Feeding mechanism for belt pulley machining
By designing the feeding mechanism for pulley processing, buffering and height adjustment, the problems of unqualified blank deformation and low adaptability of the bearing plate are solved, the reuse rate and stability performance are improved, and the unqualified rate and equipment cost are reduced.
Patent Information
- Application Number
- CN202420942055.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-30
AI Technical Summary
Unqualified blanks are easily deformed due to falling during the pulley production process, and the traditional take-off plates are low in adaptability, resulting in high unqualification rate and high equipment costs.
A feeding mechanism for pulley processing is designed, including a conveying mechanism, a testing mechanism, a material blocking mechanism, a buffering guide mechanism and a height adjustment mechanism. Through buffering guide and height adjustment, the impact of unqualified blanks can be reduced and the pulleys of different sizes can be ensured. 的稳定承装。
Effectively reduce the deformation of unqualified blanks, improve the reuse rate, reduce the unqualified rate, and improve the applicability and stability of the take-up plate, avoid pulley tilting, and simplify the use of equipment.
Smart Images

Figure CN222137967U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to belt pulley processing equipment, in particular to a feeding mechanism for belt pulley processing. Background Art
[0002] Pulleys belong to the hub type parts and are mainly used in situations where power is transmitted over long distances, such as the output of power from small diesel engines, agricultural vehicles, tractors, automobiles, mining machinery, mechanical processing equipment, textile machinery, packaging machinery, lathes, forging machines, the transmission of power for some small horsepower motorcycles, the transmission of power for agricultural machinery, air compressors, reducers, speed reducers, generators, cotton gins, etc.
[0003] There are many drawbacks in the production process of pulleys: First, unqualified blanks will be produced in the production of pulleys, and the selection of various indicators and materials of pulleys is based on the principle of minimizing raw materials, feasible processes, and lowest costs while meeting the requirements of use. Therefore, large-sized unqualified blanks will be processed into small-sized pulleys. In the traditional pulley blank processing process, the blanks will be screened by the detection mechanism to determine whether they are qualified or not. Unqualified blanks will be pushed from the conveyor belt into the collection frame by the pushing mechanism. However, due to the large height of the conveyor belt surface and the collection frame of the conveying mechanism, the blanks will easily fall and cause local concave deformation, which will affect its reuse rate and increase the unqualified rate; secondly, the pulley production process needs to be accommodated by corresponding receiving plates such as receiving plates. Because there are many sizes of pulleys, the height difference of pulleys of different sizes is not large. If a unified deep-hole receiving plate is used to accommodate different small sizes The small pulley is not conducive to the clamping and placement of the robot, and a uniform shallow-hole receiving plate is used. When the pulley is placed in the receiving groove of the receiving plate, there is a gap setting. When the driving mechanism pushes the receiving plate for transmission, the large-sized pulley placed in the shallow-hole receiving plate is easy to tip over due to insufficient stability. Therefore, corresponding receiving plates of different sizes are required, and different pulleys are placed in receiving plates of corresponding sizes. This makes the adaptability of the receiving plate low, which leads to higher equipment costs. During use, different receiving plates need to be replaced according to the size of the pulley, which is more cumbersome.
[0004] Therefore, on the basis of ensuring the screening of pulley processing blanks, the purpose of the present invention is to design a pulley processing feeding mechanism that can not only buffer the falling height of unqualified blanks, reduce or avoid the problem of local depression and deformation of unqualified blanks due to falling, but also ensure the stability of the pulley placed in the receiving tray and be suitable for stable loading of pulleys of different sizes, and effectively improve the applicability of use. Utility Model Content
[0005] In view of the technical problems existing in the above-mentioned prior art, the utility model provides a feeding mechanism for pulley processing, which can effectively solve the technical problems existing in the above-mentioned prior art.
