Mineral water filling detection mechanism

By integrating water quality analyzer and IoT central control box in mineral water filling and testing mechanism, real-time detection of mineral water is achieved, and the problem that existing technology cannot detect water quality in real time is solved, ensuring the quality and irrigation of mineral water products Stability and safety of the installation process.

CN222138649UActive Publication Date: 2024-12-10YUXI YUNYU WATER IND CO LTD
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Patent Information

Application Number
CN202420376586.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2024-12-10
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

The existing mineral water filling and testing agencies cannot detect water quality in real time, which affects consumers' health and the quality of mineral water products.

Method used

A mineral water filling and testing mechanism was designed, including a rack, conveyor belt, limit seat, water bottle, protective shell, mounting rack, filling pipe, water pump, detection box (installed with water quality analyzer, spectrophotometer and electrical conductor The meter) and IoT central control box can detect the water quality of mineral water in real time during filling and processing, and ensure the stability and safety of the filling process by adjusting the filling mechanism and removable cover.

Benefits of technology

Real-time quality inspection of mineral water during the filling process is realized, the water quality and product quality of bottled mineral water are effectively controlled, the stability and safety of the filling process are ensured, and the assembly and maintenance of water quality analyzers are simplified.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a mineral water filling detection mechanism. The mineral water filling detection mechanism comprises a rack, a conveying belt is arranged on the rack, and a plurality of limiting seats used for fixing water bottles are arranged on the conveying belt; the protective shell is fixedly mounted on the machine frame; the mounting frame is fixedly mounted on the rack, and a filling pipe used for filling mineral water and a water pump used for conveying the mineral water into the filling pipe are arranged on the mounting frame; the detection box is used for detecting mineral water, a water quality analyzer, a spectrophotometer and a conductometer are arranged on the detection box, the water quality analyzer is used for detecting the quality of the mineral water, and the detection ends of the water quality analyzer, the spectrophotometer and the conductometer extend into the detection box. The mineral water filling detection mechanism provided by the utility model has a mineral water filling function, can detect the water quality in real time, and is beneficial to improving the quality of mineral water products.
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Description

Technical Field

[0001] The utility model relates to the technical field of mineral water filling, in particular to a mineral water filling detection mechanism. Background Art

[0002] As people's living standards improve, the requirements for drinking water quality are also increasing. In order to meet the needs of consumers, the mineral water filling industry needs to continuously improve the accuracy and efficiency of filling equipment while ensuring the stability and safety of mineral water quality.

[0003] The existing Chinese patent literature, a patent with authorization announcement number CN206553178U, discloses a mineral water filling detection mechanism, including a conveyor belt and a column placed on the side of the conveyor belt, a transverse arm is provided at the upper end of the column, a water injection pipe is fixed on the transverse arm, a water injection head is provided at the end of the water injection pipe, a solenoid valve is installed at the water outlet of the water injection head, a plurality of equally spaced circular grooves are opened on the upper surface of the conveyor belt, and a pressure sensor is installed in the middle of the groove, and the pressure sensor is electrically connected to the solenoid valve through a controller.

[0004] However, although the above-mentioned existing mineral water filling detection mechanism can ensure that the liquid volume in multiple bottles on a filling line remains the same by timely closing the water injection head, thereby reducing water waste and improving filling efficiency, this mechanism cannot detect water quality in real time. The quality of water directly affects the health of consumers and the quality of mineral water products, and needs to be improved.

[0005] Therefore, it is necessary to provide a new mineral water filling detection mechanism to solve the above-mentioned technical problems. Utility Model Content

[0006] The utility model provides a mineral water filling detection mechanism, which is designed to solve the technical problem that the existing mineral water filling detection mechanism mentioned in the above background technology cannot detect water quality in real time.

[0007] The mineral water filling detection mechanism provided by the utility model comprises: a frame, a conveyor belt is arranged on the frame, a plurality of limit seats for fixing water bottles are arranged on the conveyor belt; a protective shell, the protective shell is fixedly mounted on the frame; a mounting frame, the mounting frame is fixedly mounted on the frame, a filling pipe for filling mineral water and a water pump for conveying mineral water into the filling pipe are arranged on the mounting frame; a detection box for detecting mineral water, the detection box is provided with a water quality analyzer for detecting the quality of mineral water The water quality analyzer, spectrophotometer and conductivity meter are installed in the frame, and the detection ends of the water quality analyzer, spectrophotometer and conductivity meter extend into the detection box; an Internet of Things central control box for receiving detection data of the water quality analyzer, spectrophotometer and conductivity meter, the Internet of Things central control box is fixedly installed on the frame, and the Internet of Things central control box is electrically connected with the water quality analyzer, spectrophotometer and conductivity meter; an adjusting filling mechanism for regulating the lifting of the filling tube, the adjusting filling mechanism is arranged on the mounting frame and the filling tube.

