Bundling machine for knitted cotton material processing
By introducing tension adjustment components and monitoring components into the knitted cotton bundle machine, using structures such as rotary rods, threads and springs, adaptive adjustment of the tensioning degree of knitted cotton is achieved, and the inconvenience and space in the prior art is solved. Occupancy issues improve production efficiency and equipment flexibility.
Patent Information
- Application Number
- CN202420712050.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-08
AI Technical Summary
When adjusting the tension force, existing knitted cotton bundle machines need to replace tension rollers of different thicknesses, which is inconvenient to operate and occupy space, and it is difficult to achieve precise tension adjustment.
A bundle machine including a tension adjustment assembly and a monitoring assembly is designed. Through a combination of rotating rod, thread, moving plate, adaptive assembly and spring, a pressure sensor and a control motor are used to achieve adaptive adjustment of the tensioning degree of knitted cotton. , automatically adjust the distance of the guide wheel assembly to adjust the tension force.
The precise adjustment of the tension of knitted cotton material is achieved, reducing operational complexity and storage space requirements, and improving production efficiency and equipment flexibility.
Smart Images

Figure CN222138248U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of knitted cotton material processing, and more specifically to a bunching machine for knitted cotton material processing. Background Art
[0002] The knitted cotton bundling machine is a device used for automatic bundling and winding of fabrics or textiles. It is often used in fabric production lines to bundle, fold and wind fabrics or textiles from the production process for subsequent packaging, storage and transportation.
[0003] Knitted cotton materials are fed into the working area of the bunching machine through a feeding system. The fabrics are collected one by one and arranged in a specific direction through devices such as conveyor belts or reels, usually bundled and rolled according to width.
[0004] In order to maintain the appropriate tension of the knitted cotton material, tensioning rollers of different thicknesses are usually selected according to the cotton material to tension the cotton material during the actual production process. When the tension on the cotton material needs to be increased, the tensioning roller with a larger diameter is directly replaced to achieve the purpose of increasing the tension.
[0005] However, this method is very inconvenient in actual use. On the one hand, it is necessary to disassemble and assemble tension rollers of different thicknesses to ensure the tension, and on the other hand, it also means that multiple tension rollers of different thicknesses need to be stored. Utility Model Content
[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides a bunching machine for knitted cotton material processing to solve the problems existing in the above-mentioned background technology.
[0007] The utility model provides the following technical solutions: a bunching machine for processing knitted cotton materials, comprising a winding component and a tensioning adjustment component, the tensioning adjustment component comprising a fixed frame, a rotating rod movably sleeved on the back side of the inner side of the fixed frame, a first thread and a second thread are respectively provided on the top and bottom of the outer side of the rotating rod, a movable plate is threadedly sleeved on the outer sides of the first thread and the second thread, adaptive components are installed on the left side of the back side of the movable plate at the top and on the right side of the back side of the movable plate at the bottom, guide wheel components are installed on the inner sides of the two adaptive components, and a monitoring component is installed on the top of the adaptive component at the top.
[0008] Furthermore, a control motor is fixedly connected to the top of the fixed frame, a driving gear is fixedly connected to the output shaft of the control motor, a driven gear is fixedly sleeved on the top of the outer side of the rotating rod, and the driven gear is meshed with the driving gear.
[0009] Furthermore, a limiting rod is fixedly connected to the front side of the inner side of the fixing frame, the limiting rod is movably sleeved with the movable plate, and the thread directions of the first thread and the second thread are opposite.
[0010] Furthermore, the adaptive component includes a support plate fixedly connected to the back of the movable plate, a cylindrical rod is movably sleeved on the surface of the support plate, an end of the cylindrical rod away from the guide wheel assembly is fixedly connected to a cylindrical block, a spring is provided on the outer side of the cylindrical rod, one end of the spring is fixedly connected to the surface of the support plate, and the other end of the spring is fixedly connected to the cylindrical block.
