Film coating device

By using rotating steel roller assembly and disassembly structure, thermal circulating water system and eccentric adjusting parts in the film coating device, the problems of coating uniformity and equipment adjustment complexity in the prior art are solved, and the coating quality and production efficiency are improved .

CN222152615UActive Publication Date: 2024-12-13GUANGDONG KANGHE NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202420617963.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2024-12-13
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

The existing coating machines have shortcomings in coating uniformity, equipment adjustment complexity and production efficiency, resulting in inconsistent product quality and high production costs.

Method used

A film coating device was designed, using rotating steel roller assembly and disassembly structure, thermal circulating water system and eccentric adjustment parts, which simplifies the replacement and adjustment of the rubber coating roller, improves the control accuracy of coating gap and tension, and enhances the material. tension and position control.

Benefits of technology

It achieves the uniformity and quality of the coating, simplifies equipment maintenance, improves production efficiency and equipment flexibility, and reduces downtime.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a film coating device and relates to the technical field of coating devices. The film coating device comprises a film laminating machine wallboard, a glue coating steel roller, a metering rubber roller, an eccentric roller, a glue coating transfer rubber roller, an unwinding guide roller, a driving device and a rotating steel roller assembling and disassembling structure are arranged on the film laminating machine wallboard, the rollers are rapidly replaced through the rotating steel roller assembling and disassembling structure, and the glue coating steel roller can be rapidly replaced by accurately controlling gaps between the glue coating steel roller and the metering rubber roller and between the glue coating steel roller and the glue coating transfer rubber roller. And uniform coating is realized. By adopting the technical scheme, the coating process is optimized, and the consistency and quality of the coating are ensured. By finely adjusting the gluing gap and the coating gap, the device can adapt to materials with different thicknesses and types, and it is ensured that a coating is uniform and flawless. Due to the design of the unwinding guide roller and the eccentric roller, the tension and position control of the material are further improved, the coating process is more stable, and warping and wrinkling of the material are reduced. By means of the rotating steel roller assembling and disassembling structure, the replacement work of the roller is simplified, the downtime is shortened, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating devices, in particular to a thin film coating device. Background Art

[0002] Existing laminators on the market are mainly used to evenly apply a layer of adhesive or other chemicals on a film or other substrate. These devices usually include a steel roller for applying glue, a metering roller for adjusting the amount of glue applied, and various guide rollers for guiding the material smoothly through the glue application area. Although these laminators play an important role in a variety of production environments, they still have some limitations in terms of coating uniformity, complexity of equipment adjustment, and production efficiency;

[0003] The main challenges faced by existing laminators include insufficient coating uniformity, which may lead to inconsistent product quality; complex equipment adjustment, especially when replacing the coating roller or adjusting the coating gap, which requires a lot of manual operation, increasing production costs and time; and low production efficiency due to frequent equipment shutdowns for adjustments and coating quality issues, affecting the overall production process and output. Utility Model Content

[0004] The purpose of the utility model is to provide a thin film coating device in view of the defects and shortcomings of the prior art. The technical solution adopted by the utility model is:

[0005] A film coating device comprises a film coating machine wall panel, on which are arranged a glue coating steel roller, a metering rubber roller, an eccentric roller, a glue coating transfer rubber roller, a reeling guide roller and a driving device, the film coating machine wall panel is also provided with a rotating steel roller assembly and disassembly structure, the metering rubber roller is located on one side of the glue coating steel roller, and can move horizontally relative to the glue coating steel roller, and a glue coating gap is formed between the glue coating steel roller and the metering rubber roller, the glue coating transfer rubber roller is located on the lower side of the glue coating steel roller, and can move vertically relative to the glue coating steel roller, and a coating gap is formed between the glue coating steel roller and the glue coating transfer rubber roller, the The glue transfer rubber roller and the metering rubber roller are both rotatably connected to the laminating machine wall panel through a rotating steel roller assembly and disassembly structure, the unwinding guide roller is rotatably connected to the upper side of the laminating machine wall panel, the driving device is respectively connected to the metering rubber roller and the glue transfer rubber roller, and is rotatably connected to the eccentric roller on the laminating machine wall panel. During the coating process, the material is first introduced by the unwinding guide roller, closely adheres to the glue steel roller and enters the glue coating gap, and then adheres to the glue transfer rubber roller through the coating gap for secondary coating, and then the material bypasses the outside of the glue transfer rubber roller and is discharged after adjustment by the eccentric roller.

[0006] The rotating roller assembly and disassembly structure includes a first glue coating roller driven shaft, a second glue coating roller driven shaft and a metering rubber roller shaft pressure plate. The first glue coating roller driven shaft is connected to the second glue coating roller driven shaft and rotates together. The second glue coating roller driven shaft is also detachably connected to the metering rubber roller shaft pressure plate to form a mounting position. The mounting position is used to mount the metering rubber roller. The metering rubber roller shaft pressure plate and the second glue coating roller driven shaft are both provided with locking structures. Removing the locking structure can move the glue transfer rubber roller out of the mounting position.

