Copper wire tension control device
Through the design of the copper wire tension control device, the linear deformation of the telescopic rod and spring and the limiting plate combination, the cracks and fracture problems caused by the instant increase in tension during cold drawing of copper wire are solved, and the stability of copper wire tension is achieved Improve and produce continuity.
Patent Information
- Application Number
- CN202420995463.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the cold drawing process of copper wire, in the prior art, electro-hydraulic push rods adjust the tension easily lead to an instant increase in the tension of copper wire, causing cracks and fractures, affecting the quality and production continuity of copper wire.
A copper wire tension control device is designed. Through the combination of telescopic rod and spring, the linear deformation and force characteristics of the spring make the copper wire tension linearly increase, avoiding the instant increase in tension, and increasing through the limit plate and limit groove. Adjust the stability of the roller.
It effectively avoids cracks and fractures on the surface of copper wire, improves the quality and production continuity of copper wire, and ensures a stable increase in the tension of copper wire.
Smart Images

Figure CN222138358U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper wire production equipment, in particular to a copper wire tension control device. Background Art
[0002] Some copper wires are produced and processed through the cold drawing process. During the process of drawing the copper wire, it is necessary to control the tension during the drawing process to avoid problems such as uneven stretching and breakage.
[0003] However, in the prior art, when the copper wire is cold drawn, when the tension of the copper wire is adjusted during the production process, an electro-hydraulic push rod is mostly used to push the tension roller for position adjustment, thereby adjusting the tension of the copper wire. This adjustment method will cause an instantaneous increase in the tension of the copper wire. When the tension of the copper wire is instantly increased, it is easy to cause cracks on the surface of the copper wire, resulting in a decrease in the quality of the copper wire, and even causing the copper wire to break and production interruption. Based on this, the utility model designs a copper wire tension control device to solve the above problem. Utility Model Content
[0004] The utility model aims to provide a copper wire tension control device to solve the problem in the above background technology that when the tension of the copper wire increases instantly, cracks may easily appear on the surface of the copper wire, resulting in a decrease in the quality of the copper wire, or even causing the copper wire to break and production interruption.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a copper wire tension control device, comprising a connecting mechanism, a tension adjustment mechanism fixedly connected to the upper part of the connecting mechanism, the tension adjustment mechanism comprising a fixed plate and two No. 2 connecting plates, the upper part of the fixed plate is fixedly connected to a connecting outer tube, a connecting inner tube is inserted into the connecting outer tube, the upper part of the connecting inner tube is fixedly connected to a connecting block, one side of the connecting block is rotatably connected to an adjusting roller, the two No. 2 connecting plates are respectively fixedly connected to the two sides of the connecting block, the bottom of the No. 2 connecting plate is fixedly connected to a telescopic rod, the bottom of the telescopic rod is fixedly connected to a No. 1 connecting plate, the bottom of the No. 1 connecting plate is fixedly connected to an electro-hydraulic push rod, the electro-hydraulic push rod is fixedly connected to the top of the fixed plate, a spring is arranged on the surface of the telescopic rod, one end of the spring is fixedly connected to the top of the No. 1 connecting plate, and the other end of the spring is fixedly connected to the bottom of the No. 2 connecting plate.
[0006] Preferably, a second limiting plate is fixedly connected to the side of the connecting inner tube, a limiting groove is arranged inside the connecting outer tube, and the second limiting plate is located inside the limiting groove and is slidably plugged into the connecting outer tube.
[0007] Preferably, a No. 1 limiting plate is fixedly connected to the side surface of the No. 2 connecting plate, a limiting rod is inserted into the surface of the No. 1 limiting plate, and the limiting rod is fixedly connected to the fixing plate.
[0008] Preferably, the connecting mechanism includes an operating table, a No. 1 fixing frame is fixedly connected to the upper portion of the operating table, a No. 1 guide roller is rotatably connected to the upper portion of the No. 1 fixing frame, a No. 2 fixing frame is fixedly connected to the upper portion of the operating table, the No. 2 fixing frame is located on one side of the No. 1 fixing frame, and a No. 2 guide roller is rotatably connected to the upper portion of the No. 2 fixing frame.