[0011] Furthermore, the guide wheel assembly includes a fixed plate fixedly connected to the cylindrical rod, the front and back sides of the fixed plate are fixedly connected to a fixed frame, the inner side of the fixed frame is movably sleeved with a roller, and the outer side of the roller is fixedly sleeved with a roller.
[0012] Furthermore, the monitoring component includes a connecting plate fixedly connected to the surface of the fixing plate, a fixing block is fixedly connected to the top of the right side of the connecting plate, and a pressure sensor is installed at the bottom of the fixing block.
[0013] Technical effects and advantages of the utility model:
[0014] 1. The utility model is provided with a tension adjustment component and a monitoring component. When the tension becomes too large, the knitted cotton material will pull the top guide wheel component downward a large distance, so that the pressure sensor is squeezed on the surface of the support plate. The pressure sensor transmits a signal to the control motor, which starts the control motor to drive the driving gear to rotate, and drives the rotating rod to rotate through the meshing action with the driven gear. Under the thread thrust of the first thread and the second thread, the two moving plates approach each other, thereby reducing the vertical distance between the two guide wheel assemblies, thereby reducing the tension of the knitted cotton material.
[0015] 2. The utility model is provided with an adaptive component. When the tension of the knitted cotton material increases, the two guide wheel assemblies are pulled closer to each other and the spring is compressed. When the tension of the knitted cotton material decreases, the two guide wheel assemblies move away from each other in the vertical direction under the action of the elastic force of the spring, thereby realizing adaptive adjustment of the tension of the knitted cotton material. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure 2 It is a schematic diagram of the structure of the tensioning adjustment component of the utility model.
[0018] Figure 3 This is a schematic diagram of the adaptive component structure of the utility model.
[0019] Figure 4 This is a schematic diagram of the monitoring component structure of the utility model.
[0020] The accompanying drawings are marked as follows: 1. Winding assembly; 2. Tensioning adjustment assembly; 201. Fixed frame; 202. Rotating rod; 221. First thread; 222. Second thread; 203. Moving plate; 204. Limiting rod; 205. Driven gear; 206. Control motor; 207. Driving gear; 208. Adaptive assembly; 281. Support plate; 282. Cylindrical rod; 283. Cylindrical block; 284. Spring; 209. Guide wheel assembly; 291. Fixed plate; 292. Fixed frame; 293. Roller; 294. Drum; 210. Monitoring assembly; 211. Connecting plate; 212. Fixed block; 213. Pressure sensor. DETAILED DESCRIPTION
[0021] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The present invention involves a knitted cotton material processing bunching machine and is not limited to the various structures recorded in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0022] Reference Figure 1-Figure 4 The utility model provides a bunching machine for processing knitted cotton materials, including a winding component 1 and a tensioning adjustment component 2. The tensioning adjustment component 2 includes a fixed frame 201, and a rotating rod 202 is movably sleeved on the back side of the inner side of the fixed frame 201. The top and bottom of the outer side of the rotating rod 202 are respectively provided with a first thread 221 and a second thread 222. The outer sides of the first thread 221 and the second thread 222 are both threadedly sleeved with a moving plate 203. Adaptive components 208 are installed on the left side of the back side of the top moving plate 203 and the right side of the back side of the bottom moving plate 203. Guide wheel components 209 are installed on the inner sides of the two adaptive components 208, and a monitoring component 210 is installed on the top of the top adaptive component 208.