[0006] The technical solution of the utility model is:
[0007] A feeding mechanism for pulley processing, comprising:
[0008] A conveying mechanism, wherein a qualified blank discharge port and an unqualified blank discharge port are respectively arranged at the end and the middle side of the conveying mechanism, and a corresponding material blocking baffle is arranged at the qualified blank discharge port;
[0009] A detection mechanism, installed at the feeding end of the conveying mechanism, is used to detect whether the pulley blank is qualified, and transmit the detection signal to the control system to control the action of the blocking mechanism;
[0010] A material intercepting mechanism is installed at the rear side of the detection mechanism and at the side opposite to the unqualified blank discharge port, and is used to intercept and conduct unqualified pulley blanks;
[0011] The material buffering guide mechanism is arranged at the unqualified blank discharge port of the conveying mechanism, and is used for conveying unqualified blanks and adjusting the descending height of unqualified blanks. The material buffering guide mechanism comprises a group of upper slide chute members and lower slide chute members which are sleeved and slidably connected up and down, and the upper slide chute members are obliquely fixedly installed on the support frame at the unqualified blank discharge port, and corresponding first elastic members are arranged between the upper slide chute members and the two sides of the lower slide chute members, and corresponding material guide plates are obliquely fixedly connected to the upper surface of the lower slide chute members at the end which is not connected to the upper slide chute members, and the first elastic member enables the lower slide chute members to have a movement tendency of sliding and returning to the upper slide chute members, and when the unqualified blanks are discharged to the material guide plates along the material buffering guide mechanism, the first elastic member is stretched and the lower slide chute members move downward;
[0012] A material collecting frame is arranged at the material discharging port of the buffer material guiding mechanism;
[0013] A transmission mechanism, used for transmitting the receiving tray, is installed at the discharge port of the qualified blank and is arranged perpendicularly to the transmission mechanism. A corresponding gripping manipulator is installed on the other side of the transmission mechanism where the transmission mechanism is not arranged. A power mechanism for pushing the receiving tray is arranged at one end of the transmission mechanism, and a discharging mechanism is arranged perpendicularly thereto at the other end;
[0014] A receiving plate, the upper part of which is provided with a plurality of receiving grooves for placing pulleys arranged in a matrix, and the receiving plate is provided with an embedding hole connected to the receiving groove in a stepped shape downward at the bottom of the receiving groove; the receiving plate is provided with a corresponding height adjustment mechanism and an adjustment fixing mechanism at the position of each receiving groove, the height adjustment mechanism comprises a support plate installed in the receiving groove which can be moved up and down, the lower side of the support plate is connected downwardly with a corresponding second elastic member, and the second elastic member enables the support plate to have a movement tendency of moving upward away from the side of the embedding hole; the adjustment fixing mechanism comprises a plurality of elastic steel plates which are respectively installed outwardly on the outer edges of the support plate, and the elastic steel plates located on the opposite sides of the support plate are symmetrically arranged, the top end of the elastic steel plate extends outwardly and is placed on the outside of the receiving groove, and the inner side of the top end thereof is fixedly connected with a corresponding silicone member, when the pulley is placed on the upper side of the support plate, the second elastic member is compressed and the support plate moves downward, and the elastic steel plate is relatively swung inward until the silicone member is squeezed and arranged between the pulley and the elastic steel plate.
[0015] The conveying mechanism includes a group of rolling rollers rotatably mounted on a supporting frame, a conveying belt tensioned between the rolling rollers, any one of the rolling rollers extending outwardly and connected to the output shaft end of the motor, and both sides of the conveying belt are gap-arranged with limit bars for limiting the position of the pulley blank.
[0016] The material blocking mechanism includes a telescopic cylinder installed on a supporting frame on the opposite side of the unqualified blank discharge port, and an L-shaped material blocking member hingedly installed at a corresponding position on the supporting frame, one end of the L-shaped material blocking member extends to the unqualified blank discharge port side of the conveyor belt, and the other end thereof is folded and extended outward to provide an elongated hole, a connecting member is fixedly connected to the piston rod end of the telescopic cylinder, and an axial rod passing through the elongated hole is vertically fixed to the connecting member; when the piston rod of the telescopic cylinder is extended, the end of the L-shaped material blocking member located on the conveyor belt tilts from the hinge toward the unqualified blank discharge port and is connected to the unqualified blank discharge port.
[0017] The upper slide chute member and the lower slide chute member both include a bottom plate and limit plates fixedly connected to both sides of the bottom plate, and the lower slide chute member is provided with a corresponding discharge port between the end of the guide plate inclined downward and the limit plates; corresponding slide chute and rail assemblies are provided between the corresponding limit plates on the upper slide chute member and the lower slide chute member; the first positioning plate and the second positioning plate are fixedly connected to the corresponding positions on both sides of the upper slide chute member and the lower slide chute member, and the first elastic member is respectively installed between the corresponding first positioning plate and the second positioning plate, and its two ends are respectively fixedly connected to the first positioning plate and the second positioning plate.
[0018] The power mechanism is a group of synchronous drive cylinders, the piston rods of the synchronous drive cylinders are connected to the same push plate, and the output mechanism includes a plurality of drive rollers arranged to rotate side by side, the drive rollers are connected by chains and gears, and any one of the drive rollers extends outward and is connected to the output shaft end of the drive motor.
[0019] The second elastic member is a small-rigidity spring uprightly arranged in the embedding hole, and the two ends of the small-rigidity spring are respectively fixed to the support plate and the lower surface of the embedding hole, and the width of the support plate is greater than the diameter of the embedding hole.
[0020] The connection point of the receiving plate at the top of the accommodating groove is set as a smooth and flat buffer chamfer, and the outer side surface of the elastic steel plate is provided with a corresponding rubber part at a position corresponding to the buffer chamfer; when the pulley is placed on the upper side of the supporting plate, the rubber part is extruded between the elastic steel plate and the inner wall of the accommodating groove.
[0021] The outer edges of the supporting plate are provided with gaps with the corresponding inner side walls of the receiving groove. When the elastic steel plate is arranged upright, a gap is provided between the elastic steel plate and the inner side walls of the receiving groove.
[0022] When the receiving groove is a shallow hole groove, the height of the elastic steel plate is greater than the height of the receiving groove.
[0023] When the receiving groove is a deep hole groove, the height of the elastic steel plate is smaller than the height of the receiving groove, and the outer side of the top end of the elastic steel plate is stepped to form a clamping area, and the rubber member is arranged below the clamping area.
