Distributing machine for tunnel lining trolley

By using a two-way screw rod and rack plate meshing relationship in the tunnel lining trolley fabric machine, combined with hydraulic rod and electrical control module, the problem of offset between the feed pipe and the fabric pipe is solved, and rapid and stable docking and height adjustment are achieved. Improve construction efficiency and quality.

CN222141265UActive Publication Date: 2024-12-10洛阳腾誉隧道机械有限公司
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202421041757.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2024-12-10
Estimated Expiration
2034-05-13

Smart Images

  • Figure CN222141265U_ABST
    Figure CN222141265U_ABST
Patent Text Reader

Abstract

The utility model provides a tunnel lining trolley distributing machine which comprises a base, four evenly-distributed connecting plates are arranged on the lower surface of the base, two symmetrically-distributed connecting holes are formed in the lower surface of each connecting plate, a plurality of evenly-distributed supporting columns are arranged on the upper surface of the base, and sliding columns are arranged on the sides, close to the vertical center of the base, of the supporting columns in a sliding mode. A movable seat is arranged between the top ends of the sliding columns, a plurality of evenly-distributed material distribution pipes are arranged at the upper end of the outer side face of the movable seat, conical pipes are arranged on the sides, close to the vertical center of the base, of the material distribution pipes, and a spline housing, an electric control module and a rotating module are rotationally arranged in a rotating opening formed in the middle of the lower surface of the movable seat. According to the tunnel lining trolley distributing machine, under the cooperation of the thread relation between the bidirectional lead screw and the adjusting base and the meshing relation between the rack plate and the gear, the two feeding pipes on the rotating base can rapidly and stably correspond to distributing pipes needing to convey materials.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of tunnel lining, in particular to a tunnel lining trolley material placing machine. Background Art

[0002] The tunnel lining trolley is a large-scale mechanical equipment designed specifically for tunnel construction. It is mainly used for concrete lining operations on the inner wall of the tunnel. It integrates functions such as walking, formwork installation, concrete pouring, vibration, and maintenance, which significantly improves the efficiency and quality of tunnel construction.

[0003] The existing tunnel lining trolley placing machine drives the rotating seat where the feeding pipe is located to rotate by a motor, so that the feeding pipe corresponds to the placing pipe that needs to be fed, and then the driving module drives the feeding pipe to dock with the placing pipe, and then the concrete is delivered by the concrete pump, so that the concrete passes through the feeding pipe and the placing pipe and then is delivered into the concrete pipe, so as to realize the placing of the tunnel lining trolley. However, in actual use, when the feeding pipe is driven by the motor to rotate, due to the relatively simple driving structure, the feeding pipe and the placing pipe may be offset due to the inertia of rotation after long-term use, affecting the subsequent docking and causing great trouble to the work. Utility Model Content

[0004] In view of this, the utility model aims to solve the shortcomings of the prior art and provide a tunnel lining trolley material distribution machine. The threaded relationship between the bidirectional screw and the adjustment seat and the meshing relationship between the rack plate and the gear enable the two feeding pipes on the rotating seat to quickly and stably correspond to the material distribution pipes that need to transport materials.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a tunnel lining trolley feeder comprises a base, the lower surface of the base is provided with four evenly distributed connecting plates, the lower surface of the connecting plates are provided with two symmetrically distributed connecting holes, the upper surface of the base is provided with a plurality of evenly distributed pillars, the side of the pillars close to the vertical center of the base is provided with sliding columns for sliding, a movable seat is provided between the tops of the sliding columns, a plurality of evenly distributed feeder pipes are provided on the upper ends of the outer surfaces of the movable seats, the side of the feeder pipes close to the vertical center of the base is provided with conical pipes, and the middle of the lower surface of the movable seat is provided with a plurality of evenly distributed feeder pipes. A spline sleeve is rotatably arranged in the rotating mouth opened in the top, a rotating seat is arranged at the top of the spline sleeve, feed pipes are slidably arranged on the left and right sides of the rotating seat, a connecting pipe is arranged at one end of the feed pipe close to the vertical center of the base, a connecting seat is fixedly arranged on the outer arc surface of the feed pipe, four evenly distributed hydraulic rods 2 are arranged inside the rotating seat, the telescopic ends of the hydraulic rods 2 are respectively connected and fixed to adjacent connecting seats, an electric control module for driving the movable seat to move is also arranged on the movable seat, and a rotating module for driving the movable seat to rotate is also arranged on the base; the feed pipes are all installed in cooperation with the tapered tube.