[0007] A small inclined surface is formed on the inner sides of both ends of the connection between the driven shaft of the second glue coating roller and the shaft pressure plate of the metering rubber roller, and the small inclined surfaces are respectively biased toward the outer sides of the two ends. After the shaft pressure plate of the metering rubber roller is disassembled, an opening is formed on the driven shaft of the second glue coating roller, and the length of the opening is slightly larger than the diameter of the formed mounting position. The locking structure includes a first locking structure and a second locking structure. The first locking structure is arranged at the connection between the driven shaft of the second glue coating roller and the shaft pressure plate of the metering rubber roller, and the second locking structure is respectively arranged on the driven shaft of the second glue coating roller and the shaft pressure plate of the metering rubber roller, and extends into the mounting position. The metering rubber roller extends into the The mounting portion is a metering rubber roller connecting seat, one end of the metering rubber roller connecting seat is provided with a first opening corresponding to the second locking structure, the first opening cooperates with the second locking structure to fix the metering rubber roller, the other end of the metering rubber roller connecting seat is connected to the metering rubber roller, the first locking structure is provided with a second opening, a bolt and a groove, the second opening is provided at the connection between the two ends of the metering rubber roller shaft pressure plate, the groove is provided at the connection between the two ends of the second glue coating roller driven shaft, and the size of the groove corresponds to the bolt, the bolt passes through the second opening and extends into the groove to be connected to the second glue coating roller driven shaft.

[0008] A first roller bearing is installed on the driven shaft of the first glue coating roller, and a second roller bearing is also provided at one end of the metering rubber roller connecting seat connected to the metering rubber roller. The second roller bearing rotates together with the metering rubber roller, and drives the metering rubber roller connecting seat and the driven shaft of the first glue coating roller, the first roller bearing and the second driven shaft of the glue coating roller to rotate. A fixing part, a sliding part and a driving part are also provided on the driven shaft of the first glue coating roller. The driven shaft of the first glue coating roller is connected to the fixing part and is mounted on the sliding part with the fixing part. The sliding part is mounted on the wall panel of the laminating machine, and the driving part is arranged below the sliding part. The driving part can drive the sliding part to move up and down.

[0009] The eccentric roller is also provided with an eccentric adjusting piece, which is connected to the eccentric roller, and two eccentric adjusting pieces are provided and located at both ends of the eccentric roller, and the eccentric adjusting piece is provided with a base shaft section, a concentric shaft section, an eccentric shaft section and a first fixed component, the concentric shaft section and the eccentric shaft section are located on both sides of the base shaft section, the central axis of the concentric shaft section coincides with the central axis of the base shaft section, and the central axis of the eccentric shaft section does not coincide with the central axis of the base shaft section, and the eccentric shaft section is connected to the eccentric roller, and the concentric shaft section is fixed to a fixed seat provided on the first fixed component by a fastener provided on the first fixed component, and adjusting the fastener and the concentric shaft section will drive the eccentric shaft section to rotate, thereby adjusting the central axis of the eccentric roller.

[0010] The metering rubber roller is also provided with a heat circulating water system, which comprises:

[0011] A second fixing assembly, the second fixing assembly comprising a metering rubber roller fixing seat and a quick-release driving shaft, the quick-release driving shaft being provided with a pressure plate mounting position and the quick-release driving shaft being rotatably connected to the metering rubber roller fixing seat;

[0012] A water delivery structure, the water delivery structure is connected to the quick-release driving shaft and extends into the pressure plate installation position;

[0013] A rotating steel roller structure, wherein a cavity is arranged inside the rotating steel roller structure and holes are opened at both ends. The rotating steel roller structure can realize conduction between the cavity and the water delivery structure by being installed at the pressure plate installation position on the detachable quick-release driving shaft, and the rotating steel roller structure can rotate relative to the water delivery structure.

[0014] The metering rubber roller is also provided with a metering rubber roller rotating assembly, a sliding assembly and an adjusting assembly. The sliding assembly is connected to the inner side of the laminating machine wall panel, the metering rubber roller rotating assembly is relatively installed on one side of the glue-coated steel roller, the metering rubber roller rotating assembly is rotatably connected to the sliding assembly, the adjusting assembly is connected to the inner side of the laminating machine wall panel, the adjusting assembly is connected to the sliding assembly to control the sliding assembly to slide, and the sliding assembly can drive the metering rubber roller rotating assembly to move relative to the glue-coated steel roller to adjust the coating gap.