[0009] Preferably, a connection box is fixedly connected to the upper part of the operating table, a driving motor is fixedly connected inside the connection box, an active roller is fixedly connected to the output end of the driving motor, and the connection box is fixedly connected to a fixed plate.
[0010] Preferably, a ring slide rail is fixedly connected to the side of the connection box, a ring slide rail is rotatably connected inside thereof, and a side of the ring slide rail is fixedly connected to the active roller.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] (1) The utility model pushes the No. 1 connecting plate upward by extending the electro-hydraulic push rod. At this time, the No. 1 connecting plate will push the telescopic rod and the spring upward. Finally, the No. 2 connecting plate drives the connecting block and the adjusting roller to move upward to increase the tension of the copper wire. When the telescopic rod and the spring push the No. 2 connecting plate, the spring is slowly compressed, and the tension is increased by the elastic force of the compressed spring. The characteristic of the spring deformation and force increasing and decreasing linearly makes the tension of the copper wire increase linearly, thereby avoiding damage to the copper wire caused by an instantaneous increase in tension.
[0013] (2) In the utility model, when the electro-hydraulic push rod pushes the connecting block upward, the connecting block drives the connecting inner tube to move upward along the connecting outer tube, and at the same time, the No. 2 limit plate slides along the limit groove, and the connecting inner tube and the No. 2 limit plate are limited by the connecting outer tube and the limit groove, thereby improving the stability of the connecting block when it is lifted or lowered. At the same time, the No. 1 limit plate is limited by the limit rod, thereby further improving the stability of the connecting block and the adjusting roller when they are lifted or lowered. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0015] Figure 1 It is a first stereoscopic schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a second stereoscopic schematic diagram of the structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the interior of the connection box in the structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the tension adjustment mechanism in the structure of the utility model;
[0019] Figure 5 It is a cross-sectional schematic diagram of the connected outer tube in the structure of the utility model.
[0020] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0021] 1-connecting mechanism, 11-operating table, 12-fixed frame No. 1, 13-guide roller No. 1, 14-fixed frame No. 2, 15-guide roller No. 2, 16-connecting box, 17-active roller, 18-driving motor, 19-annular slide rail, 110-annular slider, 2-tension adjustment mechanism, 21-fixed plate, 22-connecting outer tube, 23-connecting inner tube, 24-connecting block, 25-adjusting roller, 26-electro-hydraulic push rod, 27-connecting plate No. 1, 28-telescopic rod, 29-spring, 210-connecting plate No. 2, 211-limiting plate No. 1, 212-limiting rod, 213-limiting plate No. 2, 214-limiting groove. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-5The utility model provides a technical solution: a copper wire tension control device, including a connecting mechanism 1, a tension adjustment mechanism 2 is fixedly connected to the upper part of the connecting mechanism 1, the tension adjustment mechanism 2 includes a fixed plate 21 and two No. 2 connecting plates 210, a connecting outer tube 22 is fixedly connected to the upper part of the fixed plate 21, a connecting inner tube 23 is inserted inside the connecting outer tube 22, a connecting block 24 is fixedly connected to the upper part of the connecting inner tube 23, an adjusting roller 25 is rotatably connected to one side of the connecting block 24, two No. 2 connecting plates 210 are respectively fixedly connected to both sides of the connecting block 24, a telescopic rod 28 is fixedly connected to the bottom of the No. 2 connecting plate 210, a No. 1 connecting plate 27 is fixedly connected to the bottom of the telescopic rod 28, and the No. 1 connecting plate An electro-hydraulic push rod 26 is fixedly connected to the bottom of 27, and the electro-hydraulic push rod 26 is fixedly connected to the top of the fixed plate 21. A spring 29 is arranged on the surface of the telescopic rod 28, one end of the spring 29 is fixedly connected to the top of the No. 1 connecting plate 27, and the other end of the spring 29 is fixedly connected to the bottom of the No. 2 connecting plate 210. A No. 2 limiting plate 213 is fixedly connected to the side of the connecting inner tube 23, and a limiting groove 214 is arranged inside the connecting outer tube 22. The No. 2 limiting plate 213 is located inside the limiting groove 214 and is slidably plugged into the connecting outer tube 22. A No. 1 limiting plate 211 is fixedly connected to the side of the No. 2 connecting plate 210, and a limiting rod 212 is plugged on the surface of the No. 1 limiting plate 211, and the limiting rod 212 is fixedly connected to the fixed plate 21.