[0006] As a further improvement of the utility model, the electric control module includes four evenly distributed hydraulic rods 1 evenly arranged at the bottom end of the movable seat, and the telescopic ends of the hydraulic rods 1 are all connected and fixed to the base.

[0007] As a further improvement of the present utility model, the rotation module includes a spline rotatably arranged in the middle of the upper surface of the base, the spline is installed in cooperation with the spline sleeve, and the base is also provided with an electric drive unit for driving the spline to rotate; the electric drive unit includes a gear fixedly sleeved on the outer arc surface of the lower end of the spline, two symmetrically distributed supports are arranged at the inner bottom end of the base, two symmetrically distributed guide rails are arranged between the two supports, two adjustment seats are slidably arranged between the outer arc surfaces of the two guide rails, the two adjustment seats are centrally symmetrically distributed with respect to the central axis of the base, rack plates are arranged on the upper surfaces of the two adjustment seats, the rack plates are meshed with the gears, and a drive assembly for driving the adjustment seat to move is also provided on the support; the drive assembly includes a bidirectional screw rod rotatably arranged between the middle parts of the two supports, the two adjustment seats are threadedly connected to the bidirectional screw rod, a motor is arranged on the right side surface of the right support, and the output shaft of the motor is fixed to the bidirectional screw rod by a coupling.

[0008] As a further improvement of the utility model, a rubber pad is bonded and fixed to the lower surface of the connecting plate.

[0009] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0010] Firstly, the telescopic end of the second hydraulic rod drives the sliding of the feed pipe and the rotating seat through the connecting seat, so that the feed pipe is inserted into the adjacent conical tube to realize fast and self-determined docking. The concrete entering the feed pipe is transported into the concrete pipe through the distribution pipe. After the concrete pipe completes pouring of a working area, the external concrete delivery pump stops running. After the second hydraulic rod drives the feed pipe away from the conical tube, the rotating seat is driven by the motor to continue to rotate, so that the two feed pipes on the rotating seat correspond to the distribution pipe of the next pouring area, realizing fast and stable distribution.

[0011] Secondly, by regulating the synchronous operation of the four hydraulic rods, the telescopic ends of the four hydraulic rods are extended or retracted synchronously, the height of the fabric pipe is adjusted quickly and stably, and the applicability of the fabric pipe is improved.

[0012] Thirdly, the output shaft of the motor drives the bidirectional lead screw connected to it to rotate, and the threaded relationship between the bidirectional lead screw and two adjustment seats symmetrically distributed in the center drives the two adjustment seats to move in opposite directions, thereby making the two rack plates drive the gears to rotate through the meshing relationship with the gears, so that the spline drives the rotating seat to rotate through the spline sleeve, and the threaded relationship between the bidirectional lead screw and the adjustment seat and the meshing relationship between the rack plate and the gear make the two feed pipes on the rotating seat quickly and stably correspond to the distribution pipes that need to transport materials.

[0013] Fourthly, the rubber pad can be used to buffer the gap between the base and the tunnel lining trolley. When the connecting plate is installed on the tunnel lining trolley by screwing the threads with an external tool, it can effectively avoid damage to the base due to excessive installation force during installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 It is a schematic diagram of the internal cross-sectional structure of the utility model;

[0017] Figure 3 It is a schematic diagram of the enlarged structure of point A of the utility model;

[0018] Figure 4 It is a schematic diagram of the internal plane structure of the utility model.

[0019] In the figure: 101, base; 102, connecting plate; 103, connecting hole; 104, pillar; 105, sliding column; 106, movable seat; 107, feeding pipe; 108, tapered pipe; 109, hydraulic rod one; 201, spline sleeve; 202, rotating seat; 203, feeding pipe; 204, hydraulic rod two; 205, connecting seat; 206, connecting pipe; 207, spline; 208, gear; 209, support; 210, guide rail; 211, adjusting seat; 212, rack plate; 213, bidirectional screw; 214, motor. DETAILED DESCRIPTION

[0020] In order to better understand the present invention, the content of the present invention is further clearly described below in conjunction with the embodiments, but the protection content of the present invention is not limited to the following embodiments. In the following description, a large number of specific details are given in order to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details.