[0015] The adjustment assembly includes a support fixing plate, a reducer, a support fixing block, a support support block, a rotating rod, and a film pressing rubber roller fixing seat. The support fixing plate is fixedly connected to the inner side of the laminating machine wall panel, and the reducer, the support fixing block, the support support block and the film pressing rubber roller fixing seat are detachably connected to the support fixing plate.

[0016] The glue-coated steel roller is also provided with a hot circulating water system.

[0017] The lower side of the wall panel of the laminating machine is also detachably provided with a water collecting tank, and the water collecting tank is used to collect and store waste water or cleaning liquid generated during the laminating process.

[0018] The working principle of the utility model is:

[0019] During the coating process, the material first enters through the unwinding guide roller and passes through the coating gap close to the glue-coating steel roller for the first coating. Then, the material continues to move and passes through the coating gap close to the glue-coating transfer roller for the second coating. After completing this step, the material wraps around the outside of the glue-coating transfer roller and is tension-adjusted and straightened by the eccentric roller, and finally discharged.

[0020] After adopting the above technical solution, the beneficial effects of the utility model are:

[0021] The consistency and quality of the coating are guaranteed. By finely adjusting the glue coating gap and the coating gap, the device can adapt to materials of different thicknesses and types to ensure uniform and flawless coating. The design of the unwinding guide roller and the eccentric roller improves the tension and position control of the material, making the coating process smoother and reducing the warping and wrinkling of the material. The rotating steel roller assembly and disassembly structure simplifies the replacement of the roller, reduces downtime and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0023] Figure 1 It is a front structural schematic diagram of the utility model;

[0024] Figure 2 It is a schematic diagram of the reverse structure of the utility model;

[0025] Figure 3 This is a schematic diagram of the assembly and disassembly structure of the rotating steel roller of the utility model;

[0026] Figure 4 This is a cross-sectional view of the assembly and disassembly structure of the rotating steel roller of the utility model;

[0027] Figure 5 It is an exploded view of part of the structure of the rotating steel roller assembly and disassembly structure of the utility model;

[0028] Figure 6 This is a schematic diagram of the eccentric roller structure of the utility model;

[0029] Figure 7It is a partial enlarged structural diagram of the eccentric adjusting member of the eccentric roller of the utility model;

[0030] Figure 8 This is a structural diagram of the eccentric adjusting member of the utility model;

[0031] Fig. 9 This is a partial structural diagram of the eccentric adjusting member of the utility model;

[0032] Fig.10 This is a structural diagram of the thermal circulation water system of the utility model;

[0033] Fig.11 It is an exploded diagram of the thermal circulation water system of the utility model;

[0034] Fig.12 It is a structural diagram of the coating gap component parts of the utility model;

[0035] Fig.13 It corresponds to Fig.12 A top view of

[0036] Fig.14 It corresponds to Fig.12 A is an enlarged view of the

[0037] Description of the reference numerals: 1. Laminating machine wall panel; 2. Gluing steel roller; 3. Measuring rubber roller; 31. Hot circulating water system; 311. Second fixing assembly; 3111. Measuring rubber roller fixing seat; 3112. Quick-release driving shaft; 3113. Pressing plate mounting position; 312. Water delivery structure; 313. Rotating steel roller structure; 3131. Cavity; 32. Gluing gap; 33. Measuring rubber roller rotating assembly; 34. Sliding assembly; 35. Adjusting assembly; 351. Support fixing plate; 352. Speed ​​reducer; 353. Support fixing block; 354. Rotating rod; 355. Laminating rubber roller fixing seat; 4. Gluing transfer rubber roller; 41. Coating gap; 5. Eccentric roller; 51. Eccentric adjusting member; 511. Base shaft section; 512. Concentric shaft section; 513, eccentric shaft section; 514, first fixed component; 515, fastener; 516, fixed seat; 6, unwinding guide roller; 7, driving device; 8, rotating steel roller assembly and disassembly structure; 81, first glue coating roller driven shaft; 811, first roller bearing; 812, second roller bearing; 813, fixing member; 814, sliding member; 815, driving member; 82, second glue coating roller driven shaft; 83, metering rubber roller shaft pressure plate; 84, locking structure; 841, first locking structure; 8411, second opening; 8412, bolt; 8413, groove; 842, second locking structure; 85, small inclined surface; 86, opening; 87, metering rubber roller connecting seat; 871, first opening; 88, installation position; 9, water collecting tank. DETAILED DESCRIPTION

[0038] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0039] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

[0040] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0041] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0043] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0044] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0045] Reference Figure 1-14 , a thin film coating device is proposed,