[0024] Among them, tensioning is performed through the adjusting roller 25 and the active roller 17. When the tension of the copper wire needs to be increased, the No. 1 connecting plate 27 is pushed upward by extending the electro-hydraulic push rod 26. At this time, the No. 1 connecting plate 27 will push the telescopic rod 28 and the spring 29 to move upward. Finally, the No. 2 connecting plate 210 drives the connecting block 24 and the adjusting roller 25 to move upward to increase the tension of the copper wire. When the telescopic rod 28 and the spring 29 push the No. 2 connecting plate 210, the spring 29 is slowly compressed, and the tension is increased by the elastic force of the compressed spring 29. The characteristic that the deformation of the spring 29 increases and decreases linearly with the force makes the tension of the copper wire increase linearly, thereby avoiding the damage of the copper wire caused by the instantaneous increase of the tension.
[0025] When the electro-hydraulic push rod 26 pushes the connecting block 24 upward, the connecting block 24 drives the connecting inner tube 23 to move upward along the connecting outer tube 22, and at the same time, the No. 2 limiting plate 213 slides along the limiting groove 214, and the connecting inner tube 23 and the No. 2 limiting plate 213 are limited by the connecting outer tube 22 and the limiting groove 214, thereby improving the stability of the connecting block 24 when it is lifted or lowered, and at the same time, the No. 1 limiting plate 211 is limited by the limiting rod 212, thereby further improving the stability of the connecting block 24 and the adjusting roller 25 when it is lifted or lowered.
[0026] See also Figure 1-5The connecting mechanism 1 includes an operating table 11, a No. 1 fixed frame 12 is fixedly connected to the upper part of the operating table 11, a No. 1 guide roller 13 is rotatably connected to the upper part of the No. 1 fixed frame 12, a No. 2 fixed frame 14 is fixedly connected to the upper part of the operating table 11, the No. 2 fixed frame 14 is located on one side of the No. 1 fixed frame 12, and a No. 2 guide roller 15 is rotatably connected to the upper part of the No. 2 fixed frame 14, a connecting box 16 is fixedly connected to the upper part of the operating table 11, a driving motor 18 is fixedly connected to the inside of the connecting box 16, an active roller 17 is fixedly connected to the output end of the driving motor 18, the connecting box 16 is fixedly connected to the fixed plate 21, a circular slide rail 19 is fixedly connected to the side of the connecting box 16, a circular slider 110 is rotatably connected to the inside of the circular slide rail 19, and the side of the circular slider 110 is fixedly connected to the active roller 17.
[0027] Among them, the cold-drawn copper wire is passed through the surface of the No. 1 guide roller 13, then wrapped with the surface of the active roller 17, and then wrapped with the surface of the adjusting roller 25, and finally passed through the surface of the No. 2 guide roller 15 to connect the copper wire with the winding device, and the driving motor 18 is turned on to drive the active roller 17 to rotate, and the copper wire is pulled, and wound through the winding device to complete the processing. When the driving motor 18 drives the active roller 17 to rotate, the active roller 17 will drive the annular slider 110 to rotate along the annular slide rail 19, and the annular slider 110 is limited by the annular slide rail 19, so as to limit the rotation of the active roller 17, thereby improving the stability of the active roller 17 during rotation, and the copper wire can be stably stretched.