[0021] like Figure 1 , 24, comprising a base 101, the lower surface of the base 101 is provided with four evenly distributed connecting plates 102, the lower surface of the connecting plates 102 is provided with two symmetrically distributed connecting holes 103, the upper surface of the base 101 is provided with a plurality of evenly distributed pillars 104, the pillars 104 are slidably provided with sliding columns 105 on one side close to the vertical center of the base 101, a movable seat 106 is provided between the tops of the sliding columns 105, a plurality of evenly distributed distribution tubes 107 are provided on the upper end of the outer surface of the movable seat 106, the distribution tubes 107 are provided with conical tubes 108 on one side close to the vertical center of the base 101, and the rotating opening opened in the middle of the lower surface of the movable seat 106 is provided. A spline sleeve 201 is rotatably provided, and a rotating seat 202 is provided at the top of the spline sleeve 201. Feed pipes 203 are slidably provided on the left and right sides of the rotating seat 202. A connecting pipe 206 is provided at one end of the feeding pipe 203 close to the vertical center of the base 101. A connecting seat 205 is fixedly sleeved on the outer arc surface of the feeding pipe 203. Four evenly distributed hydraulic rods 204 are provided inside the rotating seat 202. The telescopic ends of the hydraulic rods 204 are respectively connected and fixed to adjacent connecting seats 205. The movable seat 106 is also provided with an electric control module for driving the movable seat 106 to move, and the base 101 is also provided with a rotating module for driving the movable seat 106 to rotate.

[0022] like Figure 1 , 2 As shown, the feed pipes 203 are installed in cooperation with the tapered pipes 108 .

[0023] like Figure 1 , 2 As shown, the electric control module includes four evenly distributed hydraulic rods 109 evenly arranged at the bottom end of the movable seat 106, and the telescopic ends of the hydraulic rods 109 are all connected and fixed to the base 101.

[0024] like Figure 2 , 34, the rotation module includes a spline 207 rotatably arranged in the middle of the upper surface of the base 101, the spline 207 is installed in conjunction with the spline sleeve 201, and the base 101 is also provided with an electric drive unit for driving the spline 207 to rotate; the electric drive unit includes a gear 208 fixedly sleeved on the outer arc surface of the lower end of the spline 207, and the inner bottom end of the base 101 is provided with two symmetrically distributed supports 209, and two symmetrically distributed guide rails 210 are arranged between the two supports 209, and two adjustment seats 211 are slidably arranged between the outer arc surfaces of the two guide rails 210, and the two adjustment seats 211 are slidably arranged between the outer arc surfaces of the two guide rails 210. 11 are centrally symmetrically distributed with respect to the central axis of the base 101, and the upper surfaces of the two adjustment seats 211 are both provided with rack plates 212, and the rack plates 212 are both meshedly connected with the gear 208. The support 209 is also provided with a driving assembly for driving the adjustment seat 211 to move; the driving assembly includes a bidirectional screw rod 213 rotatably arranged between the middle parts of the two supports 209, and the two adjustment seats 211 are both threadedly connected with the bidirectional screw rod 213, and the right side surface of the right support 209 is provided with a motor 214, and the output shaft of the motor 214 is fixed to the bidirectional screw rod 213 by a coupling.