[0024] Advantages of the utility model:
[0025] 1) The utility model can not only realize the screening of the pulley processing blanks, but also buffer and guide the unqualified blanks, effectively reduce the impact force on the unqualified blanks when they fall, and then reduce or avoid the local deformation of the unqualified blanks due to falling, so that they can be processed into other small-sized blanks, improve the reuse rate of the pulley blanks, and reduce the unqualified rate; and the height adjustment mechanism and the adjustment and fixing mechanism cooperate with each other so that the receiving plate can be suitable for stably receiving and placing pulleys of different heights, and can effectively improve the stability of the pulley placement, and effectively prevent the pulley from tipping over during the push and transmission process of the receiving plate.
[0026] 2) The material blocking mechanism of the utility model includes an L-shaped material blocking member driven by a telescopic cylinder. The L-shaped material blocking member is hingedly mounted on a supporting frame. One end of the L-shaped material blocking member extends to one side of the unqualified blank discharge port of the conveyor belt, and the other end thereof is folded and extended outward to be provided with an elongated hole. The piston rod end of the telescopic cylinder is fixedly connected to a connector, and an axial rod penetrating the elongated hole is vertically fixedly connected to the connector. When the detection mechanism detects that the material is unqualified, the piston rod of the telescopic cylinder extends into place, and the end of the L-shaped material blocking member located on the conveyor belt is tilted from the hinge to the unqualified blank discharge port and connected to the unqualified blank discharge port, and cooperates with the conveying mechanism to guide and convey the unqualified blank, so that the unqualified blank can be smoothly discharged without affecting the conveying of other blanks, thereby ensuring a practical effect.
[0027] 3) The utility model is provided with a buffering guide mechanism for connecting the material collection frame at the unqualified blank discharge port. The buffering guide mechanism includes a group of upper slide members and lower slide members that are sleeved and slidably connected. The upper slide member is tilted and fixedly installed on the support frame corresponding to the unqualified blank discharge port. Both sides of the lower slide member are provided with corresponding first elastic members between the upper slide member, and the upper surface of the lower slide member is tilted downwardly fixedly connected with a corresponding material guide plate at the end that is not connected to the upper slide member. Generally, the inclined plate used for material guidance should not be too long. If the material is too long, the material will be stuck on the inclined plate due to friction. The required material collection frame is shorter, and the material collection frame needs to be replaced frequently due to the small number of blanks. In addition, a customized lower height material collection frame needs to be used. If the inclined plate is not long enough, the material discharge height is too high, and the material discharge is prone to local concave deformation problems, which affects the reuse rate and increases the unqualified rate. The utility model adds a buffer material guide mechanism with adjustable length. The length of the upper slide chute is shorter, ensuring that the sliding force of unqualified blanks is greater than the friction force, so that the upper slide chute not only plays the role of guiding materials but also can fix the lower slide chute. The blank slides to the lower slide chute and hits the guide plate. At this time, the lower slide chute moves downward, and the first elastic member is stretched to shorten the distance between the blank and the collection frame. The falling height of the blank is reduced, thereby effectively solving the problem of local depression caused by the high falling height. After the blank is discharged, the first elastic member is reset to drive the lower slide chute to reset.
[0028] 4) The utility model provides an embedding hole connected to the accommodating groove in a stepped shape downward at the bottom of the accommodating groove of the original receiving disc body, and then installs a height adjustment mechanism and an adjustment fixing mechanism between the embedding hole and the accommodating groove, and utilizes the gravity of the pulley to make the support plate connected to the second elastic member move downward, the second elastic member is compressed, and the adjustment fixing mechanism is driven to move downward when the support plate moves downward; the adjustment fixing mechanism includes a plurality of elastic steel plates respectively installed outwardly on the outer edges of the four sides of the support plate, and the elastic steel plates located on the opposite sides of the support plate are symmetrically arranged, and the top of the elastic steel plates is The end of the part extends outward and is placed on the outside of the accommodating groove. The supporting plate drives the elastic steel plate to move downward, and the elastic steel plate shrinks toward the middle due to the limitation of the accommodating groove. The inner fixed silicone member at the top end of the elastic steel plate is extruded and arranged between the pulley and the elastic steel plate, so that the elastic steel plate fixes the pulley, thereby effectively ensuring the stability of the pulley placement, and effectively preventing the pulley from tipping over during the process of the receiving plate being pushed and conveyed. Moreover, because the pulley is fixed by the height adjustment mechanism and the adjustment and fixing mechanism, it can also be applied to pulleys of higher sizes, thereby improving the practical effect of the utility model.
[0029] 5) The embedding hole of the utility model can ensure the compression stroke of the second elastic member, avoid deviation, and ensure the stability of the movement of the support plate; the second elastic member can ensure that the support plate is reset to its back to the embedding hole and the elastic steel plate is reset and opened when the pulley is taken out, so as to be used again. The utility model is provided with a smooth and flat buffer chamfer at the connection point where the receiving plate is located at the top of the accommodating groove, and a corresponding rubber member is provided on the outer side of the elastic steel plate at a position corresponding to the buffer chamfer. The buffer chamfer can protect the rubber member and avoid scratching the rubber member when the elastic steel plate moves downward; when the pulley is placed on the upper side of the support plate, the rubber member is squeezed and arranged between the elastic steel plate and the inner wall of the accommodating groove to further fix the pulley.
