Front turning plate liquid pouring and conveying mechanism

The front-mounted flip-plate pouring and conveying mechanism automates AG glass processing, addressing inefficiencies and health risks by ensuring uniform glass treatment and chemical safety, thereby improving production yield and worker safety.

CN222137738UActive Publication Date: 2024-12-10GUANGDONG XINYUDA MASCH EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420887817.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-10
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The traditional semi-automatic flap mechanism for AG glass production is inefficient, requires manual operation, lacks uniformity in product quality due to human error, and exposes workers to harmful chemicals, posing health risks and environmental hazards.

Method used

A front-mounted flip-plate pouring and conveying mechanism with automated glass tilting and parallel conveying, utilizing a frame with a rotating support, glass limiting mechanism, and conveying rollers driven by a power mechanism, ensuring full contact with liquid medicine and preventing insufficient reaction.

Benefits of technology

Automates the glass processing, ensuring uniform product quality, enhances production yield, and protects worker safety by minimizing chemical exposure and environmental impact.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222137738U_ABST
    Figure CN222137738U_ABST
Patent Text Reader

Abstract

The utility model discloses a front turning plate liquid pouring and conveying mechanism, and relates to the technical field of glass processing. Comprising a rack, a rotary supporting mechanism is arranged on one side of the rack, a glass limiting mechanism is arranged at the top of the rack and comprises a rodless air cylinder and a limiting baffle arranged on the rodless air cylinder, a plurality of conveying rolling shafts are rotationally arranged in the rack, and a conveying power driving mechanism used for driving the conveying rolling shafts is arranged on one side of the rack. The front turning plate liquid pouring and conveying mechanism can completely replace traditional manual operation, manual operation is not needed, the whole process can achieve automatic operation of glass inclined liquid pouring and parallel conveying, it is guaranteed that glass makes full contact with liquid medicine, meanwhile, the full reaction effect on the liquid medicine can be achieved during inclined liquid pouring and parallel conveying operation, and therefore the production efficiency is improved. And the insufficient reaction of the liquid medicine is prevented, the production yield is greatly improved, the environmental protection requirement is met, the personal safety of workers is protected, and the use requirements of users are met.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of glass processing, in particular to a front-mounted flip-plate liquid pouring and conveying mechanism. Background Art

[0002] AG glass, or low-reflection glass, is a type of glass that has been treated with a special sandblasting process. The glass is first cleaned and sandblasted, then etched with chemicals, and finally rinsed and dried to obtain the finished product. The flip mechanism is an important mechanism in the chemical etching process, but today, with increasingly higher requirements for environmental conditions and physical health, the traditional production process of AG glass and the simple working environment have caused great harm to human health. Therefore, many people choose to stay away from this industry, which has also caused great losses to the factory.

[0003] The most mature mechanism currently used in the market is the semi-automatic flap mechanism. The so-called semi-automatic is a simple flap mechanism that requires a dedicated person to operate on site. This technology has several defects:

[0004] First, the entire process needs to be completed manually, and the parameters of each batch of products cannot be guaranteed to be completely uniform, and there will be slight changes due to human operation;

[0005] Second, the traditional mechanism can only complete the simple plate flipping action, and cannot complete the synchronous conveying action during the plate flipping process, so it cannot guarantee the uniformity of product quality;

[0006] Third, the chemicals used in this process are very harmful to the human body and should not be kept in contact for a long time. Utility Model Content

[0007] The utility model provides a front-mounted flip plate liquid pouring and conveying mechanism to solve the problems in the background technology.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a front-mounted flip-plate liquid pouring conveying mechanism, comprising a frame, a rotating support mechanism is arranged on one side of the frame, a glass limiting mechanism is arranged on the top of the frame, the limiting mechanism comprises a rodless cylinder and a limiting baffle arranged on the rodless cylinder, a plurality of conveying rollers are rotatably arranged inside the frame, and a conveying power driving mechanism for driving the conveying rollers is arranged on one side of the frame.

[0009] Furthermore, the conveying power driving mechanism includes a gear protection cover arranged on one side of the frame.

[0010] Furthermore, a driving shaft is rotatably arranged inside the gear protection cover, and a number of bevel gears that is the same as the number of conveying rollers is fixedly arranged on the surface of the driving shaft.

[0011] Furthermore, one end of the conveying roller extends into the interior of the gear protection cover and is provided with a second bevel gear meshing with the first bevel gear.

