Cabin door structure of electrolytic aluminum equipment
By designing an automated hatch structure, the automatic opening and closing of the aluminum electrolytic tank furnace door is achieved by using the support frame, lifting mechanism and pushing device, solving the labor intensity and safety risks increased by manual operation in the prior art, and improving work Safety and operational efficiency of personnel.
Patent Information
- Application Number
- CN202420653604.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-01
AI Technical Summary
The existing aluminum electrolytic tank furnace door requires staff to open and close manually and frequently, which increases labor intensity and personal safety risks.
A hatch structure of electrolytic aluminum equipment is designed, including a support frame, lifting mechanism, slide rail and pushing device. The drawstring body of the hatch door slides up and down along the slide rail by motor driving the drawstring, realizing automatic opening and closing, reducing the Staff’s operational intensity and risks.
It reduces the labor intensity and operation risks of staff, improves safety, and avoids the potential dangers caused by manual operations.
Smart Images

Figure CN222139313U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum electrolytic cells, in particular to a hatch structure of aluminum electrolytic equipment. Background Art
[0002] The aluminum reduction cell is the main technical equipment for electrolytic aluminum production. The aluminum reduction cell mainly consists of two parts: the bottom electrolytic cell molten pool structure and the aluminum reduction cell upper structure.
[0003] The molten pool structure at the bottom of the aluminum electrolytic cell is composed of the main cell shell, the cathode conductive lining built inside the cell shell, the side insulation furnace wall and the bottom insulation material. It is fixedly installed on the foundation column and is the electrolytic molten pool structural component of the aluminum electrolytic cell.
[0004] The upper structure of the aluminum electrolytic cell is mainly composed of an anode lifting device, anode busbar, anode conductive device, an alumina feeding box, a shell breaking and unloading device, a smoke exhaust and dust removal device, and a load-bearing truss structure. The load-bearing truss structure of the aluminum electrolytic cell is connected to the end of the aluminum electrolytic bottom tank shell through door-shaped columns arranged at both ends of the load-bearing truss structure and insulated fixing bolts.
[0005] A truss extending in the front-to-back direction is arranged on the top of the electrolytic cell body, and a furnace door frame is arranged at both ends of the truss. The furnace door frame includes furnace door columns arranged at intervals on the left and right and a furnace door crossbeam arranged on the top of the furnace door columns, and a furnace door is hinged on each furnace door column.
[0006] The furnace door is an important part of the electrolytic cell in the safe production process of electrolytic aluminum. By opening the furnace door, the cell condition can be observed and monitored. It is also a channel for aluminum discharge and measurement of various production process data. However, the furnace door in the prior art requires workers to manually open and close it frequently from both sides, which increases the labor intensity of workers and increases the risk of personal safety of workers. Utility Model Content
[0007] In order to solve the problems in the prior art, the utility model provides a hatch structure of electrolytic aluminum equipment.
[0008] The door structure comprises:
[0009] A supporting frame is arranged at one end of the furnace body;
[0010] A lifting mechanism connected to the upper part of the supporting frame;
[0011] two slide rails, respectively connected to opposite sides of the support frame;
[0012] The hatch door body has two opposite side walls which are slidably connected in the two slide rails respectively;
[0013] The lifting mechanism is connected to the top of the hatch door body and is used to pull the hatch door body to slide up and down in the two slide rails.
[0014] Furthermore, the support frame comprises:
[0015] Two supporting columns are arranged at one end of the furnace body;
[0016] A connecting rod connected between the top ends of the two supporting columns, and the lifting mechanism is connected to the connecting rod;
[0017] A crossbeam connected between the two supporting columns and located in the middle of the supporting columns;
[0018] Two slide rail support beams are connected to the two ends of the cross beam, and the two slide rails are respectively connected to the side walls of the two slide rail support beams.
[0019] Furthermore, the slide rail is provided with a slide groove from top to bottom, and a slider is slidably connected in the slide groove;
[0020] The two side walls of the two slide rails facing each other are provided with through holes connected to the slide grooves;
[0021] The side wall of the hatch door body is connected to the side wall of the sliding block via the through hole.
