Battery insulating paint printing production line

By using a conveyor line to connect the printer and the unlimited lamp in the battery insulating coating printing production line, and moving the battery fixture on the conveyor line, the problems of cumbersome process and difficult to ensure positioning accuracy in the existing technology are solved, and the process flow is simplified and Improve positioning accuracy.

CN222136272UActive Publication Date: 2024-12-10HUNAN SOKAN NEW MATERIALS CO LTD +1
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Patent Information

Application Number
CN202420708624.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2024-12-10
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

The existing battery insulating coating printing production lines have cumbersome processes, many robotic arms, complex procedures, high costs, and difficult to guarantee battery positioning accuracy.

Method used

Use conveyor lines to connect multiple printers and the unpole lights in series, and move the battery fixtures on the conveyor lines to automatically complete each process flow after one clamping, reduce the number of clamping times, improve positioning accuracy, simplify the process flow, and eliminate some machinery arm.

Benefits of technology

It reduces the number of battery clamping times, improves positioning accuracy, simplifies the process flow, reduces costs, and achieves efficient operation of the assembly line while ensuring a balanced beat.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a battery insulating paint printing production line. The battery insulating paint printing production line comprises a first printer, a second printer, a third printer, an electrodeless lamp, a conveying line and a battery jig, and the opposite sides of the conveying line are provided with a feeding end and a discharging end respectively. The first printer, the second printer, the third printer and the electrodeless lamp are located beside the conveying line and are sequentially arranged from the feeding end to the discharging end. A positioning cavity used for fixing a battery is formed in the upper end of the battery jig, and the battery jig is connected with the conveying line so that the battery jig can move back and forth between the feeding end and the discharging end. According to the utility model, the number of battery clamping times is reduced, the battery positioning precision is greatly improved, a mechanical arm for feeding and discharging does not need to be arranged in each printing area, automatic feeding and discharging can be realized only through the movement of the battery jig along with the conveying line, the technological process is simplified, and the cost is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery processing, in particular to a battery insulating coating printing production line. Background Art

[0002] When processing batteries, it is necessary to spray-print insulating coatings on their surfaces to achieve surface insulation of the batteries. Existing printing equipment, such as the battery insulation inkjet printing fully automatic production line disclosed in the existing patent publication number CN117048200A, includes top and bottom inkjet printing areas, narrow side inkjet printing areas, wide side inkjet printing areas and curing areas. The areas are connected by a material line group, so that the battery can pass through the material line group to carry out the corresponding process content in each workstation area. The material line group includes a mobile module and a manipulator, and each workstation area is provided with a tooling for clamping the battery. When the battery completes the work content in a certain workstation area, it is taken out from the clamping tooling by the manipulator, and then placed on the mobile module to move to the next workstation, and then the manipulator on the next workstation grabs the battery and clamps it on the clamping tooling of this workstation. This method has the following problems:

[0003] (1) Each workstation must be equipped with a robot, and each workstation must perform loading and unloading operations. The process is too complicated, and there are too many robot arms. The procedure is too complicated and the cost is high;

[0004] (ii) Batteries need to be repositioned and clamped at each workstation, and positioning accuracy is difficult to guarantee. Utility Model Content

[0005] The utility model aims to provide a battery insulating coating printing production line which can reduce the number of battery clamping times, improve positioning accuracy and simplify the process flow.

[0006] The technical solution of the utility model is: a battery insulating paint printing production line, including a first printer, a second printer, a third printer, an electrodeless lamp, a conveyor line and a battery jig, the opposite sides of the conveyor line are respectively provided with a loading end and a unloading end, the first printer, the second printer, the third printer and the electrodeless lamp are located beside the conveyor line and are arranged in sequence from the loading end to the unloading end; a positioning cavity for fixing the battery is provided at the upper end of the battery jig, and the battery jig is connected to the conveyor line so that the battery jig can travel back and forth between the loading end and the unloading end.

