Horizontal electroplating line for ceramic chips

Abstract

The utility model discloses a horizontal plating line for ceramic chips. The horizontal plating line comprises a frame, a first driving module, a second driving module, a flower basket module and a tourmaline system, an electroplating cavity is formed in the frame, the first driving module and the second driving module are arranged on the frame, the first driving module and the second driving module both penetrate through the electroplating cavity, and through driving of the first driving module and the second driving module, the flower basket module can penetrate out of the other side of the frame after passing through the electroplating cavity from one side of the frame; the spraying system is arranged on the frame, and spraying is carried out on the flower basket modules passing through the electroplating cavity through the spraying system, so that spraying is carried out on the ceramic chips loaded on the flower basket modules. According to the ceramic wafer conveying device, the ceramic wafers are vertically placed in the flower basket in multiple layers and horizontally and continuously conveyed in a walking mode, the yield is increased, equipment is reduced, a dual-drive conveying mode is adopted, and the conveying stability is guaranteed.

Description

Technical Field

[0001] The utility model belongs to the technical field of ceramic sheet electroplating, and in particular relates to a ceramic sheet horizontal electroplating line. Background Art

[0002] Electroplating is the process of plating a thin layer of other metals or alloys on certain metal surfaces using the principle of electrolysis. It is a process that uses electrolysis to attach a layer of metal film to the surface of metal or other material parts, thereby preventing metal oxidation (such as rust), improving wear resistance, conductivity, reflectivity, corrosion resistance (copper sulfate, etc.) and enhancing aesthetics.

[0003] At present, horizontal conveying electroplating is often used in the electroplating conveying method of ceramic sheets. In the horizontal conveying electroplating, the ceramic sheets are laid flat in a basket, transported to the electroplating tank through a conveyor line, and then electroplated by spraying the plating liquid up and down. In this electroplating method, the surface of the ceramic sheets is easily marked after electroplating. At the same time, because the ceramic sheets are laid flat in a single layer in a single set of baskets and are limited by the transmission width and electroplating rate, the electroplating output is low. Utility Model Content

[0004] In order to solve the problems existing in the prior art, the utility model aims to provide a horizontal electroplating line for ceramic sheets, so as to realize vertical and multi-layer loading of ceramic sheets in flower baskets, increase the loading capacity of a single group of flower baskets, and realize continuous horizontal transportation, thereby increasing the electroplating output while avoiding leaving marks on the surface of the ceramic sheets.

[0005] In order to achieve the above technical objectives and effects, the utility model is implemented through the following technical solutions:

[0006] A horizontal electroplating line for ceramic sheets, comprising a frame, a first drive module, a second drive module, a basket module and a spray system; a plating cavity is formed in the frame, the first drive module and the second drive module are arranged on the frame, and the first drive module and the second drive module both pass through the plating cavity, and the basket module can pass through the plating cavity from one side of the frame and then pass out from the other side of the frame through the drive of the first drive module and the second drive module; the spray system is also arranged on the frame, and the basket module passing through the plating cavity is sprayed by the spray system, thereby spraying the ceramic sheets loaded on the basket module.

[0007] Furthermore, the first driving module includes a plurality of groups of rollers rotatably arranged on the frame, the rollers are connected by a transmission gear set, the transmission gear set is connected to a transmission motor through a transmission device, and the transmission motor is fixed on the frame.

[0008] Furthermore, the transmission gear set includes a first gear sleeved on each group of the rollers, a second gear meshingly connected to each group of the first gears, a connecting rod passing through all the second gears, and a connecting seat sleeved on the connecting rod; the connecting rod is rotatably arranged on the connecting seat.

[0009] Furthermore, the transmission device includes a third gear sleeved on the connecting rod, a fourth gear sleeved on the output shaft of the transmission motor, and a first chain connected between the third gear and the fourth gear.

[0010] Further, the second driving module comprises a pair of rotating shafts, the rotating shafts are rotatably arranged on the frame through a bearing seat, and one end of one set of the rotating shafts is connected to a rotating shaft motor through a coupling, the rotating shaft motor is fixed on the frame, and the pair of rotating shafts are connected through a pair of sprocket chain assemblies;

[0011] Furthermore, the sprocket chain assembly includes a fifth gear, a sixth gear, and a second chain connected between the fifth gear and the sixth gear.