[0030] 6) When the receiving groove is a shallow hole groove, the utility model can extend the height of the elastic steel plate to make it higher than the height of the receiving groove, and thus can be suitable for the placement of higher-sized pulleys; when the receiving groove is a deep hole groove, the height of the elastic steel plate is smaller than the height of the receiving groove, and a stepped clamping area is provided on the outer side of the top end of the elastic steel plate, so that it has sufficient depth for the robot to enter the clamping area to clamp the pulley, which is suitable for lower-sized pulleys to ensure practical effects. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a structural schematic diagram of the utility model.
[0032] Figure 2 for Figure 2 A partial enlarged schematic diagram of .
[0033] Figure 3 for Figure 2Schematic diagram of usage status.
[0034] Figure 4 for Figure 3 Enlarged schematic diagram of the buffer guide mechanism in FIG.
[0035] Figure 5 for Figure 3 Enlarged schematic diagram of the material blocking mechanism in .
[0036] Figure 6 It is a structural schematic diagram of the receiving plate in the utility model.
[0037] Figure 7 for Figure 6 Longitudinal cross-sectional view of .
[0038] Figure 8 for Figure 7 Schematic diagram of usage status.
[0039] Fig. 9 for Figure 8 Longitudinal cross-sectional view of .
[0040] Fig.10 This is a schematic diagram of the structure of the second embodiment of the present utility model.
[0041] Fig.11 for Fig.10 Longitudinal cross-sectional view of .
[0042] In the attached drawings: a conveying mechanism 1, a qualified blank discharge port 101, an unqualified blank discharge port 102, a conveying belt 103, a motor 104, a limit stop bar 105, a material blocking baffle 2, a detection mechanism 3, a material blocking mechanism 4, a telescopic cylinder 401, an L-shaped material blocking member 402, an elongated hole 4021, a connecting member 403, a buffer material guiding mechanism 5, an upper slide member 501, a lower slide member 502, a bottom plate 5011, a limit plate 5012, a first elastic member 503, a support frame 6, a material collecting frame 7, a conveying mechanism 8, Receiving plate 9, accommodating groove 901, embedding hole 902, buffer chamfer 903, clamping robot 10, power mechanism 11, transmission mechanism 12, driving roller 1201, driving motor 1202, height adjustment mechanism 13, supporting plate 1301, second elastic member 1302, adjusting and fixing mechanism 14, elastic steel plate 1401, silicone member 1402, shaft 15, guide plate 16, slide groove and slide rail assembly 17, first positioning plate 18, second positioning plate 19, rubber member 20, pulley blank 21. DETAILED DESCRIPTION
[0043] In order to facilitate understanding by those skilled in the art, the structure of the present invention is further described in detail with reference to the accompanying drawings:
[0044] Embodiment 1
[0045] refer to Figure 1-9 , a feeding mechanism for pulley processing, comprising:
[0046] A conveying mechanism 1, wherein a qualified blank discharge port 101 and an unqualified blank discharge port 102 are respectively provided at the end and the middle side of the conveying mechanism 1, and a corresponding material blocking baffle 2 is provided at the qualified blank discharge port 101;
[0047] The detection mechanism 3 is installed at the feeding end of the conveying mechanism 1, and is used to detect whether the pulley blank 21 is qualified, and transmit the detection signal to the control system to control the action of the blocking mechanism 4;
[0048] The material intercepting mechanism 4 is installed at the rear side of the detection mechanism 3 and at the side opposite to the unqualified blank discharge port 102, and is used to intercept and conduct the unqualified pulley blank 21;
[0049] The buffer guide mechanism 5 is arranged at the unqualified blank discharge port 102 of the conveying mechanism 1, and is used for conveying unqualified blanks and adjusting the descending height of unqualified blanks. The buffer guide mechanism 5 comprises a group of upper slide members 501 and lower slide members 502 which are sleeved and slidably connected up and down. The upper slide member 501 is tilted and fixedly installed on the support frame 6 corresponding to the unqualified blank discharge port 102. Both sides of the lower slide member 502 are provided with corresponding first elastic members 503 between the upper slide member 501, and the upper surface thereof is tilted downwardly and fixedly connected with corresponding guide plates 16 at the ends which are not connected to the upper slide member 501. The first elastic member 503 enables the lower slide member 502 to have a movement tendency of sliding and returning to the upper slide member 501. When the unqualified blank is discharged to the guide plate 16 along the buffer guide mechanism 5, the first elastic member 503 is stretched and the lower slide member 502 moves downward.