[0046] A film coating device, comprising a film coating machine wall panel 1, on which are arranged a glue coating steel roller 2, a metering rubber roller 3, an eccentric roller 5, a glue coating transfer rubber roller 4, a reeling guide roller 6 and a driving device 7, the film coating machine wall panel 1 is also provided with a rotating steel roller assembly and disassembly structure 8, the metering rubber roller 3 is located on one side of the glue coating steel roller 2, and can move horizontally relative to the glue coating steel roller 2, and a glue coating gap 32 is formed between the glue coating steel roller 2 and the metering rubber roller 3, the glue coating transfer rubber roller 4 is located on the lower side of the glue coating steel roller 2, and can move vertically relative to the glue coating steel roller 2, and a coating gap 41 is formed between the glue coating steel roller 2 and the glue coating transfer rubber roller 4, the The glue transfer rubber roller 4 and the metering rubber roller 3 are both rotatably connected to the laminating machine wall panel 1 through a rotating steel roller assembly and disassembly structure 8. The unwinding guide roller 6 is rotatably connected to the upper side of the laminating machine wall panel 1. The driving device 7 is respectively connected to the metering rubber roller 3 and the glue transfer rubber roller 4, and is rotatably connected to the eccentric roller 5 on the laminating machine wall panel 1. During the coating process, the material is first introduced by the unwinding guide roller 6, and enters the glue coating gap 32 close to the glue coating steel roller 2, and then passes through the coating gap 41 close to the glue coating transfer rubber roller 4 for secondary coating. Then the material bypasses the outer side of the glue coating transfer rubber roller 4 and is discharged after adjustment by the eccentric roller 5.

[0047] The consistency and quality of the coating are guaranteed. By finely adjusting the glue coating gap and the coating gap, the device can adapt to materials of different thicknesses and types to ensure uniform and flawless coating. The design of the unwinding guide roller and the eccentric roller improves the tension and position control of the material, making the coating process smoother and reducing the warping and wrinkling of the material. The rotating steel roller assembly and disassembly structure simplifies the replacement of the roller, reduces downtime and improves production efficiency.

[0048] Furthermore, the rotating roller assembly and disassembly structure includes a first glue coating roller driven shaft 81, a second glue coating roller driven shaft 82 and a metering rubber roller shaft pressure plate 83. The first glue coating roller driven shaft 81 is connected to the second glue coating roller driven shaft 82 and rotates together. The second glue coating roller driven shaft 82 is also detachably connected to the metering rubber roller shaft pressure plate 83 to form a mounting position 88. The mounting position 88 is used to install the metering rubber roller 3. The metering rubber roller shaft pressure plate 83 and the second glue coating roller driven shaft 82 are both provided with a locking structure 84. Removing the locking structure 84 can move the glue transfer rubber roller 4 out of the mounting position 88.

[0049] The rotating roller assembly and disassembly structure optimizes the roller shaft connection mode of the coating machine, wherein the driven shaft of the first glue pressure roller is connected to the driven shaft of the second glue pressure roller and rotates together. The driven shaft of the second glue pressure roller is provided with a detachable connection to the metering rubber roller shaft pressure plate, and this configuration forms a mounting position dedicated to installing the metering rubber roller. The design of the locking structure allows the glue transfer rubber roller to be quickly removed and replaced from the machine when needed without the need for a complicated disassembly process.

[0050] The advantage of this structure is that it significantly improves the maintenance efficiency and flexibility of the coating machine. The introduction of the locking structure allows operators to quickly replace the roller, greatly shortening the downtime of the machine. In addition, this design also improves the safety of the equipment because it can reduce accidents or damage that may occur during the disassembly process. In general, this optimization enhances the continuity of the coating process and the reliability of production.

[0051] Further, a small inclined surface 85 is formed on the inner side of both ends of the connection between the second glue roller driven shaft 82 and the metering rubber roller shaft pressure plate 83, and the small inclined surface 85 is respectively biased to the outer side of both ends. After the metering rubber roller shaft pressure plate 83 is disassembled, an opening 86 is formed on the second glue roller driven shaft 82, and the length of the opening 86 is slightly larger than the diameter of the formed mounting position 88. The locking structure 84 includes a first locking structure 841 and a second locking structure 842. The first locking structure 841 is arranged at the connection between the second glue roller driven shaft 82 and the metering rubber roller shaft pressure plate 83 at both ends, and the second locking structure 842 is respectively arranged on the second glue roller driven shaft 82 and the metering rubber roller shaft pressure plate 83, and extends into the mounting position 88. The portion of the metering rubber roller 3 extending into the mounting position 88 is the metering A rubber roller connecting seat 87, one end of the metering rubber roller connecting seat 87 is provided with a first opening 871 corresponding to the second locking structure 842, the first opening 871 cooperates with the second locking structure 842 to fix the metering rubber roller 3, the other end of the metering rubber roller connecting seat 87 is connected to the metering rubber roller 3, the first locking structure 841 is provided with a second opening 8411, a bolt 8412 and a groove 8413, the second opening 8411 is provided at the connection between the two ends of the metering rubber roller shaft pressure plate 83, the groove 8413 is provided at the connection between the two ends of the second glue coating roller driven shaft 82, and the size of the groove 8413 corresponds to the bolt 8412, the bolt 8412 passes through the second opening 8411 and extends into the groove 8413 to be connected to the second glue coating roller driven shaft 82.

