Tray placing equipment for magnetic material silk-screen diffusion lines

By designing automated magnetic material silk screen diffusion line plating equipment, robot and camera detection are used to realize automatic positioning, sorting and plating of magnetic materials, solving the problems of low efficiency of manual plating and poor product, and improving production efficiency and product quality.

CN222137747UActive Publication Date: 2024-12-10XIAMEN ROBOSIGHT TECH CO LTD
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Patent Information

Application Number
CN202322654211.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-09-28
Publication Date
2024-12-10
Estimated Expiration
2033-09-28

AI Technical Summary

Technical Problem

The existing magnetic material multi-wire cutting adhesive industry relies on manual placing, which leads to easy damage to the disc body, low efficiency, poor flatness, high labor intensity, and prone to product failure.

Method used

A kind of placing equipment for magnetic silk screen diffusion lines is designed, including a machine, a feeding station, a feeding station, a pallet, a feeding mechanism, a whole material, a placing mechanism and a conveyor belt, using a robot and Camera detection realizes automatic positioning, sorting, grabbing and placing magnetic materials to avoid manual operation.

Benefits of technology

The automatic placement of magnetic materials is realized, production efficiency is improved, production losses are reduced, bad products caused by lamination and climbing are avoided, and product quality and production efficiency are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wobble plate equipment, in particular to wobble plate equipment for magnetic material silk-screen diffusion lines. According to the plate placing equipment for the magnetic material screen printing diffusion line, the feeding station and the discharging station are arranged on the machine table, the tray used for bearing the magnetic material is installed on the discharging station, the feeding mechanism used for feeding is installed on the feeding station, and the material arranging mechanism used for leveling the magnetic material is arranged at the output end of the feeding mechanism; a tray placing mechanism is arranged at the output end of the material arranging mechanism and used for placing the magnetic materials arranged by the material arranging machine into the tray and detecting the flatness of the magnetic materials, automatic positioning and material arranging, automatic grabbing and unmanned tray placing operation of the magnetic materials are achieved, the production efficiency is improved, defects caused by lamination, climbing and other problems are effectively avoided, and the product quality is improved. The production loss is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of plate-staggering equipment, in particular to a plate-staggering equipment used for a magnetic material silk-screen diffusion line. Background Art

[0002] For the magnetic material multi-wire cutting and bonding industry, currently, it relies on manual use of a flat ruler to push, level and arrange the plate, but it has the following problems:

[0003] 1. Frequent beating of empty trays can easily cause damage, cracking, deformation and other problems to the tray body, affecting product quality;

[0004] 2. Manual plating is slow, inefficient, poorly smooth, time-consuming and labor-intensive;

[0005] 3. In manual operation, products are prone to collision and breakage, resulting in defective products. Utility Model Content

[0006] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide a wobble plate device for a magnetic material silk screen diffusion line.

[0007] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: a swing plate device for a magnetic material silk screen diffusion line, including a machine platform, a loading station and an unloading station are arranged on the machine platform, a tray for carrying magnetic materials is installed on the unloading station, a loading mechanism for loading is installed on the loading station, a material leveling mechanism for leveling the magnetic materials is arranged at the output end of the loading mechanism, a swing plate mechanism is arranged at the output end of the material leveling mechanism, and the swing plate mechanism is used to put the magnetic materials leveled by the material leveling mechanism into the tray and detect the flatness of the magnetic materials.

[0008] Furthermore, the feeding mechanism includes a silo, and a circulation disk is provided at the output end of the silo, and the output end of the circulation disk is connected to the material organizing mechanism.

[0009] Furthermore, the silos include four silos, which are arranged in parallel.

[0010] Furthermore, the circulation disks include four, and the four circulation disks are arranged opposite to the four silos.

[0011] Furthermore, the material collecting mechanism comprises a forward pushing module group, an output end of the forward pushing module group is provided with a material collecting belt line, and an output end of the material collecting belt line is provided with a side pushing electric cylinder.