[0007] In the above scheme, the first printer, the second printer, the third printer and the electrodeless lamp are connected in series by setting up a conveyor line, and a battery fixture for clamping the battery is movably set on the conveyor line. After the battery is clamped once at the loading end, the battery moves along the conveyor line together with the battery fixture to pass through each printing area to complete the corresponding process flow. This method reduces the number of battery clamping times and greatly improves the battery positioning accuracy. There is no need to set up a loading and unloading robotic arm in each printing area. The battery fixture can automatically feed and discharge materials only by moving with the conveyor line, which simplifies the process flow and saves costs.

[0008] Preferably, the first printer is mounted above the conveyor line, the second printer is arranged on one side of the width direction Y of the conveyor line, and the third printer is arranged on the other side of the width direction Y of the conveyor line.

[0009] The first printer is used to print the top surface of the battery, and the working range of the end print head is: it can be displaced in the width direction Y of the conveyor line and the length direction X of the conveyor line. The second printer is used to print the left side of the battery, and the working range of the end print head is: the print head is on the left side of the conveyor line and can be displaced in the height direction Z and the length direction X. The third printer is used to print the right side of the battery, and the working range of the end print head is: the print head is on the right side of the conveyor line and can be displaced in the height direction Z and the length direction X.

[0010] Preferably, the conveyor line is an annular structure including two long sides and two short sides, wherein a loading end is arranged on one short side and a unloading end is arranged on the other short side, wherein the first printer, the second printer, the third printer and the electrodeless lamp are arranged on one long side, and the other long side forms a return line for the battery jig to return from the unloading end to the loading end.

[0011] Preferably, the battery fixture comprises a seat body and a clamping plate slidably arranged on the upper end of the seat body, the clamping plates are arranged at both ends of the seat body, the positioning cavity is formed between the two clamping plates, and the seat body is connected to the conveyor line.

[0012] Preferably, a positioning mechanism is provided on both the loading end and the unloading end, and the positioning mechanism is fixed to the side of the conveyor line, and the positioning mechanism contacts or disengages from the battery fixture in a telescopic manner.

[0013] Preferably, the positioning mechanism includes a fixed bracket, a telescopic member and a limit plate, the fixed bracket is fixed to the side of the conveyor line, the telescopic member is installed on the fixed bracket, the end of the telescopic member is connected to the limit plate, and when the telescopic member is extended or retracted in a direction close to or away from the battery jig, the limit plate is driven to contact or disengage with the battery jig.

[0014] Preferably, a limiting groove is provided on the battery fixture, and when the telescopic member is extended, the limiting plate is inserted into the limiting groove.

[0015] Preferably, a mounting cavity is formed at the lower end of the battery fixture, and clamping wheels are respectively connected to two opposite inner side walls of the mounting cavity through springs, and the limiting groove is formed between the two clamping wheels.

[0016] Preferably, a first grabbing mechanism is provided on the loading end, and a second grabbing mechanism is provided on the unloading end, and both the first grabbing mechanism and the second grabbing mechanism are fixed to the side of the conveyor line.

[0017] Preferably, two conveyor lines are arranged side by side, and the first printer, the second printer, the third printer and the electrodeless lamp are arranged on the side away from each other of the two conveyor lines. A first grabbing mechanism is arranged at the loading end of each conveyor line, and a second grabbing mechanism is arranged between the unloading ends of the two conveyor lines.

[0018] Compared with the related art, the beneficial effects of the utility model are:

[0019] 1. The first printer, the second printer, the third printer and the electrodeless lamp are connected in series by setting a conveyor line, and a battery fixture for clamping the battery is movably set on the conveyor line, so that after the battery is clamped once at the feeding end, the battery moves along the conveyor line together with the battery fixture to pass through each printing area to complete the corresponding process flow. This method reduces the number of battery clamping times and greatly improves the battery positioning accuracy. There is no need to set up a loading and unloading robot arm in each printing area. The battery fixture can automatically feed and discharge materials only by moving with the conveyor line, which simplifies the process flow and saves costs.

[0020] 2. The conveyor line is designed as a ring, with one long side as the working area and the other long side as the battery fixture return area. Under the premise of ensuring the same moving speed of each battery fixture on the conveyor line, printing and fixture recovery are carried out simultaneously, balancing the beat and facilitating the realization of the assembly line. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A three-dimensional structural schematic diagram of a battery insulating coating printing production line provided by the utility model;

[0022] Figure 2 A schematic diagram of the top view of the battery insulation coating printing production line provided by the utility model;

[0023] Figure 3 This is the installation diagram of the battery fixture and conveyor line;

[0024] Figure 4 for Figure 1 A is an enlarged schematic diagram;

[0025] Figure 5 It is a schematic diagram of the position of the positioning mechanism and the battery fixture;

[0026] Figure 6 This is a schematic diagram of the installation of the battery fixture and battery.