[0052] The connection between the driven shaft of the second glue coating roller and the shaft pressure plate of the metering rubber roller is designed with a special inclined surface and opening structure, so that the shaft pressure plate can be easily removed and installed. The design of the inclined surface and opening, with an opening whose length is slightly larger than the diameter of the installation position, provides a position for the metering rubber roller to be easily accessed and removed. The first locking structure is located at the connection between the driven shaft and the shaft pressure plate, while the second locking structure fixes the metering rubber roller. This design ensures the stability and precise alignment of the metering rubber roller during operation; the advantage of this mechanical design is that it improves the installation and disassembly efficiency of the roller shaft and saves time for maintenance and replacement of the roller shaft. The structure of the opening and inclined surface simplifies the assembly process, allows the roller shaft to be quickly fixed in place, and improves the safety performance of the machine. The application of the locking structure ensures stability and accuracy during operation, while reducing the risk of failure due to improper assembly, and improving the reliability and production efficiency of the overall equipment.

[0053] Furthermore, a first roller bearing 811 is installed on the driven shaft 81 of the first glue roller, and a second roller bearing 812 is also provided on the end of the metering rubber roller connecting seat 87 connected to the metering rubber roller. The second roller bearing 812 rotates together with the metering rubber roller 3, and drives the metering rubber roller connecting seat 87 and the first glue roller driven shaft 81, the first roller bearing 811 and the second glue roller driven shaft 82 to rotate. A fixing part 813, a sliding part 814 and a driving part 815 are also provided on the driven shaft 81 of the first glue roller. The driven shaft 81 of the first glue roller is connected to the fixing part 813 and is mounted on the sliding part 814 with the fixing part 813. The sliding part 814 is mounted on the wall panel 1 of the laminating machine. The driving part 815 is arranged below the sliding part 814, and the driving part 815 can drive the sliding part 814 to move up and down.

[0054] The driven shaft of the first glue roller is equipped with a first roller bearing, while the metering roller is connected to the connecting seat through a second roller bearing. This configuration allows the second roller bearing to rotate with the metering roller and drive the connecting seat and the first and second glue roller driven shafts to work together. In addition, the fixed part, the sliding part and the driving part together constitute a power transmission system. The fixed part is connected to the driven shaft and mounted on a sliding part that can move vertically along the wall of the laminating machine; the advantage of this design is that it provides a stable and adjustable transmission mechanism to ensure uniform distribution and precise control of the coating pressure. The first and second roller bearings ensure the smooth rotation of the glue roller and reduce friction and wear during movement. The driving part allows the sliding part to move vertically along the wall of the machine, so that the position of the glue roller can be adjusted to achieve fine adjustment of the coating pressure.

[0055] Furthermore, the eccentric roller 5 is further provided with an eccentric adjusting member 51, the eccentric adjusting member 51 is connected to the eccentric roller 5, and two eccentric adjusting members 51 are provided and are located at both ends of the eccentric roller 5, the eccentric adjusting member 51 is provided with a base shaft section 511, a concentric shaft section 512, an eccentric shaft section 513 and a first fixing assembly 514, the concentric shaft section 512 and the eccentric shaft section 513 are located on both sides of the base shaft section 511, and the concentric shaft section 512 and the base shaft section 511 are connected to each other. The central axis of the eccentric shaft segment 513 and the base shaft segment 511 do not coincide with each other. The eccentric shaft segment 513 is connected to the eccentric roller 5. The concentric shaft segment 512 is fixed to a fixing seat 516 provided on the first fixing component 514 through a fastener 515 provided on the first fixing component 514. Adjusting the fastener 515 and the concentric shaft segment 512 will drive the eccentric shaft segment 513 to rotate, thereby adjusting the central axis of the eccentric roller 5.

[0056] The eccentric adjustment member on the eccentric roller is a precision component used to fine-tune the position of the eccentric roller. Each eccentric adjustment member includes a base shaft segment, a concentric shaft segment, an eccentric shaft segment, and a first fixed component. The concentric shaft segment is located on the central axis of the base shaft segment, while the eccentric shaft segment deviates from the central axis and is connected to the eccentric roller. By adjusting the fasteners on the concentric shaft segment, the rotation of the eccentric shaft segment can be precisely controlled, thereby changing the position of the central axis of the eccentric roller.

[0057] The main advantage of this design is that it provides extremely high adjustment accuracy, allowing the operator to adjust the position of the eccentric roller according to coating requirements. This ability to accurately control the eccentricity is essential to ensure uniform distribution of paint and control coating thickness.