[0012] Furthermore, the flower basket module includes a flower basket bracket, a plurality of rack mechanisms for loading ceramic sheets are formed in the middle of the flower basket bracket, and a rack is respectively arranged at the top of both sides of the flower basket bracket.

[0013] Furthermore, each group of the rack mechanisms is provided with a clamp for clamping the ceramic sheet.

[0014] Furthermore, the spray system includes a spray pipe arranged in the electroplating chamber, the spray pipe is connected to the liquid outlet of a pump body through a liquid delivery pipe, the pump body is fixed on the frame, and the liquid inlet of the pump body is sunk into the cavity in the frame for storing the electroplating liquid.

[0015] Furthermore, an openable and closable cover is provided on the frame.

[0016] The beneficial effects of the utility model are as follows:

[0017] 1. The utility model realizes the vertical and multi-layer placement of ceramic pieces in the flower basket, effectively improving the loading capacity of a single set of flower baskets, and continuously transporting them in the horizontal direction, thereby effectively improving the electroplating output and reducing the equipment, while realizing the operation mode of the production line.

[0018] 2. The utility model adopts a dual-drive conveying method during the electroplating process of ceramic sheets, thereby ensuring the stability of the continuous walking and conveying of the flower basket module loaded with ceramic sheets during the electroplating process.

[0019] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the utility model with the accompanying drawings. The specific implementation method of the utility model is given in detail by the following embodiments and their drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0021] Figure 1 This is a schematic diagram of the overall structure of the electroplating line of the utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the electroplating line without the cover plate of the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the first drive module of the utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the transmission gear set of the utility model;

[0025] Figure 5 For this utility model Figure 4 Enlarged view of point A in the middle;

[0026] Figure 6 This is a schematic diagram of the transmission structure of the utility model;

[0027] Figure 7 This is a schematic diagram of the structure of the second drive module of the utility model;

[0028] Figure 8 This is a schematic diagram of the structure of the flower basket module of the utility model;

[0029] Fig. 9 It is a schematic diagram of the structure of the spray system of the utility model.

[0030] Explanation of the numbers in the figure: 1. frame; 2. first drive module; 3. second drive module; 4. flower basket module; 5. spray system; 11. electroplating chamber; 12. cover plate; 21. roller; 22. transmission gear set; 23. transmission device; 24. transmission motor; 31. rotating shaft; 32. bearing seat; 33. coupling; 34. rotating shaft motor; 35. sprocket chain assembly; 41. flower basket bracket; 42. hanging rack mechanism; 43. rack; 51. spray pipe; 52. liquid delivery pipeline; 53. pump body; 221. first gear; 222. second gear; 223. connecting rod; 224. connecting seat; 231. third gear; 232. fourth gear; 233. first chain; 351. fifth gear; 352. sixth gear; 353. second chain; 421. fixture. DETAILED DESCRIPTION

[0031] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0032] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, upper end, lower end, top, bottom...) are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0033] See also Figure 1-2 As shown, a ceramic sheet horizontal electroplating line includes a frame 1, a first drive module 2, a second drive module 3, a basket module 4 and a spray system 5; a plating cavity 11 is formed in the frame 1, the first drive module 2 and the second drive module 3 are arranged on the frame 1, and the first drive module 2 and the second drive module 3 both pass through the plating cavity 11, and the basket module 4 can be driven from one side of the frame 1 through the plating cavity 11 and then from the frame 1. The spray system 5 is also arranged on the frame 1, and the flower basket module 4 passing through the electroplating chamber 11 is sprayed by the spray system 5, so as to spray the ceramic sheets loaded on the flower basket module 4; wherein, when the flower basket module 4 is transmitted, the first driving module 2 is located at the bottom of the flower basket module 4, and the second driving module 3 is located at the top of the flower basket module 4, and the first driving module 2 and the second driving module 3 are used to realize dual-drive transportation of the flower basket module 4.

[0034] For further information, see Figure 3As shown, in this embodiment, the first driving module 2 includes a plurality of groups of rollers 21 rotatably arranged on the frame 1, and the rollers 21 are connected by a transmission gear set 22. The transmission gear set 22 is connected to a transmission motor 24 through a transmission device 23, and the transmission motor 24 is fixed on the frame 1.