[0027] In the attached drawings: 1. first printer; 2. second printer; 3. third printer; 4. electrodeless lamp; 5. conveyor line; 51. loading end; 52. unloading end; 53. long side; 54. short side; 6. battery fixture; 61. positioning cavity; 62. seat; 63. clamping plate; 64. clamping wheel; 65. spring; 66. limiting groove; 67. installation cavity; 7. first grasping mechanism; 8. second grasping mechanism; 9. positioning mechanism; 91. fixed bracket; 92. telescopic member; 93. limiting plate; 10. cabinet; 11. flipping mechanism; 12. battery. DETAILED DESCRIPTION

[0028] The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments. It should be noted that the embodiments and features in the embodiments of the present invention can be combined with each other without conflict. For the convenience of description, if the words "upper", "lower", "left" and "right" appear in the following text, they only indicate that the upper, lower, left and right directions are consistent with the drawings themselves, and do not limit the structure.

[0029] like Figure 1 , Figure 2 As shown, a battery insulating coating printing production line provided in this embodiment includes a first printer 1, a second printer 2, a third printer 3, an electrodeless lamp 4, a conveyor line 5, a battery fixture 6, a first grasping mechanism 7, a second grasping mechanism 8, a positioning mechanism 9, a cabinet 10 and a flipping mechanism 11.

[0030] The opposite sides of the conveyor line 5 in the length direction X are provided with a loading end 51 and a unloading end 52. The first printer 1, the second printer 2, the third printer 3 and the electrodeless lamp 4 are located beside the conveyor line 5 and are arranged in sequence from the loading end 51 to the unloading end 52. The first printer 1 is a battery top surface printer, which is erected above the conveyor line 5 in the form of a gantry. The second printer 2 is arranged on one side of the conveyor line 5 in the width direction Y, and the third printer 3 is arranged on the other side of the conveyor line 5 in the width direction Y. The second printer 2 is used to print the left side of the battery, and the third printer 3 is used to print the right side of the battery. The electrodeless lamp 4 is a magnetic energy lamp, an outsourced part, used for battery curing.

[0031] like Figure 3As shown, in this embodiment, the conveyor line 5 is a circular plate chain line having two long sides 53 and two short sides 54, and the bottom of the seat body 62 of the battery fixture 6 is connected to the plate chain line. A loading end 51 is arranged on one of the short sides 54 of the conveyor line 5, and a unloading end 52 is arranged on the other short side 54. The first printer 1, the second printer 2, the third printer 3 and the electrodeless lamp 4 are arranged on one of the long sides 53, and the other long side 53 forms a return line for the battery fixture 6 to return from the unloading end 52 to the loading end 51. The first printer 1, the second printer 2, the third printer 3 and the electrodeless lamp 4 on the two conveyor lines 5 are rotationally symmetrical.

[0032] The battery fixture 6 and the conveyor line 5 can also be moved by magnetic suspension. For example, in the working section of the long side 53, a magnetic suspension drive is used to ensure the accuracy of the movement position of the battery fixture 6 and the stability during printing, so that the ink printing thickness is controlled at 40um±10um. The magnetic suspension consists of a stator and a mover, and a single mover can be controlled separately on the conveyor line 5. The return route is an ordinary panel line with lower accuracy requirements.

[0033] like Figure 3 As shown, a positioning mechanism 9 is provided on both the loading end 51 and the unloading end 52 . The positioning mechanism 9 is fixed to the side of the conveyor line 5 . The positioning mechanism 9 contacts or separates from the battery fixture 6 in a telescopic manner.