[0058] The metering rubber roller 3 is also provided with a heat circulating water system 31, and the heat circulating water system 31 comprises:

[0059] A second fixing assembly 311, the second fixing assembly 311 comprises a metering rubber roller fixing seat 3111 and a quick-release driving shaft 3112, the quick-release driving shaft 3112 is provided with a pressure plate mounting position 3113 and the quick-release driving shaft 3112 is rotatably connected to the metering rubber roller fixing seat 3111;

[0060] A water delivery structure 312, the water delivery structure 312 is connected to the quick-release driving shaft 3112 and extends into the pressure plate installation position 3113;

[0061] The rotating steel roller structure 313 has a cavity 3131 therein and holes at both ends. The rotating steel roller structure 313 is installed on the pressure plate mounting position 3113 on the detachable quick-release driving shaft 3112, so that the cavity 3131 can be connected to the water delivery structure 312, and the rotating steel roller structure 313 can rotate relative to the water delivery structure 312.

[0062] The hot circulating water system achieves temperature control through a water supply structure set inside the metering rubber roller. The system includes a fixed component and a quick-release driving shaft rotatably connected thereto. The driving shaft is provided with a pressure plate mounting position, which can be quickly disassembled and connected. The water supply structure is connected to the quick-release driving shaft and extends into the pressure plate mounting position, so that water can flow into the metering rubber roller. The advantage of this design is that it allows the temperature of the metering rubber roller to be accurately controlled through the water circulation system, thereby affecting the viscosity and fluidity of the coating material. This temperature control plays an important role in maintaining the quality of the coating and the coating effect. The cavity design of the rotating steel roller structure ensures that the water circulation will not be affected by the rotation of the roller, ensuring the stable operation of the system and the uniform distribution of heat energy, thereby improving production efficiency and product quality.

[0063] Furthermore, the metering rubber roller 3 is also provided with a metering rubber roller rotating component 33, a sliding component 34 and an adjusting component 35. The sliding component 34 is connected to the inner side of the laminating machine wall panel 1, and the metering rubber roller rotating component 33 is relatively installed on one side of the glue-coated steel roller 2. The metering rubber roller rotating component 33 is rotatably connected to the sliding component 34, and the adjusting component 35 is connected to the inner side of the laminating machine wall panel 1. The adjusting component 35 is connected to the sliding component 34 to control the sliding component 34 to slide, and the sliding component 34 can drive the metering rubber roller rotating component 33 to move relative to the glue-coated steel roller 2 to adjust the coating gap 41.

[0064] The rotating assembly, sliding assembly and adjusting assembly on the metering roller work together to adjust the coating gap. The rotating assembly enables the metering roller to rotate smoothly, while the sliding assembly is connected to the inner side of the laminator wall panel, allowing the metering roller to move along a certain trajectory. The adjusting assembly is responsible for controlling the movement of the sliding assembly. In this way, the gap between the metering roller and the coating steel roller can be accurately adjusted, thereby affecting the thickness and uniformity of the coating. The advantage of this design is that it provides a method for accurately adjusting the coating gap, ensuring uniform distribution and quality control of the coating during the coating process. By using the adjusting assembly and the sliding assembly together, the coating gap can be quickly and easily adjusted to adapt to changes in different materials and coating requirements.

[0065] Furthermore, the adjustment component 35 includes a support fixing plate 351, a reducer 352, a support fixing block 353, a support support block 356, a rotating rod 354, and a film pressing rubber roller fixing seat 355. The support fixing plate 351 is fixedly connected to the inner side of the laminating machine wall panel 1, and the reducer 352, the support fixing block 353, the support support block 356 and the film pressing rubber roller fixing seat 355 are detachably connected to the support fixing plate 351.

[0066] In the design structure of the adjustment component, the support fixing plate is directly fixed to the inner side of the laminating machine wall panel as the basic part, and the reducer, support fixing block, support support block and film pressing rubber roller fixing seat can be detachably connected to the support fixing plate. This design allows the reducer to control the rotating rod, and then accurately adjust the position and pressure of the film pressing rubber roller to adapt to different coating requirements and material properties. The advantages of this adjustment component are the flexibility of the structure and the accuracy of the adjustment. The detachable connection makes it simple and quick to maintain and replace each component, and the use of the reducer improves the accuracy and stability of the adjustment.

[0067] The glue-coated steel roller 2 is also provided with a hot circulating water system 31 .

[0068] A detachable water collecting tank 9 is provided on the lower side of the wall panel 1 of the laminating machine, and the water collecting tank 9 is used to collect and store waste water or cleaning liquid generated during the laminating process.

[0069] The hot water circulation system 31 on the glue coating steel roller provides an effective method for temperature control during the glue coating process. By circulating hot water, the system is able to keep the steel roller at a constant temperature, which is essential for maintaining the viscosity and fluidity of the glue coating material. Constant temperature glue coating steel roller helps to achieve uniform coating, improve coating quality and product consistency.