[0050] A material collecting frame 7 is arranged at the material discharging port of the buffer material guiding mechanism 5;
[0051] The transmission mechanism 8 is used to transmit the receiving plate 9, which is installed at the qualified blank discharge port 101 and is arranged perpendicularly to the transmission mechanism 1. The transmission mechanism 8 is installed with a corresponding gripping manipulator on the other side where the transmission mechanism 1 is not arranged. One end of the transmission mechanism 8 is provided with a power mechanism 11 for pushing the receiving plate 9, and the other end thereof is provided with a transmission mechanism 12 perpendicularly thereto;
[0052] The receiving plate 9 has a plurality of receiving grooves 901 arranged in a matrix on its upper part for placing the pulley blank 21, and the receiving plate 9 has an embedding hole 902 connected to the receiving groove 901 in a stepped manner downward at the bottom of the receiving groove 901; the receiving plate 9 is provided with a corresponding height adjustment mechanism 13 and an adjustment fixing mechanism 14 at the position of each receiving groove 901, and the height adjustment mechanism 13 includes a support plate 1301 which can be installed in the receiving groove 901 and can be moved up and down, and the lower side of the support plate 1301 is downwardly connected to a corresponding second elastic member 1302, and the second elastic member 1302 enables the support plate 1301 to have a movement tendency of moving upward to the side away from the embedding hole 902; The adjusting and fixing mechanism 14 includes a plurality of elastic steel plates 1401 which are respectively installed outwardly and tilted on the outer edges of the supporting plate 1301, and the elastic steel plates 1401 located on the opposite sides of the supporting plate 1301 are symmetrically arranged, and the top ends of the elastic steel plates 1401 extend outwardly and are placed on the outside of the accommodating groove 901, and the inner sides of the top ends thereof are fixedly connected with corresponding silicone members 1402. When the pulley blank 21 is placed on the upper side of the supporting plate 1301, the second elastic member 1302 is compressed and the supporting plate 1301 moves downward, and the elastic steel plate 1401 swings inward relatively to the silicone member 1402 and is extruded and arranged between the pulley blank 21 and the elastic steel plate 1401.
[0053] The utility model can not only realize the screening of the pulley blank 21 during processing, but also buffer and guide unqualified blanks, effectively reduce the impact force on the unqualified blanks when they fall, and thus reduce or avoid local deformation of the unqualified blanks due to falling, so that they can be processed into other small-sized blanks, thereby improving the reuse rate of the pulley blank 21 and reducing the unqualified rate; and the height adjustment mechanism 13 and the adjustment and fixing mechanism 14 cooperate with each other so that the receiving plate 9 can be suitable for stably receiving and placing pulley blanks 21 of different heights, and can effectively improve the stability of the placement of the pulley blank 21, and effectively prevent the pulley blank 21 from tipping over during the process of the receiving plate 9 being pushed and conveyed.
[0054] The conveying mechanism 1 includes a group of rolling rollers rotatably mounted on a supporting frame 6, a conveying belt 103 tensioned between the rolling rollers, and any one of the rolling rollers extending outwardly and connected to the output shaft end of the motor 104, and both sides of the conveying belt 103 are gap-arranged with limit bars 105 for limiting the pulley blank 21.
[0055] The material blocking mechanism 4 includes a telescopic cylinder 401 installed on the supporting frame 6 on the opposite side of the unqualified blank discharge port 102, and an L-shaped material blocking member 402 hingedly installed at a corresponding position on the supporting frame 6, one end of the L-shaped material blocking member 402 extends to the unqualified blank discharge port 102 side of the conveyor belt 103, and the other end thereof is folded and extended outward to provide an elongated hole 4021, a connecting member 403 is fixedly connected to the piston rod end of the telescopic cylinder 401, and an axle 15 passing through the elongated hole 4021 is vertically fixed to the connecting member 403; when the piston rod of the telescopic cylinder 401 is extended, the end of the L-shaped material blocking member 402 located on the conveyor belt 103 tilts from the hinge to the unqualified blank discharge port 102 and is connected to the unqualified blank discharge port 102.
[0056] The material blocking mechanism 4 of the utility model comprises an L-shaped material blocking member 402 driven by a telescopic cylinder 401, the L-shaped material blocking member 402 is hingedly mounted on the support frame 6, one end of the L-shaped material blocking member 402 extends to the side of the unqualified blank discharge port 102 of the conveyor belt 103, and the other end thereof is folded and extended outwardly to be provided with an elongated hole 4021, the piston rod end of the telescopic cylinder 401 is fixedly connected with a connecting member 403, and a shaft 15 penetrating the elongated hole 4021 is vertically fixedly connected to the connecting member 403. When the detection mechanism 3 detects that the material is unqualified, the piston rod of the telescopic cylinder 401 extends into place, the end of the L-shaped material blocking member 402 located on the conveyor belt 103 is tilted from the hinge to the unqualified blank discharge port 102 and connected to the unqualified blank discharge port 102, and cooperates with the conveying mechanism 1 to guide and convey the unqualified blank, so that the unqualified blank is smoothly discharged without affecting the conveying of other blanks, thereby ensuring the practical effect.
[0057] The upper slide groove member 501 and the lower slide groove member 502 both include a bottom plate 5011 and limit plates 5012 fixedly connected to both sides of the bottom plate 5011, and the lower slide groove member 502 is provided with a corresponding discharge port between the downwardly inclined end of the guide plate 16 and the limit plates 5012; corresponding slide groove and rail assemblies 17 are provided between the corresponding limit plates 5012 on the upper slide groove member 501 and the lower slide groove member 502; the first positioning plates 18 and the second positioning plates 19 are fixedly connected to the corresponding positions on both sides of the upper slide groove member 501 and the lower slide groove member 502, and the first elastic member 503 is respectively installed between the corresponding first positioning plates 18 and the second positioning plates 19, and its two ends are respectively fixedly connected to the first positioning plates 18 and the second positioning plates 19.