[0022] Furthermore, the lifting mechanism comprises:
[0023] A motor connected to the top of the connecting rod;
[0024] A winding wheel connected to the output end of the motor;
[0025] A pull rope, wound around the reel;
[0026] A pull ring is connected to the top of the hatch door body, and one end of the pull rope is connected to the pull ring.
[0027] Furthermore, a sliding groove is provided on the side wall of the slide rail support beam facing the slide rail;
[0028] A guide groove is provided in the sliding groove, and the diameter of the guide groove is larger than the diameter of the sliding groove;
[0029] A guide plate is connected in the guide groove, a guide hole is formed in the guide plate, and a locking rod is slidably connected in the guide hole;
[0030] The side wall of the slide groove away from the through hole is provided with a receiving groove, one end of the lock rod facing the slide rail passes through the side wall of the slide rail and is located in the receiving groove, and the other end of the lock rod is connected to a limiting plate;
[0031] A telescopic rod is connected between the limit plate and the inner wall of the sliding groove, and a first spring is sleeved on the telescopic rod;
[0032] A pushing device is connected to the bottom of the slider, and when the slider slides upward, the locking rod is pushed by the pushing device to slide into the sliding groove. When the slider is located above the locking rod, the locking rod extends out of the sliding groove to support the slider.
[0033] Furthermore, the pushing device comprises:
[0034] A first pushing block, which is a hemispherical structure and has an arc-shaped side wall connected to the bottom of the sliding block;
[0035] An elastic component connected to the bottom of the first pushing block;
[0036] The second pushing block is connected to the bottom of the elastic component.
[0037] Furthermore, the spring assembly comprises:
[0038] A connecting groove is provided at the bottom of the first pushing block;
[0039] A guide rod, one end of which is connected to the connecting groove, and the second pushing block is slidably connected to the guide rod;
[0040] The second spring is sleeved on the guide rod and is located above the second pushing block.
[0041] Further, the top and bottom of the second pushing block are respectively provided with a first inclined surface and a second inclined surface;
[0042] A third inclined surface is arranged at the bottom of the end of the locking rod located in the accommodating groove.
[0043] Furthermore, a groove matching the shape of the upper part of the second pushing block is formed at the bottom of the first pushing block.
[0044] The beneficial effect of the technical solution provided by the utility model is as follows: a support frame is provided in the utility model, a lifting mechanism is connected to the upper part of the support frame, sliding rails are connected to the opposite sides of the support frame, a hatch door body is slidably connected in the two sliding rails, the hatch door body is connected to the top of the lifting mechanism, when the staff needs to open the furnace door to observe and monitor the situation in the groove, the hatch door body can be pulled upward by the lifting mechanism, the hatch door body slides upward along the two sliding rails, and the furnace door is opened, and the staff does not need to approach the furnace body to manually open the furnace door to both sides, thereby reducing the labor intensity of the staff and reducing the operation risk of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] Figure 1This is a structural schematic diagram of a hatch structure of an electrolytic aluminum equipment provided by the utility model;
[0046] Figure 2 It is a structural schematic diagram of a hatch door body provided by the utility model;
[0047] Figure 3 It is a structural schematic diagram of a pushing device provided by the utility model;
[0048] Figure 4 It is a cross-sectional schematic diagram of a slide rail provided by the utility model;
[0049] Figure 5 This is a schematic diagram of the connection between a pushing device and a locking rod provided by the utility model;
[0050] Figure 6 This is a schematic diagram of the connection between another pushing device and a locking rod provided by the utility model.
[0051] Figure numerals: 1-slide rail; 2-cabin door body; 3-support column; 4-connecting rod; 5-crossbeam; 6-slide rail support beam; 7-slide groove; 8-slider; 9-through hole; 10-motor; 11-winding wheel; 12-pull rope; 13-pull ring; 14-slide groove; 15-guide groove; 16-guide plate; 17-locking rod; 18-accommodating groove; 19-limiting plate; 20-telescopic rod; 21-first spring; 22-first pushing block; 23-second pushing block; 24-connecting groove; 25-guide rod; 26-second spring; 27-first inclined plane; 28-second inclined plane; 29-third inclined plane; 30-groove, 31-limiting block. DETAILED DESCRIPTION
[0052] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0053] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.