[0070] The detachable water collection tank 9 provided on the lower side of the wall panel of the laminating machine is used to collect waste water or cleaning liquid generated during the laminating process. This design makes waste liquid treatment more convenient, and also facilitates the cleaning and maintenance of the water collection tank. By collecting and storing waste liquid, environmental pollution can be reduced, the cleanliness of the workplace can be improved, and a healthier and safer working environment can be created for operators.

[0071] The above is only used to illustrate the technical solution of the utility model rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.

Claims

1. A film coating device, comprising a laminating machine wall panel (1), on which are provided a glue coating steel roller (2), a metering rubber roller (3), an eccentric roller (5), a glue coating transfer rubber roller (4), an unwinding guide roller (6) and a driving device (7), characterized in that: The laminating machine wall panel (1) is also provided with a rotating steel roller assembly and disassembly structure (8), the metering rubber roller (3) is located on one side of the glue coating steel roller (2) and can move horizontally relative to the glue coating steel roller (2), a glue coating gap (32) is formed between the glue coating steel roller (2) and the metering rubber roller (3), the glue coating transfer rubber roller (4) is located on the lower side of the glue coating steel roller (2) and can move vertically relative to the glue coating steel roller (2), a coating gap (41) is formed between the glue coating steel roller (2) and the glue coating transfer rubber roller (4), and the glue coating transfer rubber roller (4) and the metering rubber roller (3) are both moved by the rotating steel roller assembly and disassembly structure (8). ) is rotatably connected to the laminating machine wall panel (1), the unwinding guide roller (6) is rotatably connected to the upper side of the laminating machine wall panel (1), the driving device (7) is respectively connected to the metering rubber roller (3) and the glue transfer rubber roller (4), and is rotatably connected to the eccentric roller (5) and the laminating machine wall panel (1). During the coating process, the material is first introduced by the unwinding guide roller (6), closely adheres to the glue steel roller (2) and enters the glue coating gap (32), then adheres to the glue transfer rubber roller (4) and passes through the coating gap (41) for secondary coating, and then the material bypasses the outer side of the glue transfer rubber roller (4) and is discharged after being adjusted by the eccentric roller (5).

2. A thin film coating device according to claim 1, characterized in that: The invention also comprises a rotating steel roller assembly and disassembly structure, wherein the rotating steel roller assembly and disassembly structure (8) comprises a first glue coating roller driven shaft (81), a second glue coating roller driven shaft (82) and a metering rubber roller shaft pressure plate (83), wherein the first glue coating roller driven shaft (81) is connected to the second glue coating roller driven shaft (82) and rotates together, and the second glue coating roller driven shaft (82) is also detachably connected to the metering rubber roller shaft pressure plate (83) to form a mounting position (88), wherein the mounting position (88) is used to mount the metering rubber roller (3), and the metering rubber roller shaft pressure plate (83) and the second glue coating roller driven shaft (82) are both provided with a locking structure (84), and the locking structure (84) can be removed to allow the glue coating transfer rubber roller (4) to be moved out of the mounting position (88).

3. A thin film coating device according to claim 2, characterized in that: A small inclined surface (85) is formed on the inner sides of both ends of the connection between the second glue coating roller driven shaft (82) and the metering rubber roller shaft pressure plate (83), and the small inclined surfaces (85) are respectively biased toward the outer sides of the two ends. After the metering rubber roller shaft pressure plate (83) is disassembled, an opening (86) is formed on the second glue coating roller driven shaft (82), and the length of the opening (86) is slightly larger than the diameter of the formed installation position (88). The locking structure (84) includes a first locking structure (8 41) and a second locking structure (842), the first locking structure (841) being arranged at the connection between the second glue coating roller driven shaft (82) and the metering rubber roller shaft pressure plate (83), the second locking structure (842) being arranged on the second glue coating roller driven shaft (82) and the metering rubber roller shaft pressure plate (83) respectively, and extending into the mounting position (88), the portion of the metering rubber roller (3) extending into the mounting position (88) being the metering rubber roller connection A seat (87), one end of the metering rubber roller connecting seat (87) is provided with a first opening (871) corresponding to the second locking structure (842), the first opening (871) cooperates with the second locking structure (842) to fix the metering rubber roller (3), the other end of the metering rubber roller connecting seat (87) is connected to the metering rubber roller (3), the first locking structure (841) is provided with a second opening (8411), a bolt (8412) and a groove (8413), the second opening (8411) is provided at the connection between the two ends of the metering rubber roller shaft pressure plate (83), the groove (8413) is provided at the connection between the two ends of the second glue coating roller driven shaft (82), and the size of the groove (8413) corresponds to the bolt (8412), the bolt (8412) passes through the second opening (8411) and extends into the groove (8413) to be connected to the second glue coating roller driven shaft (82).