[0058] The utility model is provided with a buffering guide mechanism 5 for connecting the collection frame 7 at the unqualified blank discharge port 102. The buffering guide mechanism 5 comprises a set of upper slide members 501 and lower slide members 502 which are sleeved and slidably connected up and down. The upper slide member 501 is tilted and fixedly installed on the support frame 6 corresponding to the unqualified blank discharge port 102. Both sides of the lower slide member 502 are provided with corresponding first elastic members 503 between the upper slide member 501, and the upper surface of the lower slide member 502 is tilted downwardly fixedly connected with a corresponding guide plate 16 at the end not connected to the upper slide member 501. Generally, the inclined plate used for guiding materials should not be too long. If the material is too long, the material will be stuck on the inclined plate due to friction. Moreover, the required collection frame 7 is shorter, and the collection frame 7 needs to be replaced frequently due to the small number of blanks. Moreover, a customized collection frame 7 with a lower height needs to be adopted. However, if the inclined plate is not long enough, the material discharge height is too high, and the material discharge is prone to local concave deformation problems, which affects the reuse rate and increases the unqualified rate. The utility model adds a buffer guide mechanism 5 with adjustable length, and the upper slide chute 501 is shorter, ensuring that the sliding force of unqualified blanks is greater than the friction force, so that the upper slide chute 501 not only plays the role of guiding materials but also can fix the lower slide chute 502. The blank slides to the lower slide chute 502 and hits the guide plate 16. At this time, the lower slide chute 502 moves downward, and the first elastic member 503 is stretched to shorten the distance between the blank and the collection frame 7. The falling height of the blank is reduced, thereby effectively solving the problem of local depression caused by the high falling height. After the blank is discharged, the first elastic member 503 is reset to drive the lower slide chute 502 to achieve reset.
[0059] The power mechanism 11 is a group of synchronous drive cylinders, the piston rods of the synchronous drive cylinders are connected to the same push plate, and the output mechanism 12 includes a plurality of drive rollers 1201 arranged to rotate side by side. The drive rollers 1201 are connected by chains and gears, and any one of the drive rollers 1201 extends outward and is connected to the output shaft end of the drive motor 1202.
[0060] The second elastic member 1302 is a small stiffness spring uprightly arranged in the embedding hole 902 , and the two ends of the small stiffness spring are respectively fixed to the support plate 1301 and the lower surface of the embedding hole 902 , and the width of the support plate 1301 is greater than the diameter of the embedding hole 902 .
[0061] The connection point of the receiving plate 9 at the top of the accommodating groove 901 is set as a smooth and flat buffer chamfer 903, and the outer side surface of the elastic steel plate 1401 is provided with a corresponding rubber part 20 at a position corresponding to the buffer chamfer 903; when the pulley blank 21 is placed on the upper side of the supporting plate 1301, the rubber part 20 is extruded and arranged between the elastic steel plate 1401 and the inner wall of the accommodating groove 901.
[0062] The utility model has an embedding hole 902 connected to the accommodating groove 901 in a stepped shape at the bottom of the original receiving plate 9 body, and then a height adjustment mechanism 13 and an adjustment fixing mechanism 14 are installed between the embedding hole 902 and the accommodating groove 901. The gravity of the pulley blank 21 is used to make the support plate 1301 connected to the second elastic member 1302 move downward, and the second elastic member 1302 is compressed. When the support plate 1301 moves downward, the adjustment fixing mechanism 14 is driven to move downward; the adjustment fixing mechanism 14 includes a plurality of elastic steel plates 1401 respectively installed outwardly on the outer edges of the four sides of the support plate 1301, and the elastic steel plates 1401 located on the opposite sides of the support plate 1301 are symmetrically arranged, and the top of the elastic steel plates 1401 The end extends outward and is placed on the outside of the accommodating groove 901. The support plate 1301 drives the elastic steel plate 1401 to move downward. At the same time, the elastic steel plate 1401 shrinks toward the middle due to the limitation of the accommodating groove 901, and the inner fixed silicone member 1402 at the top end of the elastic steel plate 1401 is extruded and arranged between the pulley blank 21 and the elastic steel plate 1401, so that the elastic steel plate 1401 fixes the pulley blank 21, thereby effectively ensuring the stability of the placement of the pulley blank 21, and effectively preventing the pulley blank 21 from tipping over during the process of the receiving plate 9 being pushed and conveyed. Moreover, since the pulley blank 21 is fixed by the height adjustment mechanism 13 and the adjustment and fixing mechanism 14, it can also be applied to pulley blanks 21 with higher sizes, thereby improving the practical effect of the utility model.