[0054] It should be noted that in this embodiment, the directions or positional relationships indicated by "bottom", "top", "left", "right", etc. are based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0055] It should also be noted that, in this embodiment, unless otherwise clearly specified and limited, the terms "disposed" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0056] See also Figure 1-Figure 6 A hatch structure of an electrolytic aluminum equipment comprises: a supporting frame, a lifting mechanism connected to the upper part of the supporting frame, slide rails 1 connected to the opposite sides of the supporting frame, a hatch door body 2 is slidably connected in the two slide rails 1, and the hatch door body 2 is connected to the top of the lifting mechanism. When the staff needs to open the furnace door to observe and monitor the situation in the tank, the hatch door body 2 can be pulled upward by the lifting mechanism, and the hatch door body 2 slides upward along the two slide rails 1, and the furnace door is opened. The staff does not need to approach the furnace body to manually open the furnace door to both sides, which reduces the labor intensity of the staff and also reduces the operation risk of the staff.
[0057] Furthermore, the supporting frame includes: two supporting columns 3, which are vertically fixedly connected to both sides of one end of the furnace body, a connecting rod 4 is fixedly connected between the top ends of the two supporting columns 3, a crossbeam 5 is fixedly connected between the middle parts of the two supporting columns 3, both ends of the crossbeam 5 are located on the side walls of the two supporting columns 3 away from the furnace body, both ends of the crossbeam 5 are vertically fixedly connected to slide rail support beams 6, the slide rail support beams 6 are located on the side walls of the crossbeam 5 away from the supporting columns 3, the two slide rails 1 are respectively connected to the side walls of the two slide rail support beams 6, a slide groove 7 is opened through the slide rail 1 from top to bottom, a slider 8 is slidably connected in the slide groove 7, and through holes 9 connected to the slide groove 7 are opened on the facing side walls of the two slide rails 1, the width of the slide groove 7 is greater than the width of the through hole 9, and the side walls of the hatch door body 2 are connected to the side walls of the slider 8 through the through hole 9; the height of the hatch door body 2 is the same as the height of the crossbeam 5.
[0058] A lifting mechanism is connected to the top of the connecting rod 4, and the lifting mechanism includes: a motor 10 fixedly connected to the top of the connecting rod 4, a winding wheel 11 is fixedly connected to the output end of the motor 10, a pull rope 12 is wound around the winding wheel 11, and a pull ring 13 is fixedly connected to the top of the cabin door body 2, and the pull ring 12 is connected to one end of the pull rope 12. When the cabin door needs to be opened, the motor 10 is turned on, and the motor 10 drives the winding wheel 11 to rotate, winds the pull rope 12, and pulls the cabin door body 2. The cabin door body 2 drives the slider 8 to slide upward along the slide rail, and the cabin door is opened. When it needs to be closed, the motor 10 rotates to the other side, releases the pull rope 12, and the cabin door body 2 slides downward.
[0059] Furthermore, after the hatch is opened, when the staff observes the situation inside the furnace, in order to prevent the hatch door body 2 from sliding downward and accidentally injuring the staff, an anti-slip device is provided on the slide rail support beam 6.
[0060] The anti-slip device includes: a sliding groove 14 is opened on the side wall of the slide rail support beam 6 facing the slide rail 1, the sliding groove 14 is a cylindrical groove, the slide rail support beam 6 is also opened with a guide groove 15, the guide groove 15 is a circular groove, the guide groove 15 is connected with the sliding groove 14, and the diameter of the guide groove 15 is larger than the diameter of the sliding groove 14, a guide plate 16 is fixedly connected in the guide groove 15, a guide hole is opened in the middle of the guide plate 16, and a locking rod 17 is slidably connected in the guide hole.
[0061] An accommodating groove 18 is provided on the inner wall of the slide groove 7 away from the through hole 9, and the accommodating groove 18 is communicated with the slide groove 7. One end of the locking rod 17 passes through the side wall of the slide rail 1 and is located in the accommodating groove 18. The locking rod 17 is slidably connected to the side wall of the slide rail 1, and the slider 8 does not contact the end of the locking rod 17; the other end of the locking rod 17 is connected to a limiting plate 19, and a telescopic rod 20 is connected between the limiting plate 19 and the inner wall of the slide groove 14, and a first spring 21 is sleeved on the telescopic rod 20.