[0034] like Figure 4 , Figure 5 , Figure 6 As shown, the positioning mechanism 9 includes a fixed bracket 91, a telescopic member 92 and a limit plate 93. The fixed bracket 91 is fixed to the side of the conveyor line 5. Two fixed brackets 91 can be arranged opposite to each other in the width direction of the conveyor line 5, or only one fixed bracket 91 can be arranged. At least two telescopic members 92 are arranged in the height direction of the fixed bracket 91. The telescopic member 92 is a cylinder, and its end is connected to the limit plate 93. There are two types of limit plates 93, one is a first plate 931 with a flat end, and the other is a second plate 932 with a sharp end.

[0035] The battery fixture 6 includes a seat 62 and a clamping plate 63 slidably disposed on the upper end of the seat 62. The clamping plates 63 are disposed at both ends of the seat 62, and the positioning cavity 61 is formed between the two clamping plates 63. The clamping plates 63 are opened and closed by a double-headed cylinder or a double-headed motor so that the clamping plates 63 clamp the battery.

[0036] The upper end of the seat body 62 is provided with a limiting groove 66. The lower end of the seat body 62 is formed with a mounting cavity 67, and two opposite inner side walls of the mounting cavity 67 are respectively connected with clamping wheels 64 through springs 65, and a limiting groove 66' is formed between the two clamping wheels 64. The clamping wheels 64 are rotatably connected by bolts.

[0037] When the telescopic member 92 extends toward the direction close to the battery fixture 6, the limiting plate 93 is driven to extend, so that the first plate 931 extends out and engages with the limiting groove 66 at the upper end of the seat body 62. The second plate 932 extends out and engages with the limiting groove 66' at the lower end, and under the action of the spring 65, the clamping wheel 64 contacts the side of the second plate 932 to form a sharp angle to achieve locking. The clamping wheel 64 can be a bearing.

[0038] The loading end 51 is provided with a first grabbing mechanism 7, and the unloading end 52 is provided with a second grabbing mechanism 8. The first grabbing mechanism 7 and the second grabbing mechanism 8 are used for loading and unloading batteries. The first grabbing mechanism 7 and the second grabbing mechanism 8 are both fixed to the side of the conveyor line 5.

[0039] In addition, in order to meet the printing requirements of the six sides of the square battery, the conveyor line 5 is bidirectionally parallel. The first printer 1, the second printer 2, the third printer 3 and the electrodeless lamp 4 are arranged on the side away from each other of the two conveyor lines 5. The first grabbing mechanism 7 is arranged at the loading end 51 of each conveyor line 5, and the second grabbing mechanism 8 is arranged between the unloading ends 52 of the two conveyor lines 5. The unloading end 52 of the first conveyor line 5 is the loading end 51 of the second conveyor line 5. And a flipping mechanism 11 is arranged on the unloading end 52 of the first conveyor line 5.

[0040] like Figure 1 As shown, the battery insulating coating printing production line is placed on a cabinet 10, and may also be placed on the ground.

[0041] During operation, the first grabbing mechanism 7 at the loading end 51 of the conveyor line 5 grabs the battery in the storage area and places it in the positioning cavity 61 of the battery jig 6, and starts the clamp 63 to clamp the battery. Start the conveyor line 5 to transport the battery jig 6 to the first printer 1. At this time, the second battery jig 6 returns to the loading end 51 from the return line. When the top surface of the battery 12 on the first battery jig 6 is printed, the battery jig 6 at the second loading end 51 is loaded according to the above steps. When the first battery jig 6 completes printing, start the conveyor line 5 again to transport the first battery jig 6 to the second printer 2. At this time, the second battery jig 6 is located at the first printer 1, and the third battery jig 6 returns to the loading end 51 from the return line. Repeat the above steps to allow the batteries on the first battery jig 6 to complete printing and curing in turn. After completion, it is sent to the unloading end 52, and the flipping mechanism 11 is a telescopic cylinder. At this time, the cylinder extends to clamp the battery 12, flips the battery 180 degrees, and is positioned on the battery fixture 6 on the second conveyor line 5 by the second grabbing mechanism 8. Then, on the second conveyor line 5, it passes through the first printer 1, the second printer 2, the third printer 3 and the electrodeless lamp 4 in sequence to perform corresponding actions, and finally the battery 12 is unloaded from the unloading end 52 of the second conveyor line 5 through the first grabbing mechanism 7.