[0012] Furthermore, the glass limiting mechanism also includes two limiting fixing plates respectively arranged on the top of one side of the frame and the top of the gear protection cover, and at least two guide shafts are commonly arranged between the two limiting fixing plates.

[0013] Furthermore, two limit plates are commonly sleeved on the two guide shafts, and the rodless cylinder is arranged between the two limit plates.

[0014] Furthermore, a plurality of limit stop shafts are arranged at the bottom of the limit stop plate, and the bottom ends of the limit stop shafts extend between two adjacent conveying rollers.

[0015] Furthermore, the rotation support mechanism includes a plurality of flip fixing seats, one end of which extends to the interior of the gear protection cover and is movably sleeved with the driving shaft.

[0016] Furthermore, a connecting plate is provided on one side of the flip fixing seat, the interior of the connecting plate is movably sleeved with the surface of the driving shaft, and one end of the connecting plate is connected to one side of the inner wall of the gear protective cover.

[0017] Compared with the prior art, the utility model provides a front-mounted flip plate pouring liquid delivery mechanism, which has the following beneficial effects:

[0018] The front-mounted flip-plate pouring and conveying mechanism can completely replace traditional manual operations. Without the need for manual work, the entire process can realize the automated operation of tilted pouring and parallel conveying of glass, ensuring full contact between the glass and the liquid medicine. At the same time, during the tilted pouring and parallel conveying operations, the liquid medicine can be fully reacted to prevent insufficient reaction of the liquid medicine, greatly improving the production yield, achieving environmental protection requirements, protecting the personal safety of staff, and meeting user needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the active shaft structure of the utility model;

[0021] Figure 3 It is a bottom view of the frame structure of the utility model.

[0022] In the figure: 1. frame; 2. rotating support mechanism; 21. flip fixing seat; 22. connecting plate; 3. glass limiting mechanism; 31. limiting fixing plate; 32. guide shaft; 33. limiting plate; 34. rodless cylinder; 35. limiting baffle; 36. limiting baffle shaft; 4. conveying roller; 5. conveying power driving mechanism; 51. driving shaft; 52. umbrella gear one; 53. umbrella gear two; 54. gear protection cover. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-3 The utility model discloses a front-mounted flip-plate pouring liquid conveying mechanism, comprising a frame 1, a rotating support mechanism 2 is arranged on one side of the frame 1, a glass limiting mechanism 3 is arranged on the top of the frame 1, the limiting mechanism comprises a rodless cylinder 34 and a limiting baffle 35 arranged on the rodless cylinder 34, which is used to arrange glasses of different sizes, the limiting baffle 35 is made of anti-corrosion PP board, a plurality of conveying rollers 4 are rotatably arranged inside the frame 1, and a conveying power driving mechanism 5 for driving the conveying rollers 4 is arranged on one side of the frame 1.

[0025] Specifically, the conveying power driving mechanism 5 includes a gear protection cover 54 arranged on one side of the frame 1 .

[0026] Specifically, the gear protective cover 54 is internally rotatably provided with a driving shaft 51, and the surface of the driving shaft 51 is fixedly provided with umbrella-shaped gears 52 of the same number as the conveying roller 4. One end of the conveying roller 4 extends into the gear protective cover 54 and is provided with umbrella-shaped gears 53 meshing with the umbrella-shaped gears 52. When in use, a motor for driving the driving shaft 51 is installed at one end of the frame 1, so that the driving shaft 51 can be driven to rotate. When the driving shaft 51 rotates, the umbrella-shaped gears 52 and 53 are driven to mesh with each other, so as to realize the rotation of the conveying roller 4. The driving shaft 51 is made of carbon fiber rods, and the umbrella-shaped gears 52 and 53 are made of PEEK material. A plurality of rollers are provided on the conveying roller 4, and the rollers are O-ring anti-corrosion rollers. The conveying roller 4 is made of anti-corrosion carbon fiber rods.

[0027] Specifically, the glass limiting mechanism 3 also includes two limiting fixing plates 31 respectively arranged on the top of one side of the frame 1 and the top of the gear protection cover 54. At least two guide shafts 32 are commonly arranged between the two limiting fixing plates 31. The gear protection cover 54 is used to protect the driving shaft 51, the bevel gear 1 52 and the bevel gear 2 53 to prevent other things from being involved, and to play a safety protection role during manual maintenance. The guide shaft 32 guides the limiting baffle 35 so that the limiting baffle 35 maintains a straight line during the pushing process.