[0062] A pushing device is connected to the bottom of the slider 8, and the pushing device includes: a first pushing block 22, the first pushing block 22 is a hemispherical structure, and has an arc-shaped side wall connected to the bottom of the slider 8, a part of the first pushing block 22 is just located in the accommodating groove 18, a connecting groove 14 is opened in the middle of the bottom of the first pushing block 22, a guide rod 25 is connected in the connecting groove 14, the other end of the guide rod 25 is located outside the connecting groove 14, and a second pushing block 23 is slidably connected to the guide rod 25, the second pushing block 23 is an annular structure, the diameter of the second pushing block 23 is the same as the diameter of the first pushing block 22, a second spring 26 is sleeved on the guide rod 25, the second spring 26 is located above the second pushing block 23, and the bottom end of the guide rod 25 is fixedly connected to a limiting block 31, and the diameter of the limiting block 31 is larger than the inner diameter of the second pushing block 23.
[0063] In addition, the top and bottom of the second push block 23 are respectively provided with a first inclined surface 27 inclined downward and a second inclined surface 28 inclined upward, and a third inclined surface 29 is provided at the bottom of the end of the locking rod 17 located in the accommodating groove 18. The inclination angles of the first inclined surface 27, the second inclined surface 28 and the third inclined surface 29 are the same; and a groove 30 matching the shape of the upper half of the second push block 23 is provided at the bottom of the first push block 22.
[0064] The locking rod 17 is located at the upper part of the slide rail support beam 6, and the motor 10 pulls the cabin door body 2 to slowly rise until the arc-shaped side wall at the top of the first push block 22 touches the third inclined surface 29 at the bottom of the locking rod 17, and the first push block 22 pushes the locking rod 17 to slide into the sliding groove 14, and the first spring 21 is compressed until the first push block 22 is located above the locking rod 17, stopping the rotation of the motor 10. At this time, the first spring 21 extends, pushing the locking rod 17 into the receiving groove 18, and a part of the first push block 22 just located in the receiving groove 18 contacts the top of the locking rod 17, and the entire slider 8 and the cabin door body 2 are supported by the locking rod 17. Even if the pull rope 12 is disconnected or the motor 10 is started by mistake, the cabin door body 2 will not slide down, thereby increasing safety.
[0065] When the hatch door body 2 needs to be lowered, the motor 10 is first turned on to pull the hatch door body 2 upward, the first inclined surface 27 at the top of the second pushing block 23 contacts the third inclined surface 29 at the bottom of the locking rod 17, and the locking rod 17 is pushed by the second pushing block 23, and the locking rod 17 slides into the sliding groove 14, and the first spring 21 is compressed until the second pushing block 23 is located above the locking rod 17, stopping the rotation of the motor 10, and then turning on the motor 10 to rotate in the opposite direction, and the hatch door body 2 slowly slides downward, and the second inclined surface 28 at the bottom of the second pushing block 23 contacts the top of the locking rod 17. At this time, the elastic force of the second spring 26 is less than the elastic force of the first spring 21, and the second The spring 26 is compressed first until the upper half of the second push block 23 is located in the groove 30 at the bottom of the first push block 22. The second push block 23 is in close contact with the first push block 22, and the hatch door body 2 continues to slide downward, and the sliding speed can be increased. The second inclined surface 28 at the bottom of the second push block 23 pushes the locking rod 17 to slide into the sliding groove 14. The first spring 21 is compressed. Since the second push block 23 is in close contact with the first push block 22, when the second push block 23 slides to the bottom of the locking rod 17, the first push block 22 contacts the locking rod 17 that has not yet extended, and the hatch door body 2 can continue to slide downward to the bottom.