[0063] The embedding hole 902 of the utility model can ensure the compression stroke of the second elastic member 1302, avoid deviation, and ensure the stability of the movement of the support plate 1301; the second elastic member 1302 can ensure that the support plate 1301 is reset to the embedding hole 902 and the elastic steel plate 1401 is reset and opened when the pulley blank 21 is taken out, so as to be used again. The utility model is provided with a smooth planar buffer chamfer 903 at the connection point where the receiving plate 9 is located at the top of the receiving groove 901, and the outer side surface of the elastic steel plate 1401 is provided with a corresponding rubber member 20 at a position corresponding to the buffer chamfer 903. The setting of the buffer chamfer 903 can protect the rubber member 20 and avoid scratching the rubber member 20 when the elastic steel plate 1401 moves downward; when the pulley blank 21 is placed on the upper side of the support plate 1301, the rubber member 20 is squeezed and arranged between the elastic steel plate 1401 and the inner side wall of the receiving groove 901, further fixing the pulley blank 21.
[0064] The outer edges of the supporting plate 1301 are provided with gaps with the inner side walls of the corresponding receiving groove 901 . When the elastic steel plate 1401 is arranged upright, a gap is provided between it and the inner side walls of the receiving groove 901 .
[0065] When the receiving groove 901 is a shallow hole groove, the height of the elastic steel plate 1401 is greater than the height of the receiving groove 901. When the receiving groove 901 is a shallow hole groove, the height of the elastic steel plate 1401 can be extended to be higher than the height of the receiving groove 901, thereby being suitable for placing a pulley blank 21 of a higher size.
[0066] Embodiment 2
[0067] refer to Figure 10-11 , which is different from the first embodiment, is that when the receiving groove 901 is a deep hole groove, the height of the elastic steel plate 1401 is smaller than the height of the receiving groove 901, and the outer side of the top end of the elastic steel plate 1401 is arranged in a step shape to form a clamping area, and the rubber member 20 is arranged below the clamping area.
[0068] When the accommodating groove 901 is a deep hole groove, the height of the elastic steel plate 1401 is smaller than the height of the accommodating groove 901. By setting a stepped clamping area on the outer side of the top end of the elastic steel plate 1401, it has sufficient depth for the robot to enter the clamping area to clamp the pulley blank 21, which is suitable for pulley blanks 21 of lower sizes to ensure practical effects.
[0069] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A feeding mechanism for pulley processing, characterized in that: include: A conveying mechanism (1), wherein a qualified blank discharge port (101) and an unqualified blank discharge port (102) are respectively arranged at the end and the middle side of the conveying mechanism (1), and a corresponding material blocking baffle (2) is arranged at the qualified blank discharge port (101); A detection mechanism (3) is installed at the feeding end of the conveying mechanism (1) and is used to detect whether the pulley blank is qualified and transmit the detection signal to the control system to control the action of the blocking mechanism (4); A material intercepting mechanism (4) is installed at the rear side of the detection mechanism (3) and at the side opposite to the unqualified blank discharge port (102), and is used to intercept and conduct unqualified pulley blanks; The buffer guide mechanism (5) is arranged at the unqualified blank discharge port (102) of the conveying mechanism (1) and is used to convey the unqualified blank and adjust the descending height of the unqualified blank. The buffer guide mechanism (5) comprises a set of upper slide members (501) and lower slide members (502) which are sleeved and slidably connected up and down. The upper slide member (501) is tilted and fixedly installed on a support frame (6) corresponding to the unqualified blank discharge port (102). Both sides of the lower slide member (502) are connected to the upper slide member (501). 1) are provided with corresponding first elastic members (503), and the upper surface thereof is fixedly connected with corresponding material guide plates (16) at an end portion not connected to the upper slide groove member (501) in an inclined manner downward, the first elastic member (503) enables the lower slide groove member (502) to have a movement tendency of sliding and returning to the upper slide groove member (501), and when unqualified blanks are discharged along the buffer material guide mechanism (5) to the material guide plate (16), the first elastic member (503) is stretched and the lower slide groove member (502) moves downward; A material collecting frame (7) is arranged at the material discharge port of the buffer material guiding mechanism (5); A transmission mechanism (8) is used to transmit the receiving plate (9), which is installed at the qualified blank discharge port (101) and is arranged perpendicularly to the transmission mechanism (1). A corresponding gripping robot is installed on the other side of the transmission mechanism (8) where the transmission mechanism (1) is not arranged. A power mechanism (11) for pushing the receiving plate (9) is arranged at one end of the transmission mechanism (8), and a transmission mechanism (12) is arranged perpendicularly thereto at the other end. A receiving plate (9) is provided with a plurality of receiving grooves (901) for placing pulleys arranged in a matrix on its upper part, and the receiving plate (9) is provided with an embedding hole (902) connected to the receiving groove (901) in a stepped manner downward at the bottom of the receiving groove (901); the receiving plate (9) is provided with a corresponding height adjustment mechanism (13) and an adjustment fixing mechanism (14) at the position of each receiving groove (901), and the height adjustment mechanism (13) comprises a support plate (1301) which can be installed in the receiving groove (901) so as to be movable up and down, and the lower side of the support plate (1301) is downwardly connected with a corresponding second elastic member (1302), and the second elastic member (1302) enables the support plate (1301) to have a movement to move upward to the side opposite to the embedding hole (902). The adjusting and fixing mechanism (14) comprises a plurality of elastic steel plates (1401) which are respectively installed outwardly and tilted on the outer edges of the supporting plate (1301), and the elastic steel plates (1401) located on the opposite sides of the supporting plate (1301) are symmetrically arranged, and the top ends of the elastic steel plates (1401) extend outwardly and are arranged on the outside of the accommodating groove (901), and the inner sides of the top ends thereof are fixedly connected with corresponding silicone members (1402). When the pulley is placed on the upper side of the supporting plate (1301), the second elastic member (1302) is compressed and the supporting plate (1301) moves downward, and the elastic steel plate (1401) swings inward relatively to the silicone member (1402) and is squeezed and arranged between the pulley and the elastic steel plate (1401).