[0012] Furthermore, the plate swinging mechanism includes a robot, an end of the robot is provided with a suction cup for grabbing the magnetic material, and the suction cup is provided with a camera for detecting the flatness of the magnetic material.

[0013] Furthermore, a conveyor belt is provided on the unloading station, and a tray feeding area, a tray temporary storage area, a tray placement area, and a discharging area are sequentially provided on the conveyor belt.

[0014] Furthermore, an NG product buffer area is also provided on the conveyor belt, and the NG product buffer area is located between the wedge plate area and the discharging area.

[0015] Furthermore, a lifting cylinder for lifting NG products is provided on the NG product buffer area.

[0016] Beneficial effects of the utility model: From the above description of the utility model, it can be seen that compared with the prior art, the utility model of the swing plate equipment for the magnetic material silk screen diffusion line, by arranging a loading station and an unloading station on the machine platform, a tray for carrying magnetic materials is installed on the unloading station, a loading mechanism for loading is installed on the loading station, and a material leveling mechanism for leveling the magnetic materials is provided at the output end of the loading mechanism, and a swing plate mechanism is provided at the output end of the material leveling mechanism, and the swing plate mechanism is used to put the magnetic materials leveled by the material leveling mechanism into the tray and detect the flatness of the magnetic materials, thereby realizing automatic positioning, leveling, automatic grabbing, and unmanned operation of swinging the magnetic materials, improving production efficiency, effectively avoiding defects caused by problems such as stacking and climbing, and reducing production losses. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of a wobble plate device for a magnetic material screen printing diffusion line in a preferred embodiment of the utility model;

[0018] Figure 2 It is a top view of the plate-stirring device in the preferred embodiment of the utility model;

[0019] Figure 3 This is a structural schematic diagram of the plate swing mechanism in the preferred embodiment of the utility model;

[0020] Figure 4 It is a structural schematic diagram of the tray feeding area in the preferred embodiment of the utility model.

[0021] Figure numerals: 1. Machine; 2. Pallet; 3. Loading mechanism; 301. Material bin; 302. Circulation disk; 4. Material sorting mechanism; 401. Front push module; 402. Material collecting belt line; 403. Side push electric cylinder; 5. Plate swing mechanism; 501. Robot; 502. Suction cup; 6. Conveyor belt; 7. Pallet feeding area; 8. Plate swing area; 9. NG product buffer area; 10. Discharging area. DETAILED DESCRIPTION

[0022] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] Reference Figure 1-4 As shown, a preferred embodiment of the utility model is a plate-swinging device for a magnetic material silk-screen diffusion line, comprising a machine platform 1, wherein the machine platform 1 is provided with a loading station and an unloading station, wherein the unloading station is provided with a tray 2 for carrying magnetic materials, wherein the loading station is provided with a loading mechanism 3 for loading materials, wherein the output end of the loading mechanism 3 is provided with a material-straightening mechanism 4 for leveling the magnetic materials, wherein the output end of the material-straightening mechanism 4 is provided with a plate-swinging mechanism 5, wherein the plate-swinging mechanism 5 is used for placing the magnetic materials sorted by the material-straightening mechanism 4 into the tray and detecting the flatness of the magnetic materials, thereby realizing automatic positioning, material-straightening, automatic grabbing and plate-swinging of the magnetic materials, thereby improving production efficiency, effectively avoiding defects caused by problems such as stacking and climbing, and reducing production losses.

[0025] As a preferred embodiment of the utility model, it may also have the following additional technical features: the feeding mechanism 3 includes a material bin 301, the output end of the material bin 301 is provided with a circulation disk 302, and the output end of the circulation disk 302 is connected to the material organization mechanism 4; wherein, the material bin 301 includes four, and the four material bins 301 are arranged in parallel; and the circulation disk 302 includes four, and the four circulation disks 302 are arranged opposite to the four material bins 301. Thus, the production efficiency of magnetic materials can be effectively improved.