[0035] Among them, see Figure 4-5 As shown, the transmission gear set 22 includes a first gear 221, a second gear 222, a connecting rod 223 and a connecting seat 224; during installation, a group of the first gears 221 are sleeved on the same end of each group of the rollers 21, and each group of the first gears 221 are meshed and connected to a group of the second gears 222. After the connecting rod 223 passes through all the second gears 222, it is installed on the frame 1 through the connecting seat 224 sleeved on the connecting rod 223; the connecting rod 223 is rotatably set on the connecting seat 224; and in this embodiment, the first gear 221 and the second gear 221 are both bevel gears, and the transmission between the two is 90°.

[0036] See also Figure 6 As shown, the transmission device 23 includes a third gear 231 sleeved on the connecting rod 223, a fourth gear 232 sleeved on the output shaft of the transmission motor 24, and a first chain 233 connected between the third gear 231 and the fourth gear 232; and in this embodiment, the third gear 231 and the fourth gear 232 are both spur gears.

[0037] For further information, see Figure 7 As shown, the second driving module 3 includes a pair of rotating shafts 31, and the rotating shafts 31 are rotatably arranged on the frame 1 through a bearing seat 32, and one end of one group of the rotating shafts 31 is connected to a rotating shaft motor 34 through a coupling 33, and the rotating shaft motor 34 is fixed on the frame 1, and the pair of rotating shafts 31 are connected by a pair of sprocket chain assemblies 35; the sprocket chain assembly 35 includes a fifth gear 351, a sixth gear 352 and a second chain 353 connected between the fifth gear 351 and the sixth gear 352.

[0038] For further information, see Figure 8As shown, the flower basket module 4 includes a flower basket bracket 41, and a plurality of groups of hanging mechanisms 42 for loading ceramic sheets are formed in the middle of the flower basket bracket 41, and a clamp 421 for clamping the ceramic sheets is provided in each group of the hanging mechanisms 42, and a rack 43 for cooperating with the second chain 353 is provided at the top of each side of the flower basket bracket 41; in the present embodiment, four groups of the hanging mechanisms 42 are formed, and each group of the hanging mechanisms 42 is divided into two layers, upper and lower. Of course, the above is only one implementation method and is not intended to limit the scope of the present application; during loading, the ceramic sheets are vertically loaded in the corresponding hanging mechanisms 42 through the clamps 421, which effectively increases the loading capacity of a single group of flower baskets, thereby effectively increasing the electroplating output.

[0039] For further information, see Fig. 9 As shown, the spray system 5 includes a spray pipe 51 arranged in the electroplating chamber 11, and the spray pipe 51 is connected to the liquid outlet of a pump body 53 through a liquid delivery pipe 52. The pump body 53 is fixed on the frame 1, and the liquid inlet of the pump body 53 is sunk into the cavity in the frame 1 for storing the electroplating liquid; when working, the pump body 53 delivers the electroplating liquid into the spray pipe 51 through the liquid delivery pipe 52, so as to spray the ceramic sheets loaded in the basket module 4.

[0040] For further information, see Figure 1 As shown, the frame 1 is provided with an openable cover 12. In the present embodiment, the cover 12 covers the opening of the electroplating chamber 11, thereby ensuring the sealing of the electroplating chamber 11 during the electroplating process.

[0041] The working principle of the utility model is as follows:

[0042] When electroplating the ceramic sheet, the ceramic sheet is first loaded into the basket module 4, and then the basket module 4 is placed on the first drive module 2 for horizontal transportation. When the basket module 4 is adjacent to the electroplating chamber 11, a pair of racks 43 provided on the basket module 4 are adapted to the corresponding second chain 353. At this time, the upper and lower ends of the basket module 4 are driven simultaneously, thereby achieving dual drive. When the basket module 4 continuously moves from the electroplating chamber 11 under dual drive and is completely transported out of the electroplating chamber 11 from the other side of the electroplating chamber 11, the pair of racks 43 provided on the basket module 4 are separated from the corresponding second chain 353, and continue to be transported forward through the first drive module 2 to achieve output. When the basket module 4 passes through the electroplating chamber 11, the pump body 53 in the spray system 5 transports the electroplating liquid to the nozzle 51 through the liquid delivery pipe 52, and sprays it onto the basket module 4 through the nozzle 51, thereby spraying the ceramic sheet loaded on the basket module 4.