[0008] Preferably, the regulating filling mechanism includes a cylinder, an assembly frame, multiple water injection pipes, multiple filling heads and multiple quantitative valves, the cylinder is fixedly mounted on the mounting frame, the assembly frame is fixedly mounted on the filling pipe, the top of the mounting frame is fixedly connected to the top of the output rod of the cylinder, the multiple water injection pipes are fixedly connected to the filling pipe, and the multiple quantitative valves are respectively arranged on the water injection pipes.

[0009] Preferably, a plurality of springs are symmetrically fixedly mounted on the inner wall of the limit seat, and a limit block for clamping and fixing the water bottle is fixedly mounted on one end of the plurality of springs close to each other.

[0010] Preferably, a water pumping pipe and a telescopic tube are fixedly installed on the water inlet and water outlet of the water pump respectively, the water inlet of the water pumping pipe is fixedly connected to the detection box, and the water outlet of the telescopic tube is fixedly connected to the water inlet of the filling tube.

[0011] Preferably, a first chamber and a second chamber are provided in the detection box, an overflow baffle is fixedly installed between the first chamber and the second chamber, and a detachable cover for assembling the water quality analyzer, spectrophotometer and conductivity meter is provided on the top of the second chamber.

[0012] Preferably, one side of the second chamber is fixedly connected to a drain pipe, and a water valve is provided on the drain pipe.

[0013] Preferably, the frame is provided with rollers and a motor for driving the conveyor belt to move, and the output shaft of the motor is fixedly connected to the shaft rod of one of the rollers.

[0014] Compared with the related art, the mineral water filling detection mechanism provided by the utility model has the following beneficial effects:

[0015] The utility model provides a mineral water filling detection mechanism:

[0016] 1. Through the set rack, conveyor belt, limit seat, water bottle, protective shell, mounting frame, filling tube, water pump, test box, water quality analyzer, spectrophotometer, conductivity meter and IoT central control box, a new type of mineral water filling and testing mechanism can be formed, which can test the water quality of mineral water during the filling process, solving the problem that the existing mineral water filling and testing mechanism cannot detect the water quality in real time, and effectively controlling the water quality of bottled mineral water and the quality of mineral water products;

[0017] 2. The height of the filling tube can be flexibly adjusted to fill mineral water through the setting of the adjustment filling mechanism. The water bottle can be firmly fixed on the limit seat through the clamping and fixing effect of the setting spring and the limit block to ensure the stability and safety of the filling process. The setting of the detachable cover facilitates the assembly and maintenance of the water quality analyzer, spectrophotometer and conductivity meter. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic diagram of the main structure of a preferred embodiment of the mineral water filling detection mechanism provided by the utility model;

[0019] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0020] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.

[0021] Figure 4 It is a schematic diagram of the top view of the limit seat in the utility model;

[0022] Figure 5 It is a structural schematic diagram of the limit block in the utility model.

[0023] Numbers in the figure: 1. Frame; 2. Conveyor belt; 3. Limit seat; 4. Water bottle; 5. Protective shell; 6. Mounting frame; 7. Filling pipe; 8. Water pump; 9. Testing box; 10. Water quality analyzer; 11. Spectrophotometer; 12. Conductivity meter; 13. Internet of Things central control box; 14. Cylinder; 15. Assembly frame; 16. Water injection pipe; 17. Filling head; 18. Dosing valve; 19. Spring; 20. Limit block. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0025] Please refer to Figure 1-Figure 5 ,in, Figure 1 A schematic diagram of the main structure of a preferred embodiment of the mineral water filling detection mechanism provided by the utility model; Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model; Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.

[0026] Figure 4 It is a schematic diagram of the top view of the limit seat in the utility model; Figure 5 It is a structural schematic diagram of the limit block in the utility model.