[0023] In the embodiment of the present application, the pressure sensor 213 and the control motor 206 are electrically connected, and the knitted cotton material passes through the top of the top roller 294 and the bottom of the bottom roller 294 respectively. By adjusting the distance between the two movable plates 203, the distance between the two guide wheel assemblies 209 is adjusted, thereby adjusting the tension of the knitted cotton material during transmission. When the tension of the knitted cotton material increases, the two guide wheel assemblies 209 are pulled closer to each other, and the spring 284 is compressed. When the tension of the knitted cotton material decreases, under the elastic force of the spring 284, the two guide wheel assemblies 209 move away from each other in the vertical direction, thereby achieving the knitted cotton material. Adaptive adjustment of the material tension. When the tension becomes too large, the knitted cotton material will pull the top guide wheel assembly 209 downward a large distance, so that the pressure sensor 213 is squeezed on the surface of the support plate 281. The pressure sensor 213 transmits a signal to the control motor 206, and the control motor 206 is started to drive the active gear 207 to rotate, and through the meshing action with the driven gear 205, the rotating rod 202 is driven to rotate. Under the thread thrust of the first thread 221 and the second thread 222, the two movable plates 203 approach each other, thereby reducing the vertical distance between the two guide wheel assemblies 209, thereby reducing the tension of the knitted cotton material.
[0024] In a preferred embodiment, a control motor 206 is fixedly connected to the top of the fixed frame 201, a driving gear 207 is fixedly connected to the output shaft of the control motor 206, a driven gear 205 is fixedly sleeved on the top of the outer side of the rotating rod 202, the driven gear 205 and the driving gear 207 are meshed with each other to control the forward rotation and flipping of the control motor 206, and the meshing action of the driving gear 207 and the driven gear 205 can drive the rotating rod 202 to rotate, thereby adjusting the distance between the two movable plates 203.
[0025] In a preferred embodiment, a limiting rod 204 is fixedly connected to the front side of the inner side of the fixed frame 201, and the limiting rod 204 is movably connected to the movable plate 203. The thread directions of the first thread 221 and the second thread 222 are opposite. The limiting rod 204 plays a positioning role for the movable plate 203, so that when the rotating rod 202 rotates, the movable plate 203 can be lifted and lowered smoothly.
[0026] In a preferred embodiment, the adaptive component 208 includes a support plate 281 fixedly connected to the back of the movable plate 203, and a cylindrical rod 282 is movably sleeved on the surface of the support plate 281. The end of the cylindrical rod 282 away from the guide wheel assembly 209 is fixedly connected to a cylindrical block 283. A spring 284 is arranged on the outer side of the cylindrical rod 282, and one end of the spring 284 is fixedly connected to the surface of the support plate 281, and the other end of the spring 284 is fixedly connected to the cylindrical block 283. When the tension of the knitted cotton material increases, the two guide wheel assemblies 209 are pulled closer to each other, and the spring 284 is compressed. When the tension of the knitted cotton material decreases, under the action of the elastic force of the spring 284, the two guide wheel assemblies 209 move away from each other in the vertical direction, thereby realizing adaptive adjustment of the tension of the knitted cotton material.
[0027] In a preferred embodiment, the guide wheel assembly 209 includes a fixed plate 291 fixedly connected to the cylindrical rod 282, the front and back sides of the fixed plate 291 are fixedly connected to a fixed frame 292, a roller 293 is movably sleeved on the inner side of the fixed frame 292, and a drum 294 is fixedly sleeved on the outer side of the roller 293. When the knitted cotton material is transmitted through the outer side of the drum 294, it can drive the roller 293 to rotate.
[0028] In a preferred embodiment, the monitoring component 210 includes a connecting plate 211 fixedly connected to the surface of the fixing plate 291, a fixing block 212 is fixedly connected to the top of the right side of the connecting plate 211, and a pressure sensor 213 is installed at the bottom of the fixing block 212. When the tension becomes too large, the connecting plate 211 drives the monitoring component 210 to move toward the support plate 281, so that the pressure sensor 213 is squeezed on the surface of the support plate 281, and the pressure sensor 213 transmits the signal to the control motor 206.
