BOPP film raw material hot-melt machine, comprising a hot-melt device, a material storage device and a weighing device, wherein the material storage device is installed on the hot-melt device, and the weighing device is installed on the material storage device; polypropylene particles are heated and melted by the hot-melt device and then extruded, and the materials are stored by the material storage device, so that the labor intensity of operators in the material loading process is reduced, and the single material unloading amount is controlled by the weighing device, so that the unloading accuracy of the device is improved, the material waste phenomenon in the production process is reduced, and the practicability of the device is improved.

[0007] Preferably, the hot melt device includes a base, an extrusion barrel, a reduction motor, an auger and an annular heater. The extrusion barrel is installed on the upper end surface of the base through multiple groups of legs. The reduction motor is installed on the side of the extrusion barrel. The output end of the reduction motor passes through the side of the extrusion barrel to enter the interior of the extrusion barrel. An auger is installed inside the extrusion barrel through a bracket. One end of the reduction motor is connected to the auger, and the annular heater is mounted on the extrusion barrel. By turning on the annular heater, heat is transmitted to the extrusion barrel to heat the inside of the extrusion barrel. By turning on the reduction motor, power is transmitted to the auger to drive the auger to rotate, and the heated and softened polypropylene material is extruded toward the output end of the extrusion barrel. The height of the extrusion barrel is raised by the base and multiple groups of legs, which is convenient for receiving the extruded material and improves the practicability of the device.

[0008] Preferably, it also includes an extrusion head and a heating plate. The output end of the extrusion barrel is connected to the extrusion head, the discharge end of the extrusion head is tilted downward to the lower side of the extrusion barrel, and a heating plate is installed at the lower part of the outer side surface of the extrusion head. The downward tilt of the extrusion head itself facilitates the extrusion of the softened material and reduces the residual material in the extrusion barrel. The heating plate provides heat to the lower part of the extrusion head to maintain the temperature of the softened material, maintain the fluidity of the softened material, facilitate the extrusion of the material, and improve the practicability of the device.

[0009] Preferably, the storage device includes a storage barrel, an air valve, a steel rod, a feeding steel pipe and a fixing clip. The lower part of the storage barrel is installed on the upper side of the extrusion barrel through multiple groups of steel rods. An exhaust port is arranged on the upper end surface of the storage barrel, and an air valve is installed on the exhaust port. A feed port is arranged on the upper end surface of the storage barrel, and the feed port is connected with a feeding steel pipe. The feeding end of the feeding steel pipe extends downward to the lower side of the storage barrel, and the middle part of the feeding steel pipe is fixed to the side surface of the storage barrel by multiple groups of fixing clips. The feeding steel pipe is used to cooperate with a wind feeding machine to feed materials into the storage barrel, and the opening and closing of the exhaust port of the storage barrel is controlled by the air valve to seal the inside of the storage barrel to reduce the moisture phenomenon of the material. The main body of the feeding steel pipe is fixed by multiple groups of fixing clips to reduce the damage to the connection of the feeding steel pipe caused by the vibration of the feeding steel pipe itself during the feeding process, thereby improving the practicability of the device.

[0010] Preferably, the weighing device includes a first solenoid valve, a support seat, a tension sensor, a weighing bucket and a wire rope. The first solenoid valve is installed on the output end of the storage barrel, and multiple groups of tension sensors are installed on the lower end surface of the storage barrel through multiple groups of support seats. The weighing bucket is located on the lower side of the storage barrel, and the lower end surfaces of the multiple groups of tension sensors are connected to the upper end surface of the weighing bucket through wire ropes; during the unloading process, the first solenoid valve is opened to release the material in the storage barrel into the weighing bucket, and the material in the weighing bucket is weighed by multiple groups of tension sensors. When the material in the weighing bucket reaches a preset mass, the first solenoid valve is closed to complete the quantitative weighing of the material.

[0011] Preferably, it also includes a second solenoid valve and a feed hopper. The second solenoid valve is installed on the discharge end of the weighing hopper, and the feed hopper is installed on the upper end surface of the extrusion barrel, and the feed hopper is located on the lower side of the weighing hopper. Opening the second solenoid valve releases the material in the weighing hopper into the feed hopper to complete the addition of the material.