[0027] The mineral water filling detection mechanism includes: a frame 1, on which a conveyor belt 2 is provided, and on which a plurality of limit seats 3 for fixing water bottles 4 are provided; a protective shell 5, which is fixedly mounted on the frame 1; a mounting frame 6, which is fixedly mounted on the frame 1, and on which a filling pipe 7 for filling mineral water and a water pump 8 for conveying mineral water into the filling pipe 7 are provided; a detection box 9 for detecting mineral water, on which a water quality analyzer 10, a spectrophotometer 11 and a conductivity meter 12 for detecting the quality of mineral water are provided, and the detection ends of the water quality analyzer 10, the spectrophotometer 11 and the conductivity meter 12 all extend into the detection box 9; an Internet of Things central control unit for receiving detection data of the water quality analyzer 10, the spectrophotometer 11 and the conductivity meter 12 The IoT central control box 13 is fixedly mounted on the frame 1, and the IoT central control box 13 is electrically connected to the water quality analyzer 10, the spectrophotometer 11 and the conductivity meter 12; an adjusting filling mechanism for regulating the lifting and lowering of the filling tube 7, the adjusting filling mechanism is arranged on the mounting frame 6 and the filling tube 7, and through the arranged frame 1, conveyor belt 2, limit seat 3, water bottle 4, protective shell 5, mounting frame 6, filling tube 7, water pump 8, detection box 9, water quality analyzer 10, spectrophotometer 11, conductivity meter 12 and IoT central control box 13, a new type of mineral water filling detection mechanism can be formed, which can detect the water quality of mineral water during the filling process, solves the problem that the existing mineral water filling detection mechanism cannot detect the water quality in real time, and effectively controls the water quality of bottled mineral water and the quality of mineral water products.

[0028] The regulating filling mechanism includes a cylinder 14, an assembly frame 15, a plurality of water injection pipes 16, a plurality of filling heads 17 and a plurality of quantitative valves 18. The cylinder 14 is fixedly mounted on the mounting frame 6, the assembly frame 15 is fixedly mounted on the filling pipe 7, the top of the mounting frame 6 is fixedly connected to the top of the output rod of the cylinder 14, the plurality of water injection pipes 16 are fixedly connected to the filling pipe 7, and the plurality of quantitative valves 18 are respectively arranged on the water injection pipes 16. By means of the regulating filling mechanism, the height of the filling pipe 7 can be flexibly adjusted to fill mineral water.

[0029] A plurality of springs 19 are symmetrically fixedly mounted on the inner wall of the limit seat 3, and a limit block 20 for clamping and fixing the water bottle 4 is fixedly mounted on one end of the plurality of springs 19 close to each other. Through the clamping and fixing effect of the provided springs 19 and the limit block 20, the water bottle 4 can be firmly fixed on the limit seat 3, thereby ensuring the stability and safety of the filling process.

[0030] A water pumping pipe and a telescopic pipe are fixedly installed on the water inlet and water outlet of the water pump 8 respectively. The water inlet of the water pumping pipe is fixedly connected to the detection box 9, and the water outlet of the telescopic pipe is fixedly connected to the water inlet of the filling pipe 7.

[0031] The detection box 9 is provided with a first chamber and a second chamber, an overflow baffle is fixedly installed between the first chamber and the second chamber, and a detachable cover for assembling the water quality analyzer 10, the spectrophotometer 11 and the conductivity meter 12 is provided on the top of the second chamber. The detachable cover facilitates the assembly and maintenance of the water quality analyzer 10, the spectrophotometer 11 and the conductivity meter 12.

[0032] One side of the second chamber is fixedly connected with a drain pipe, and a water valve is arranged on the drain pipe.

[0033] The frame 1 is provided with rollers and a motor for driving the conveyor belt 2 to move, and the output shaft of the motor is fixedly connected to the shaft rod of one of the rollers.

[0034] It is worth noting that the circuits, electronic components and modules involved in the utility model are all existing technologies, which can be fully implemented by those skilled in the art. Needless to say, the content protected by the utility model does not involve improvements to software and methods. The mechanism is also provided with sensors, control systems and braking devices. When the water bottle reaches directly below the filling head 17, the sensor transmits a signal to the control system, and the control system sends a stop signal to the conveyor belt 2. The braking device responds and stops the conveyor belt 2, thereby realizing that the water bottle automatically stops directly below the filling head 17.

[0035] The working principle of the mineral water filling detection mechanism provided by the utility model is as follows:

[0036] When in use, mineral water is injected into the detection box 9 through the water supply pipe connected to the detection box 9. The water quality analyzer 10, the spectrophotometer 11 and the conductivity meter 12 turned on during the water injection can detect the turbidity, pH value, dissolved oxygen, ammonia nitrogen, total phosphorus, etc. of the mineral water in real time, and can output the detection results to the Internet of Things control box 13 in real time. The water quality detection equipment can be connected to the Internet, and the real-time detection data and the equipment operation status can be remotely viewed through terminal devices such as mobile phones and computers. At the same time, the detection data can also be processed and analyzed through data analysis and processing technology, and abnormal water quality can be discovered in time and corresponding measures can be taken. In this way, the quality inspection of mineral water before filling can be realized, and the water quality of bottled mineral water can be effectively controlled;

[0037] During filling, the personnel can first place the water bottle 4 on the limit seat 3 on the conveyor belt 2, and fix the water bottle 4 on the limit seat 3 through the clamping and fixing action of the spring 19 and the limit block 20, and the moving conveyor belt 2 will drive the water bottle 4 to move to just below the filling head 17, and the conveyor belt 2 stops running, the cylinder 14 starts the output rod to extend, which will drive the filling pipe 7 to move downward, and the filling head 17 will drop and enter the water bottle 4, and then the water pump 8 starts to pump water into the filling pipe 7, and the mineral water is poured into the water bottle 4 along the water injection pipe 16 and the filling head 17. After the set amount of water is filled, the quantitative valve 18 is automatically closed, thereby realizing the mineral water filling.