[0028] Specifically, two limit plates 33 are jointly sleeved on the two guide shafts 32, the rodless cylinder 34 is arranged between the two limit plates 33, and a plurality of limit stop shafts 36 are arranged at the bottom of the limit stop plate 35. The bottom end of the limit stop shaft 36 extends to between two adjacent conveying rollers 4. The glass limit mechanism 3 is designed to be compatible with a variety of glasses of different sizes to complete the flipping action. Small-sized glass may slip when flipping. In order to solve this problem, the glass limit mechanism 3 is needed. The rodless cylinder 34 is started to drive the limit stop plate 35 to drive the glass limit stop shaft 36 to move, so that glasses of different sizes can be adapted for processing.

[0029] Specifically, the rotating support mechanism 2 includes a plurality of flip fixing seats 21, one end of the flip fixing seat 21 extends to the interior of the gear protective cover 54 and is movably connected to the driving shaft 51, a connecting plate 22 is provided on one side of the flip fixing seat 21, the interior of the connecting plate 22 is movably connected to the surface of the driving shaft 51, and one end of the connecting plate 22 is connected to one side of the inner wall of the gear protective cover 54. When in use, the flip fixing seat 21 is connected to the traction equipment, the oil cylinder of the traction equipment is connected to the frame 1, the lifting frame 1 is flipped, and the frame 1 rotates with the flip fixing seat 21 as the center of the circle.

[0030] To sum up, the front-mounted flip-plate pouring and conveying mechanism can completely replace traditional manual operations. Without manual work, the whole process can realize the automated operation of glass tilting pouring and parallel conveying, ensuring that the glass is in full contact with the liquid medicine. At the same time, it can fully react to the liquid medicine during tilting pouring and parallel conveying operations to prevent insufficient reaction of the liquid medicine, greatly improving the production yield, achieving environmental protection requirements, protecting the personal safety of staff, and meeting user needs.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A front-mounted flap liquid pouring and conveying mechanism, characterized in that: The invention comprises a frame (1), a rotating support mechanism (2) is arranged on one side of the frame (1), a glass limiting mechanism (3) is arranged on the top of the frame (1), the limiting mechanism comprises a rodless cylinder (34) and a limiting baffle (35) arranged on the rodless cylinder (34), a plurality of conveying rollers (4) are rotatably arranged inside the frame (1), and a conveying power driving mechanism (5) for driving the conveying rollers (4) is arranged on one side of the frame (1).

2. A front-mounted flip plate pouring liquid delivery mechanism according to claim 1, characterized in that: The conveying power drive mechanism (5) comprises a gear protection cover (54) arranged on one side of the frame (1).

3. A front-mounted flip plate pouring liquid delivery mechanism according to claim 2, characterized in that: A driving shaft (51) is rotatably arranged inside the gear protection cover (54), and a number of bevel gears (52) equal to the number of the conveying rollers (4) are fixedly arranged on the surface of the driving shaft (51).

4. The front-mounted flip plate pouring liquid delivery mechanism according to claim 1, characterized in that: One end of the conveying roller (4) extends into the interior of the gear protection cover (54) and is provided with a second bevel gear (53) meshing with the first bevel gear (52).

5. The front-mounted flip plate pouring liquid delivery mechanism according to claim 1, characterized in that: The glass limiting mechanism (3) further comprises two limiting fixing plates (31) respectively arranged on the top of one side of the frame (1) and the top of the gear protection cover (54), and at least two guide shafts (32) are arranged between the two limiting fixing plates (31).

6. A front-mounted flip plate pouring liquid delivery mechanism according to claim 5, characterized in that: Two limit plates (33) are commonly sleeved on the two guide shafts (32), and the rodless cylinder (34) is arranged between the two limit plates (33).

7. The front-mounted flip plate pouring liquid delivery mechanism according to claim 1, characterized in that: A plurality of limit stop shafts (36) are arranged at the bottom of the limit stop plate (35), and the bottom ends of the limit stop shafts (36) extend between two adjacent conveying rollers (4).

8. The front-mounted flip plate pouring liquid delivery mechanism according to claim 1, characterized in that: The rotary support mechanism (2) comprises a plurality of flip fixing seats (21), one end of the flip fixing seat (21) extending to the interior of the gear protection cover (54) and being movably sleeved with the driving shaft (51).

9. A front-mounted flip plate pouring liquid delivery mechanism according to claim 8, characterized in that: A connecting plate (22) is provided on one side of the flip fixing seat (21), the interior of the connecting plate (22) is movably sleeved with the surface of the driving shaft (51), and one end of the connecting plate (22) is connected to one side of the inner wall of the gear protection cover (54).