[0012] Preferably, it also includes an observation window and a vibration motor. The observation window is installed on the side of the storage barrel, and the vibration motor is installed at the lower part of the side of the storage barrel; the observation window is convenient for the operator to observe the remaining amount of material in the storage barrel, and the vibration motor transmits power to the storage barrel to drive the storage barrel to vibrate, thereby accelerating the output rate of the material in the storage barrel, while reducing the material blockage, thereby improving the practicality of the device.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the polypropylene particles are heated and melted by a hot melt device and then extruded, the materials are stored by a storage device, the labor intensity of operators in the loading process is reduced, the single feeding amount is controlled by a weighing device, the feeding accuracy of the device is improved, the material waste in the production process is reduced, and the practicability of the device is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a first axonometric structural schematic diagram of the utility model;

[0015] Figure 2 It is a second axonometric structural schematic diagram of the utility model;

[0016] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model;

[0017] Figure 4 It is a partial enlarged structural schematic diagram of the utility model;

[0018] Figure 5 It is a third axonometric structural schematic diagram of the utility model;

[0019] Markings in the attached figure: 1. Base; 2. Extrusion barrel; 3. Reducer motor; 4. Auger; 5. Ring heater; 6. Extrusion head; 7. Heating plate; 8. Storage barrel; 9. Air valve; 10. Steel rod; 11. Feeding steel pipe; 12. Fixing clip; 13. First solenoid valve; 14. Support seat; 15. Tension sensor; 16. Weighing bucket; 17. Steel wire rope; 18. Second solenoid valve; 19. Feed hopper; 20. Observation window; 21. Vibration motor. DETAILED DESCRIPTION

[0020] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0021] Example 1

[0022] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The storage device shown is installed on the hot melt device;

[0023] First, open the first solenoid valve 13 to release the material in the storage barrel 8 into the weighing bucket 16, open the second solenoid valve 18 to release the material in the weighing bucket 16 into the feed hopper 19, then turn on the reduction motor 3 to transmit power to the auger 4 to drive the auger 4 to rotate and transport the material to the right, and at the same time turn on the annular heater 5 to transmit heat to the material to soften the material, and then the material is extruded from the output end of the extruder head 6;

[0024] The hot melt device includes a base 1, an extrusion barrel 2, a reduction motor 3, an auger 4 and an annular heater 5. The extrusion barrel 2 is installed on the upper end surface of the base 1 through a plurality of legs. The reduction motor 3 is installed on the side of the extrusion barrel 2. The output end of the reduction motor 3 passes through the side of the extrusion barrel 2 and enters the inside of the extrusion barrel 2. The auger 4 is installed inside the extrusion barrel 2 through a bracket. One end of the reduction motor 3 is connected to the auger 4. The annular heater 5 is sleeved on the extrusion barrel 2.

[0025] It also includes an extrusion head 6 and a heating plate 7. The output end of the extrusion barrel 2 is connected to the extrusion head 6. The discharge end of the extrusion head 6 is tilted downward to the lower side of the extrusion barrel 2. The heating plate 7 is installed at the lower part of the outer side surface of the extrusion head 6.

[0026] The material storage device includes a material storage barrel 8, an air valve 9, a steel rod 10, a feeding steel pipe 11 and a fixing clip 12. The lower part of the material storage barrel 8 is installed on the upper side of the extrusion barrel 2 through multiple groups of steel rods 10. An exhaust port is provided on the upper end surface of the material storage barrel 8, and an air valve 9 is installed on the exhaust port. A feed port is provided on the upper end surface of the material storage barrel 8, and a feeding steel pipe 11 is connected to the feed port. The feeding end of the feeding steel pipe 11 extends downward to the lower side of the material storage barrel 8, and the middle part of the feeding steel pipe 11 is fixed to the side of the material storage barrel 8 through multiple groups of fixing clips 12.

[0027] The polypropylene particles are heated and melted by a hot melt device and then extruded, and the materials are stored by a storage device, thereby reducing the labor intensity of operators during the loading process.

[0028] Example 2

[0029] The improvement is based on the first embodiment, and includes a weighing device, which is installed on the discharging device;

[0030] The single feeding amount is controlled by the weighing device, which improves the feeding accuracy of the device, reduces the material waste in the production process, and improves the practicality of the device;

[0031] During the unloading process, the first solenoid valve 13 is opened to release the material in the storage barrel 8 into the weighing bucket 16, and the material in the weighing bucket 16 is weighed by multiple sets of tension sensors 15. When the material in the weighing bucket 16 reaches a preset mass, the first solenoid valve 13 is closed to complete the quantitative weighing of the material;

[0032] The weighing device includes a first solenoid valve 13, a support seat 14, a tension sensor 15, a weighing bucket 16 and a wire rope 17. The first solenoid valve 13 is installed on the output end of the storage barrel 8. Multiple groups of tension sensors 15 are installed on the lower end surface of the storage barrel 8 through multiple groups of support seats 14. The weighing bucket 16 is located on the lower side of the storage barrel 8. The lower end surfaces of the multiple groups of tension sensors 15 are connected to the upper end surface of the weighing bucket 16 through the wire rope 17.