[0026] In this embodiment, the material sorting mechanism 4 includes a forward push module 401, the output end of which is provided with a material collecting belt line 402, and the output end of which is provided with a side push electric cylinder 403. Thus, the magnetic material can be sorted automatically, so that the robot can accurately and quantitatively grab the magnetic material.

[0027] In this embodiment, the plate swinging mechanism 5 includes a robot 501, the end of the robot 501 is provided with a suction cup 502 for grabbing the magnetic material, and the suction cup 502 is provided with a camera for detecting the flatness of the magnetic material, thereby realizing the automatic plate swinging and detection of the magnetic material.

[0028] In this embodiment, a conveyor belt 6 is provided on the unloading station, and a tray feeding area 7, a swing plate area 8, an NG product buffer area 9, and a discharging area 10 are sequentially provided on the conveyor belt 6. A lifting cylinder for lifting NG products is provided on the NG product buffer area 9. Thus, the robot puts the grabbed magnetic material on the tray of the swing plate area, and the camera on the robot detects the flatness of the magnetic material put into the swing plate. When the magnetic material is tilted, it is transmitted to the NG product buffer area 9 through the conveyor belt, and lifted up by the lifting cylinder, and then the operator is notified to check;

[0029] Pallets are manually loaded to the pallet feeding area 7, and then transported to the tray placement area 8 via a conveyor belt for the robot to place the pallets, thereby realizing automated transportation of pallets; after the placing of the pallets is completed, the pallets are unloaded via a conveyor belt, thereby realizing automated operation of placing the pallets, effectively improving production efficiency and reducing production costs.

[0030] Under the premise that no conflict occurs, those skilled in the art may freely combine and superimpose the above-mentioned additional technical features.

[0031] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.

Claims

1. A plate-stirring device for a magnetic material screen printing diffusion line, characterized in that: It comprises a machine platform, which is provided with a loading station and an unloading station. The unloading station is equipped with a tray for carrying magnetic materials. The loading station is equipped with a loading mechanism for loading materials. The output end of the loading mechanism is provided with a leveling mechanism for leveling the magnetic materials. The output end of the leveling mechanism is provided with a swing plate mechanism. The swing plate mechanism is used to put the magnetic materials leveled by the leveling mechanism into the tray and detect the flatness of the magnetic materials.

2. The wobble plate device for a magnetic material screen printing diffusion line according to claim 1, characterized in that: The feeding mechanism comprises a silo, and a circulation disk is provided at the output end of the silo, and the output end of the circulation disk is connected to the material organizing mechanism.

3. The wobble plate device for a magnetic material screen printing diffusion line according to claim 2, characterized in that: The four silos are arranged in parallel.

4. The wobble plate device for a magnetic material screen printing diffusion line according to claim 3, characterized in that: The circulation disks include four, and the four circulation disks are arranged opposite to the four material bins.

5. The wobble plate device for a magnetic material screen printing diffusion line according to claim 1, characterized in that: The material collection mechanism comprises a forward push module group, an output end of the forward push module group is provided with a material collection belt line, and an output end of the material collection belt line is provided with a side push electric cylinder.

6. The wobble plate device for a magnetic material screen printing diffusion line according to claim 1, characterized in that: The plate swinging mechanism comprises a robot, an end of the robot is provided with a suction cup for grabbing the magnetic material, and the suction cup is provided with a camera for detecting the flatness of the magnetic material.

7. The wobble plate device for a magnetic material screen printing diffusion line according to claim 1, characterized in that: A conveyor belt is provided on the unloading station, and a tray feeding area, a tray temporary storage area, a tray placement area, and a discharging area are sequentially provided on the conveyor belt.

8. The wobble plate device for a magnetic material screen printing diffusion line according to claim 7, characterized in that: The conveyor belt is also provided with an NG product buffer area, and the NG product buffer area is located between the plate setting area and the material discharging area.

9. The wobble plate device for a magnetic material screen printing diffusion line according to claim 8, characterized in that: The NG product buffer area is provided with a lifting cylinder for lifting NG products.