[0066] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A hatch structure for an electrolytic aluminum device, characterized in that: The door structure comprises: A supporting frame is arranged at one end of the furnace body; A lifting mechanism connected to the upper part of the supporting frame; Two slide rails (1) are respectively connected to opposite sides of the support frame; The hatch door body (2) has two opposite side walls which are slidably connected to the two slide rails (1); The lifting mechanism is connected to the top of the cabin door body (2) and is used to pull the cabin door body (2) to slide up and down within the two slide rails (1).
2. The hatch structure of the electrolytic aluminum equipment according to claim 1, characterized in that: The support frame comprises: Two supporting columns (3) are arranged at one end of the furnace body; A connecting rod (4) connected between the top ends of the two supporting columns (3), and the lifting mechanism is connected to the connecting rod (4); A crossbeam (5) connected between the two supporting columns (3) and located in the middle of the supporting columns (3); Two slide rail support beams (6) are connected to the two ends of the cross beam (5), and the two slide rails (1) are respectively connected to the side walls of the two slide rail support beams (6).
3. The hatch structure of the electrolytic aluminum equipment according to claim 2, characterized in that: The slide rail (1) is provided with a slide groove (7) from top to bottom, and a slider (8) is slidably connected in the slide groove (7); The two facing side walls of the two slide rails (1) are each provided with a through hole (9) communicating with the slide groove (7); The side wall of the cabin door body (2) is connected to the side wall of the sliding block (8) via the through hole (9).
4. The hatch structure of the electrolytic aluminum equipment according to claim 3, characterized in that: The lifting mechanism comprises: A motor (10) connected to the top of the connecting rod (4); A winding wheel (11), connected to the output end of the motor (10); A pull rope (12) wound around the reel (11); A pull ring (13) is connected to the top of the cabin door body (2), and one end of the pull rope (12) is connected to the pull ring (13).
5. The hatch structure of the electrolytic aluminum equipment according to claim 4, characterized in that: A sliding groove (14) is provided on the side wall of the slide rail support beam (6) facing the slide rail (1); A guide groove (15) is provided in the sliding groove (14), and the diameter of the guide groove (15) is larger than the diameter of the sliding groove (14); The guide groove (15) is connected to a guide plate (16), a guide hole is formed on the guide plate (16), and a locking rod (17) is slidably connected to the guide hole; A receiving groove (18) is provided on the side wall of the slide groove (7) away from the through hole (9); one end of the locking rod (17) facing the slide rail (1) passes through the side wall of the slide rail (1) and is located in the receiving groove (18); the other end of the locking rod (17) is connected to a limiting plate (19); A telescopic rod (20) is connected between the limit plate (19) and the inner wall of the sliding groove (14), and a first spring (21) is sleeved on the telescopic rod (20); The bottom of the slider (8) is connected to a pushing device, and when the slider (8) slides upward, the locking rod (17) is pushed by the pushing device to slide into the sliding groove (14); when the slider (8) is located above the locking rod (17), the locking rod (17) extends out of the sliding groove (14) to support the slider (8).
6. The hatch structure of the electrolytic aluminum equipment according to claim 5, characterized in that: The pushing device comprises: A first pushing block (22), the first pushing block (22) being a hemispherical structure and having an arc-shaped side wall connected to the bottom of the sliding block (8); An elastic component connected to the bottom of the first pushing block (22); The second pushing block (23) is connected to the bottom of the elastic component.
7. The hatch structure of the electrolytic aluminum equipment according to claim 6, characterized in that: The spring assembly comprises: A connecting groove (24) is provided at the bottom of the first pushing block (22); A guide rod (25), one end of which is connected to the connecting groove (24), and the second pushing block (23) is slidably connected to the guide rod (25); The second spring (26) is sleeved on the guide rod (25) and is located above the second pushing block (23).
8. The hatch structure of the electrolytic aluminum equipment according to claim 7, characterized in that: The top and bottom of the second pushing block (23) are respectively provided with a first inclined surface (27) and a second inclined surface (28); A third inclined surface (29) is provided at the bottom of the end of the locking rod (17) located in the accommodating groove (18).
9. The hatch structure of the electrolytic aluminum equipment according to claim 8, characterized in that: The bottom of the first pushing block (22) is provided with a groove (30) matching the shape of the upper half of the second pushing block (23).