[0033] like Figures 1 to 5 As shown, the utility model is a BOPP film raw material hot melt machine, which, when working, first opens the first solenoid valve 13 to release the material in the storage barrel 8 into the weighing bucket 16, and weighs the material in the weighing bucket 16 through multiple sets of tension sensors 15. When the material in the weighing bucket 16 reaches a preset mass, the first solenoid valve 13 is closed, and the second solenoid valve 18 is opened to release the material in the weighing bucket 16 into the feed hopper 19, and then the reduction motor 3 is turned on to transmit power to the auger 4 to drive the auger 4 to rotate and transport the material to the right, and at the same time, the annular heater 5 is turned on to transmit heat to the material to soften the material, and then the material is extruded from the output end of the extruder head 6.

[0034] The air valve 9, reduction motor 3, heating plate 7, annular heater 5, tension sensor 15, first solenoid valve 13, second solenoid valve 18 and vibration motor 21 of a BOPP film raw material hot melt machine of the utility model are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for creative labor by technicians in this field.

[0035] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A BOPP film raw material hot melt machine; characterized in that, The invention comprises a hot melt device, a material storage device and a weighing device, wherein the material storage device is mounted on the hot melt device and the weighing device is mounted on the material storage device; the weighing device comprises a first electromagnetic valve (13), a support seat (14), a tension sensor (15), a weighing bucket (16) and a steel wire rope (17); the first electromagnetic valve (13) is mounted on the output end of the material storage barrel (8); a plurality of groups of tension sensors (15) are mounted on the lower end surface of the material storage barrel (8) via a plurality of groups of support seats (14); the weighing bucket (16) is located on the lower side of the material storage barrel (8); and the lower end surfaces of the plurality of groups of tension sensors (15) are connected to the upper end surface of the weighing bucket (16) via the steel wire rope (17).

2. A BOPP film raw material hot melt machine as claimed in claim 1, characterized in that: The hot melt device comprises a base (1), an extrusion barrel (2), a reduction motor (3), an auger (4) and an annular heater (5); the extrusion barrel (2) is mounted on the upper end surface of the base (1) via a plurality of groups of legs; the reduction motor (3) is mounted on the side of the extrusion barrel (2); the output end of the reduction motor (3) passes through the side of the extrusion barrel (2) and enters the interior of the extrusion barrel (2); an auger (4) is mounted inside the extrusion barrel (2) via a bracket; one end of the reduction motor (3) is connected to the auger (4); and the annular heater (5) is sleeved on the extrusion barrel (2).

3. A BOPP film raw material hot melt machine as claimed in claim 2, characterized in that: It also comprises an extrusion head (6) and a heating plate (7); the output end of the extrusion barrel (2) is connected to the extrusion head (6); the discharge end of the extrusion head (6) is inclined downward to the lower side of the extrusion barrel (2); and the heating plate (7) is installed at the lower part of the outer side surface of the extrusion head (6).

4. A BOPP film raw material hot melt machine as claimed in claim 2, characterized in that: The material storage device comprises a material storage barrel (8), an air valve (9), a steel rod (10), a feeding steel pipe (11) and a fixing clip (12); the lower part of the material storage barrel (8) is installed on the upper side of the extrusion barrel (2) through a plurality of sets of steel rods (10); an exhaust port is arranged on the upper end surface of the material storage barrel (8); an air valve (9) is installed on the exhaust port; a feed port is arranged on the upper end surface of the material storage barrel (8); a feeding port is connected to the feeding steel pipe (11); a feeding end of the feeding steel pipe (11) extends downward to the lower side of the material storage barrel (8); and the middle part of the feeding steel pipe (11) is fixed on the side of the material storage barrel (8) through a plurality of sets of fixing clips (12).

5. A BOPP film raw material hot melt machine as claimed in claim 2, characterized in that: It also includes a second solenoid valve (18) and a feed hopper (19). The second solenoid valve (18) is installed on the discharge end of the weighing hopper (16). The feed hopper (19) is installed on the upper end surface of the extrusion barrel (2). The feed hopper (19) is located on the lower side of the weighing hopper (16).

6. A BOPP film raw material hot melt machine as claimed in claim 4, characterized in that: It also comprises an observation window (20) and a vibration motor (21); the observation window (20) is installed on the side of the material storage barrel (8), and the vibration motor (21) is installed at the lower part of the side of the material storage barrel (8).

Citation Information

Cited By

  • Raw material fuse machine for agricultural mulching film processing

    CN223998760U