4. A thin film coating device according to claim 3, characterized in that: The driven shaft (81) of the first glue coating roller is provided with a first roller bearing (811), and the end of the metering rubber roller connecting seat (87) connected to the metering rubber roller is also provided with a second roller bearing (812). The second roller bearing (812) rotates together with the metering rubber roller (3), and drives the metering rubber roller connecting seat (87), the driven shaft (81) of the first glue coating roller, the first roller bearing (811) and the driven shaft (82) of the second glue coating roller to rotate. A fixed part (813), a sliding part (814) and a driving part (815) are also provided on the driven shaft (81); the first glue coating roller driven shaft (81) is connected to the fixed part (813) and is mounted on the sliding part (814) together with the fixed part (813); the sliding part (814) is mounted on the wall panel (1) of the laminating machine; the driving part (815) is provided below the sliding part (814); and the driving part (815) can drive the sliding part (814) to move up and down.

5. A thin film coating device according to claim 1, characterized in that: The eccentric roller (5) is further provided with an eccentric adjusting member (51), the eccentric adjusting member (51) being connected to the eccentric roller (5), and two eccentric adjusting members (51) being provided and located at both ends of the eccentric roller (5), the eccentric adjusting member (51) being provided with a base shaft section (511), a coaxial shaft section (512), an eccentric shaft section (513) and a first fixing component (514), the coaxial shaft section (512) and the eccentric shaft section (513) being located at both sides of the base shaft section (511), and the concentric shaft section (512) and the base shaft section (511) being connected to each other. ), the central axis of the eccentric shaft segment (513) and the central axis of the base shaft segment (511) do not coincide with each other, the eccentric shaft segment (513) is connected to the eccentric roller (5), and the concentric shaft segment (512) is fixed to a fixing seat (516) provided on the first fixing component (514) via a fastener (515) provided on the first fixing component (514), and adjusting the fastener (515) and the concentric shaft segment (512) will drive the eccentric shaft segment (513) to rotate, thereby adjusting the central axis of the eccentric roller (5).

6. A thin film coating device according to claim 1, characterized in that: The metering rubber roller (3) is also provided with a heat circulating water system (31), and the heat circulating water system (31) comprises: A second fixing assembly (311), the second fixing assembly (311) comprising a metering rubber roller fixing seat (3111) and a quick-release driving shaft (3112), the quick-release driving shaft (3112) being provided with a pressure plate mounting position (3113) and the quick-release driving shaft (3112) being rotatably connected to the metering rubber roller fixing seat (3111); A water delivery structure (312), the water delivery structure (312) being connected to the quick-release driving shaft (3112) and extending into the pressure plate mounting position (3113); A rotating steel roller structure (313) is provided with a cavity (3131) therein and holes are opened at both ends. The rotating steel roller structure (313) is installed at the pressure plate installation position (3113) on the detachable quick-release driving shaft (3112), so that the cavity (3131) and the water delivery structure (312) can be connected. The rotating steel roller structure (313) can rotate relative to the water delivery structure (312).

7. A thin film coating device according to claim 1, characterized in that: The metering rubber roller (3) is also provided with a metering rubber roller rotating assembly (33), a sliding assembly (34) and an adjusting assembly (35). The sliding assembly (34) is connected to the inner side of the wall panel (1) of the laminating machine. The metering rubber roller rotating assembly (33) is relatively installed on one side of the glue-coating steel roller (2). The metering rubber roller rotating assembly (33) is rotatably connected to the sliding assembly (34). The adjusting assembly (35) is connected to the inner side of the wall panel (1) of the laminating machine. The adjusting assembly (35) is connected to the sliding assembly (34) to control the sliding of the sliding assembly (34). The sliding assembly (34) can drive the metering rubber roller rotating assembly (33) to move relative to the glue-coating steel roller (2) to adjust the coating gap (41).

8. A thin film coating device according to claim 7, characterized in that: The adjustment assembly (35) comprises a support fixing plate (351), a speed reducer (352), a support fixing block (353), a support support block (356), a rotating rod (354), and a film pressing rubber roller fixing seat (355); the support fixing plate (351) is fixedly connected to the inner side of the laminating machine wall panel (1); the speed reducer (352), the support fixing block (353), the support support block (356), and the film pressing rubber roller fixing seat (355) are detachably connected to the support fixing plate (351).

9. A thin film coating device according to claim 1, characterized in that: The glue-coated steel roller (2) is also provided with a hot circulating water system (31).

10. A thin film coating device according to claim 1, characterized in that: A water collecting trough (9) is detachably provided on the lower side of the laminating machine wall panel (1), and the water collecting trough (9) is used to collect and store waste water or cleaning liquid generated during the laminating process.

Citation Information

Cited By

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