[0029] The working principle of the utility model is as follows: the pressure sensor 213 and the control motor 206 are electrically connected, and the knitted cotton material passes through the top of the top roller 294 and the bottom of the bottom roller 294 respectively. By adjusting the distance between the two moving plates 203, the distance between the two guide wheel assemblies 209 is adjusted, thereby adjusting the tension of the knitted cotton material during transmission. When the tension of the knitted cotton material increases, the two guide wheel assemblies 209 are pulled closer to each other, and the spring 284 is compressed. When the tension of the knitted cotton material decreases, under the elastic force of the spring 284, the two guide wheel assemblies 209 move away from each other in the vertical direction, thereby realizing the knitting of the needle. Adaptive adjustment of the tension of the woven cotton material. When the tension becomes too large, the knitted cotton material will pull the top guide wheel assembly 209 downward a large distance, so that the pressure sensor 213 is squeezed on the surface of the support plate 281. The pressure sensor 213 transmits a signal to the control motor 206, and the control motor 206 is started to drive the driving gear 207 to rotate, and through the meshing action with the driven gear 205, the rotating rod 202 is driven to rotate. Under the thread thrust of the first thread 221 and the second thread 222, the two moving plates 203 approach each other, thereby reducing the vertical distance between the two guide wheel assemblies 209, thereby reducing the tension of the knitted cotton material.
[0030] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0031] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0032] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A knitted cotton material processing bundling machine, comprising a winding component (1), a tensioning adjustment component (2), Features: The tension adjustment component (2) comprises a fixed frame (201), the inner back side of the fixed frame (201) is movably sleeved with a rotating rod (202), the top and bottom of the outer side of the rotating rod (202) are respectively provided with a first thread (221) and a second thread (222), the outer sides of the first thread (221) and the second thread (222) are both threadedly sleeved with a moving plate (203), the left side of the back side of the top moving plate (203) and the right side of the back side of the bottom moving plate (203) are both installed with an adaptive component (208), the inner sides of the two adaptive components (208) are both installed with a guide wheel component (209), and the top of the top adaptive component (208) is installed with a monitoring component (210).
2. A knitted cotton material processing bunching machine according to claim 1, Features: The top of the fixed frame (201) is fixedly connected to a control motor (206), the output shaft of the control motor (206) is fixedly connected to a driving gear (207), the top of the outer side of the rotating rod (202) is fixedly sleeved with a driven gear (205), and the driven gear (205) and the driving gear (207) are meshed with each other.
3. A knitted cotton material processing bunching machine according to claim 1, Features: A limiting rod (204) is fixedly connected to the front side of the inner side of the fixing frame (201); the limiting rod (204) is movably sleeved with the movable plate (203); and the first thread (221) and the second thread (222) have opposite thread directions.
4. A knitted cotton material processing bunching machine according to claim 1, Features: The adaptive component (208) includes a support plate (281) fixedly connected to the back of the movable plate (203), a cylindrical rod (282) movably sleeved on the surface of the support plate (281), one end of the cylindrical rod (282) away from the guide wheel assembly (209) is fixedly connected to a cylindrical block (283), a spring (284) is arranged on the outer side of the cylindrical rod (282), one end of the spring (284) is fixedly connected to the surface of the support plate (281), and the other end of the spring (284) is fixedly connected to the cylindrical block (283).
5. A knitted cotton material processing bunching machine according to claim 1, Features: The guide wheel assembly (209) comprises a fixing plate (291) fixedly connected to a cylindrical rod (282), the front and back sides of the fixing plate (291) are fixedly connected to a fixing frame (292), the inner side of the fixing frame (292) is movably sleeved with a roller (293), and the outer side of the roller (293) is fixedly sleeved with a roller (294).
6. A knitted cotton material processing bunching machine according to claim 1, Features: The monitoring component (210) comprises a connecting plate (211) fixedly connected to the surface of a fixing plate (291), a fixing block (212) is fixedly connected to the top of the right side of the connecting plate (211), and a pressure sensor (213) is installed at the bottom of the fixing block (212).