2. A feeding mechanism for pulley processing according to claim 1, characterized in that: The conveying mechanism (1) comprises a group of rolling rollers rotatably mounted on a supporting frame (6), a conveying belt (103) tensioned between the rolling rollers, an output shaft end of any one of the rolling rollers extending outwardly and connected to a motor (104), and a limit stop bar (105) for limiting the position of the pulley blank is provided in a gap on both sides of the conveying belt (103).
3. A feeding mechanism for pulley processing according to claim 2, characterized in that: The material blocking mechanism (4) comprises a telescopic cylinder (401) mounted on a support frame (6) on a side opposite to the unqualified blank discharge port (102), and an L-shaped material blocking member (402) hingedly mounted at a corresponding position on the support frame (6), one end of the L-shaped material blocking member (402) extending to the unqualified blank discharge port (102) side of the conveyor belt (103), and the other end thereof folded outwardly and extending to be provided with an elongated hole (4021) The piston rod end of the telescopic cylinder (401) is fixedly connected to a connecting piece (403), and a shaft (15) penetrating the elongated hole (4021) is vertically fixedly connected to the connecting piece (403); when the piston rod of the telescopic cylinder (401) is extended, the end of the L-shaped material blocking member (402) located on the conveyor belt (103) is tilted from the hinge to the unqualified blank discharge port (102) and connected to the unqualified blank discharge port (102).
4. A feeding mechanism for pulley processing according to claim 1, characterized in that: The upper slide groove member (501) and the lower slide groove member (502) both include a bottom plate (5011) and limit plates (5012) fixedly connected to both sides of the bottom plate (5011), and the lower slide groove member (502) is provided with a corresponding discharge port between the downwardly inclined end of the guide plate (16) and the limit plates (5012); corresponding slide groove and rail assemblies (17) are provided between the corresponding limit plates (5012) on the upper slide groove member (501) and the lower slide groove member (502); the first positioning plate (18) and the second positioning plate (19) are fixedly connected to the corresponding positions on both sides of the upper slide groove member (501) and the lower slide groove member (502), and the first elastic member (503) is respectively installed between the corresponding first positioning plate (18) and the second positioning plate (19), and its two ends are respectively fixedly connected to the first positioning plate (18) and the second positioning plate (19).
5. A feeding mechanism for pulley processing according to claim 1, characterized in that: The power mechanism (11) is a group of synchronous drive cylinders, the piston rods of the synchronous drive cylinders are connected to the same push plate, and the output mechanism (12) includes a plurality of drive rollers (1201) arranged to rotate side by side, the drive rollers (1201) are connected by chains and gears, and any one of the drive rollers (1201) extends outward and is connected to the output shaft end of the drive motor (1202).
6. A feeding mechanism for pulley processing according to claim 1, characterized in that: The second elastic member (1302) is a small-rigidity spring uprightly arranged in the embedding hole (902), and the two ends of the small-rigidity spring are respectively fixed to the lower surface of the support plate (1301) and the embedding hole (902), and the width of the support plate (1301) is greater than the diameter of the embedding hole (902).
7. A feeding mechanism for pulley processing according to claim 1, characterized in that: The connection point of the receiving plate (9) at the top of the receiving groove (901) is arranged as a smooth and planar buffer chamfer (903), and the outer side surface of the elastic steel plate (1401) is provided with a corresponding rubber member (20) at a position corresponding to the buffer chamfer (903); when the pulley is placed on the upper side of the supporting plate (1301), the rubber member (20) is extruded and arranged between the elastic steel plate (1401) and the inner side wall of the receiving groove (901).
8. A feeding mechanism for pulley processing according to claim 1, characterized in that: The outer edges of the supporting plate (1301) are provided with gaps with the inner walls of the corresponding receiving groove (901), and when the elastic steel plate (1401) is arranged upright, a gap is provided between it and the inner walls of the receiving groove (901).
9. A feeding mechanism for pulley processing according to claim 1, characterized in that: When the receiving groove (901) is a shallow hole groove, the height of the elastic steel plate (1401) is greater than the height of the receiving groove (901).
10. A feeding mechanism for pulley processing according to claim 7, characterized in that: When the receiving groove (901) is a deep hole groove, the height of the elastic steel plate (1401) is smaller than the height of the receiving groove (901), and the outer side of the top end of the elastic steel plate (1401) is arranged in a step shape to form a clamping area, and the rubber part (20) is arranged below the clamping area.