[0038] Compared with the related art, the mineral water filling detection mechanism provided by the utility model has the following beneficial effects:

[0039] The utility model provides a mineral water filling and detecting mechanism. Through the set frame 1, conveyor belt 2, limit seat 3, water bottle 4, protective shell 5, mounting frame 6, filling tube 7, water pump 8, detection box 9, water quality analyzer 10, spectrophotometer 11, conductivity meter 12 and Internet of Things central control box 13, a novel mineral water filling and detecting mechanism can be formed. The water quality of mineral water can be detected during the filling process, which solves the problem that the existing mineral water filling and detecting mechanism cannot detect the water quality in real time, effectively controls the water quality of bottled mineral water and the quality of mineral water products. Through the set adjusting filling mechanism, the height of the filling tube 7 can be flexibly adjusted to fill the mineral water. Through the clamping and fixing effect of the set spring 19 and the limit block 20, the water bottle 4 can be firmly fixed on the limit seat 3, ensuring the stability and safety of the filling process. Through the set detachable cover plate, it is convenient to assemble and maintain the water quality analyzer 10, the spectrophotometer 11 and the conductivity meter 12.

[0040] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. However, on the premise that technical personnel in this field understand the principle of the above-mentioned utility model, they can clearly know the details of its power mechanism, power supply system and control system.

[0041] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A mineral water filling detection mechanism, characterized in that: include: A frame, wherein a conveyor belt is arranged on the frame, and a plurality of limit seats for fixing water bottles are arranged on the conveyor belt; A protective shell, wherein the protective shell is fixedly mounted on the frame; A mounting frame, the mounting frame is fixedly mounted on the frame, and the mounting frame is provided with a filling pipe for filling mineral water and a water pump for conveying mineral water into the filling pipe; A testing box for testing mineral water, wherein the testing box is provided with a water quality analyzer, a spectrophotometer and a conductivity meter for testing the quality of mineral water, and the detection ends of the water quality analyzer, the spectrophotometer and the conductivity meter all extend into the testing box; An Internet of Things central control box for receiving detection data of the water quality analyzer, the spectrophotometer and the conductivity meter, wherein the Internet of Things central control box is fixedly mounted on the rack and is electrically connected to the water quality analyzer, the spectrophotometer and the conductivity meter; The regulating filling mechanism is used for regulating the lifting and lowering of the filling tube, and the regulating filling mechanism is arranged on the mounting frame and the filling tube.

2. The mineral water filling detection mechanism according to claim 1, characterized in that: The regulating filling mechanism includes a cylinder, an assembly frame, multiple water injection pipes, multiple filling heads and multiple quantitative valves. The cylinder is fixedly mounted on the mounting frame, the assembly frame is fixedly mounted on the filling pipe, the top of the mounting frame is fixedly connected to the top of the output rod of the cylinder, the multiple water injection pipes are fixedly connected to the filling pipe, and the multiple quantitative valves are respectively arranged on the water injection pipes.

3. The mineral water filling detection mechanism according to claim 1, characterized in that: A plurality of springs are symmetrically fixedly mounted on the inner wall of the limit seat, and a limit block for clamping and fixing the water bottle is fixedly mounted on one end of the plurality of springs close to each other.

4. The mineral water filling detection mechanism according to claim 1, characterized in that: A water pumping pipe and a telescopic pipe are fixedly installed on the water inlet and water outlet of the water pump, respectively. The water inlet of the water pumping pipe is fixedly connected to the detection box, and the water outlet of the telescopic pipe is fixedly connected to the water inlet of the filling pipe.

5. The mineral water filling detection mechanism according to claim 1, characterized in that: The detection box is provided with a first chamber and a second chamber, an overflow baffle is fixedly installed between the first chamber and the second chamber, and a detachable cover for assembling the water quality analyzer, the spectrophotometer and the conductivity meter is provided on the top of the second chamber.

6. The mineral water filling detection mechanism according to claim 5, characterized in that: One side of the second chamber is fixedly connected with a drain pipe, and a water valve is arranged on the drain pipe.

7. The mineral water filling detection mechanism according to claim 1, characterized in that: The frame is provided with rollers and a motor for driving the conveyor belt to move, and the output shaft of the motor is fixedly connected to the shaft rod of one of the rollers.