[0028] The overall working principle is to pass the cold-drawn copper wire through the surface of the first guide roller 13, then wrap it around the surface of the active roller 17, and then wrap it around the surface of the adjusting roller 25, and finally pass it through the surface of the second guide roller 15 to connect the copper wire with the winding device, turn on the drive motor 18 to drive the active roller 17 to rotate, pull the copper wire, and wind it through the winding device to complete the processing. When the drive motor 18 drives the active roller 17 to rotate, the active roller 17 will drive the annular slider 110 to rotate along the annular slide rail 19, and the annular slider 110 is limited by the annular slide rail 19, thereby limiting the rotation of the active roller 17;
[0029] The tension is performed by adjusting the roller 25 and the active roller 17. When the tension of the copper wire needs to be increased, the No. 1 connecting plate 27 is pushed upward by extending the electro-hydraulic push rod 26. At this time, the No. 1 connecting plate 27 will push the telescopic rod 28 and the spring 29 to move upward. Finally, the No. 2 connecting plate 210 drives the connecting block 24 and the adjusting roller 25 to move upward to increase the tension of the copper wire. When the telescopic rod 28 and the spring 29 push the No. 2 connecting plate 210, the spring 29 is slowly compressed, and the tension is increased by the elastic force of the compressed spring 29. The tension of the copper wire increases linearly by the linear increase and decrease of the deformation and force of the spring 29.
[0030] When the electro-hydraulic push rod 26 pushes the connecting block 24 upward, the connecting block 24 drives the connecting inner tube 23 to move upward along the connecting outer tube 22, and at the same time, the second limiting plate 213 slides along the limiting groove 214, and the connecting inner tube 23 and the second limiting plate 213 are limited by the connecting outer tube 22 and the limiting groove 214, and the first limiting plate 211 is limited by the limiting rod 212.
[0031] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0032] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A copper wire tension control device, characterized in that: It comprises a connecting mechanism (1), the upper part of which is fixedly connected to a tension adjusting mechanism (2); The tension adjustment mechanism (2) comprises a fixed plate (21) and two No. 2 connecting plates (210); the upper portion of the fixed plate (21) is fixedly connected to a connecting outer tube (22); the inner portion of the connecting outer tube (22) is plugged with a connecting inner tube (23); the upper portion of the connecting inner tube (23) is fixedly connected to a connecting block (24); one side of the connecting block (24) is rotatably connected to an adjusting roller (25); The two No. 2 connecting plates (210) are respectively fixedly connected to the two sides of the connecting block (24); a telescopic rod (28) is fixedly connected to the bottom of the No. 2 connecting plate (210); a No. 1 connecting plate (27) is fixedly connected to the bottom of the telescopic rod (28); an electro-hydraulic push rod (26) is fixedly connected to the bottom of the No. 1 connecting plate (27); the electro-hydraulic push rod (26) is fixedly connected to the top of the fixed plate (21); a spring (29) is arranged on the surface of the telescopic rod (28); one end of the spring (29) is fixedly connected to the top of the No. 1 connecting plate (27); and the other end of the spring (29) is fixedly connected to the bottom of the No. 2 connecting plate (210).
2. The copper wire tension control device according to claim 1, characterized in that: A second limiting plate (213) is fixedly connected to the side of the connecting inner tube (23), a limiting groove (214) is provided inside the connecting outer tube (22), and the second limiting plate (213) is located inside the limiting groove (214) and is slidably plugged with the connecting outer tube (22).
3. The copper wire tension control device according to claim 1, characterized in that: The side of the second connection plate (210) is fixedly connected to the first limit plate (211), the surface of the first limit plate (211) is plugged with a limit rod (212), and the limit rod (212) is fixedly connected to the fixed plate (21).
4. The copper wire tension control device according to claim 1, characterized in that: The connection mechanism (1) comprises an operating table (11), a first fixing frame (12) being fixedly connected to the upper portion of the operating table (11), a first guide roller (13) being rotatably connected to the upper portion of the first fixing frame (12), a second fixing frame (14) being fixedly connected to the upper portion of the operating table (11), the second fixing frame (14) being located at one side of the first fixing frame (12), and a second guide roller (15) being rotatably connected to the upper portion of the second fixing frame (14).
5. The copper wire tension control device according to claim 4, characterized in that: A connection box (16) is fixedly connected to the upper part of the operating table (11), a drive motor (18) is fixedly connected inside the connection box (16), an active roller (17) is fixedly connected to the output end of the drive motor (18), and the connection box (16) is fixedly connected to a fixed plate (21).
6. The copper wire tension control device according to claim 5, characterized in that: The side of the connection box (16) is fixedly connected to an annular slide rail (19), the inside of the annular slide rail (19) is rotatably connected to an annular slider (110), and the side of the annular slider (110) is fixedly connected to the active roller (17).