[0042] In addition, a camera may be added during the production process. The camera is located at the rear section of the feeding section 51 and uses visual positioning to meet the high-precision printing requirements.

[0043] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A battery insulating coating printing production line, comprising a first printer (1), a second printer (2), a third printer (3) and an electrodeless lamp (4), characterized in that: The invention also comprises a conveyor line (5) and a battery jig (6); a loading end (51) and a unloading end (52) are respectively arranged on opposite sides of the conveyor line (5); the first printer (1), the second printer (2), the third printer (3) and the electrodeless lamp (4) are located beside the conveyor line (5) and are arranged in sequence from the loading end (51) to the unloading end (52); a positioning cavity (61) for fixing the battery is provided at the upper end of the battery jig (6); the battery jig (6) is connected to the conveyor line (5) so that the battery jig (6) can move back and forth between the loading end (51) and the unloading end (52).

2. The battery insulating coating printing production line according to claim 1 is characterized in that: The first printer (1) is mounted above the conveyor line (5), the second printer (2) is arranged on one side of the conveyor line (5) in the width direction Y, and the third printer (3) is arranged on the other side of the conveyor line (5) in the width direction Y.

3. The battery insulating coating printing production line according to claim 1 is characterized in that: The conveyor line (5) is an annular structure having two long sides (53) and two short sides (54), wherein a loading end (51) is arranged on one of the short sides (54), and a unloading end (52) is arranged on the other short side (54), wherein the first printer (1), the second printer (2), the third printer (3) and the electrodeless lamp (4) are arranged on one of the long sides (53), and the other long side (53) forms a return line for the battery fixture (6) to return from the unloading end (52) to the loading end (51).

4. The battery insulating coating printing production line according to claim 1, characterized in that: The battery fixture (6) comprises a seat body (62) and a clamping plate (63) slidably arranged on the upper end of the seat body (62), the clamping plates (63) being arranged at both ends of the seat body (62), the positioning cavity (61) being formed between the two clamping plates (63), and the seat body (62) being connected to the conveying line (5).

5. The battery insulating coating printing production line according to claim 1, characterized in that: The loading end (51) and the unloading end (52) are both provided with positioning mechanisms (9), the positioning mechanisms (9) being fixed to the side of the conveyor line (5), and the positioning mechanisms (9) being in contact with or out of contact with the battery fixture (6) in a telescopic manner.

6. The battery insulating coating printing production line according to claim 5, characterized in that: The positioning mechanism (9) comprises a fixed bracket (91), a telescopic member (92) and a limit plate (93); the fixed bracket (91) is fixed to the side of the conveyor line (5); the telescopic member (92) is mounted on the fixed bracket (91); the end of the telescopic member (92) is connected to the limit plate (93); when the telescopic member (92) is extended in a direction approaching or moving away from the battery fixture (6), the limit plate (93) is driven to contact or separate from the battery fixture (6).

7. The battery insulating coating printing production line according to claim 6, characterized in that: A limiting groove (66) is provided on the battery fixture (6), and when the telescopic member (92) is extended, the limiting plate (93) is inserted into the limiting groove (66).

8. The battery insulating coating printing production line according to claim 7, characterized in that: The lower end of the battery fixture (6) is formed with a mounting cavity (67), and two opposite inner side walls of the mounting cavity (67) are respectively connected to clamping wheels (64) via springs (65), and the limiting groove (66) is formed between the two clamping wheels (64).

9. The battery insulating coating printing production line according to claim 1, characterized in that: The loading end (51) is provided with a first grabbing mechanism (7), and the unloading end (52) is provided with a second grabbing mechanism (8), and the first grabbing mechanism (7) and the second grabbing mechanism (8) are both fixed to the side of the conveying line (5).

10. The battery insulating coating printing production line according to claim 9, characterized in that: Two conveyor lines (5) are arranged side by side, and a first printer (1), a second printer (2), a third printer (3) and an electrodeless lamp (4) are arranged on the side of the two conveyor lines (5) away from each other. A first gripping mechanism (7) is arranged at a loading end (51) of each conveyor line (5), and a second gripping mechanism (8) is arranged between the unloading ends (52) of the two conveyor lines (5).

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