[0043] It should be noted that, during electroplating, the flower basket modules 4 can be placed in sequence and continuously on the first driving module 2 for transportation, so as to realize continuous transportation and electroplating of the ceramic sheets, which can effectively improve the electroplating output.

[0044] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A ceramic sheet horizontal electroplating line, characterized in that: The invention comprises a frame (1), a first drive module (2), a second drive module (3), a basket module (4) and a spray system (5); a plating cavity (11) is formed in the frame (1); the first drive module (2) and the second drive module (3) are arranged on the frame (1); the first drive module (2) and the second drive module (3) both pass through the plating cavity (11); by driving the first drive module (2) and the second drive module (3), the basket module (4) can pass through the plating cavity (11) from one side of the frame (1) and then pass out from the other side of the frame (1); the spray system (5) is also arranged on the frame (1); the basket module (4) passing through the plating cavity (11) is sprayed by the spray system (5), thereby spraying the ceramic sheet loaded on the basket module (4).

2. The ceramic sheet horizontal electroplating line according to claim 1, characterized in that: The first driving module (2) comprises a plurality of groups of rollers (21) rotatably arranged on the frame (1); the rollers (21) are connected to each other via a transmission gear set (22); the transmission gear set (22) is connected to a transmission motor (24) via a transmission device (23); and the transmission motor (24) is fixed on the frame (1).

3. The ceramic sheet horizontal electroplating line according to claim 2, characterized in that: The transmission gear set (22) comprises a first gear (221) sleeved on each group of the rollers (21), a second gear (222) meshingly connected to each group of the first gears (221), a connecting rod (223) passing through all the second gears (222), and a connecting seat (224) sleeved on the connecting rod (223); the connecting rod (223) is rotatably arranged on the connecting seat (224).

4. The ceramic sheet horizontal electroplating line according to claim 3, characterized in that: The transmission device (23) comprises a third gear (231) sleeved on the connecting rod (223), a fourth gear (232) sleeved on the output shaft of the transmission motor (24), and a first chain (233) connected between the third gear (231) and the fourth gear (232).

5. The ceramic sheet horizontal electroplating line according to claim 1, characterized in that: The second driving module (3) comprises a pair of rotating shafts (31), the rotating shafts (31) being rotatably arranged on the frame (1) via a bearing seat (32), and one end of one set of the rotating shafts (31) being connected to a rotating shaft motor (34) via a coupling (33), the rotating shaft motor (34) being fixed on the frame (1), and the pair of rotating shafts (31) being connected via a pair of sprocket chain assemblies (35).

6. The ceramic sheet horizontal electroplating line according to claim 5, characterized in that: The sprocket chain assembly (35) comprises a fifth gear (351), a sixth gear (352), and a second chain (353) connected between the fifth gear (351) and the sixth gear (352).

7. The ceramic sheet horizontal electroplating line according to claim 1, characterized in that: The flower basket module (4) comprises a flower basket support (41), a plurality of groups of hanging rack mechanisms (42) for loading ceramic sheets are formed in the middle of the flower basket support (41), and a rack (43) is respectively arranged at the top of both sides of the flower basket support (41).

8. The ceramic sheet horizontal electroplating line according to claim 7, characterized in that: Each set of the rack mechanisms (42) is provided with a clamp (421) for clamping a ceramic sheet.

9. The ceramic sheet horizontal electroplating line according to claim 1, characterized in that: The spray system (5) includes a spray pipe (51) arranged in the electroplating chamber (11), and the spray pipe (51) is connected to the liquid outlet of a pump body (53) through a liquid delivery pipe (52). The pump body (53) is fixed on the frame (1), and the liquid inlet of the pump body (53) is sunk into the cavity in the frame (1) for storing the electroplating liquid.

10. The ceramic sheet horizontal electroplating line according to claim 1, characterized in that: The frame (1) is provided with an openable and closable cover plate (12).

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