[0025] When the tunnel lining trolley is in use and needs to be laid, the four hydraulic rods 109 are regulated to run synchronously, so that the telescopic ends of the four hydraulic rods 109 are synchronously extended or retracted, so that the four hydraulic rods 109 drive the movable seat 106 to rise or fall. At this time, the sliding column 105 and the support 104 slide, and the spline 207 and the spline sleeve 201 slide, so that the height of the laying pipe 107 is adjusted quickly and stably, and the applicability of the laying pipe 107 is improved. The personnel put the laying pipe 107 with different The connecting pipe 206 is connected to the external concrete delivery pump, and the output shaft of the motor 214 drives the bidirectional screw 213 connected thereto to rotate, and then the two adjusting seats 211 are driven to move in the divergent direction through the threaded relationship between the bidirectional screw 213 and the two adjusting seats 211 distributed symmetrically with the center, so that the two adjusting seats 211 respectively drive the rack plates 212 on the upper side thereof to move, and then the two rack plates 212 drive the gear 208 to rotate through the meshing relationship between the gear 208 and the gear 208. , so that the gear 208 drives the spline 207 connected thereto to rotate, so that the spline 207 drives the rotating seat 202 to rotate through the spline sleeve 201, so that the two feeding pipes 203 on the rotating seat 202 can quickly and stably correspond to the material distribution pipe 107 that needs to be transported, and then the four hydraulic rods 204 on the rotating seat 202 operate synchronously, so that the telescopic end of the hydraulic rod 204 drives the feeding pipe 203 to slide between the rotating seat 202 through the connecting seat 205, so that the feeding pipe 203 is inserted into the adjacent tapered pipe 1 08 to achieve rapid and customized docking. At this time, the external concrete delivery pump delivers concrete into the supply pipe 203. The concrete entering the supply pipe 203 is delivered into the concrete pipe through the distribution pipe 107. After the concrete pipe is poured in a working area, the external concrete delivery pump stops running, and the hydraulic rod 204 drives the supply pipe 203 away from the conical pipe 108, and then the motor 214 drives the rotating seat 202 to continue to rotate, so that the two supply pipes 203 on the rotating seat 202 correspond to the distribution pipe 107 of the next pouring area.

[0026] According to another embodiment of the present invention, Figure 1 , 2 As shown, rubber pads are bonded and fixed to the lower surface of the connecting plate 102. When the connecting plate 102 is installed on the tunnel lining trolley by screwing the threads with an external tool, the rubber pads can buffer the gap between the base 101 and the tunnel lining trolley, thereby effectively avoiding damage to the base 101 due to excessive installation force during installation.

[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.

Claims

1. A tunnel lining trolley placing machine, comprising a base (101), wherein the lower surface of the base (101) is provided with four evenly distributed connecting plates (102), and the lower surface of each connecting plate (102) is provided with two symmetrically distributed connecting holes (103), characterized in that: The upper surface of the base (101) is provided with a plurality of evenly distributed pillars (104), and a sliding column (105) is slidably provided on one side of the pillar (104) close to the vertical center of the base (101), and a movable seat (106) is provided between the top ends of the sliding columns (105). A plurality of evenly distributed material distribution pipes (107) are provided on the upper end of the outer surface of the movable seat (106), and a conical pipe (108) is provided on one side of the material distribution pipe (107) close to the vertical center of the base (101). A spline sleeve (201) is rotatably provided in a rotating opening opened in the middle of the lower surface of the movable seat (106), and a rotating seat (202) is provided on the top end of the spline sleeve (201). Feed pipes (203) are slidably arranged on both sides of the seat (202), and a connecting pipe (206) is arranged at one end of the feed pipe (203) close to the vertical center of the base (101). A connecting seat (205) is fixedly sleeved on the outer arc surface of the feed pipe (203). Four evenly distributed hydraulic rods (204) are arranged inside the rotating seat (202), and the telescopic ends of the hydraulic rods (204) are respectively connected and fixed to adjacent connecting seats (205). The movable seat (106) is also provided with an electric control module for driving the movable seat (106) to move, and the base (101) is also provided with a rotating module for driving the movable seat (106) to rotate.

2. The tunnel lining trolley placing machine according to claim 1, characterized in that: The feed pipes (203) are installed in coordination with the tapered pipes (108).

3. The tunnel lining trolley placing machine according to claim 1, characterized in that: The electric control module comprises four evenly distributed hydraulic rods (109) evenly arranged at the bottom end of the movable seat (106), and the telescopic ends of the hydraulic rods (109) are all connected and fixed to the base (101).

4. The tunnel lining trolley placing machine according to claim 1, characterized in that: The rotating module comprises a spline (207) rotatably arranged in the middle of the upper surface of the base (101), the spline (207) being mounted in cooperation with the spline sleeve (201), and an electric drive unit for driving the spline (207) to rotate is also arranged on the base (101).

5. The tunnel lining trolley placing machine according to claim 4, characterized in that: The electric drive unit comprises a gear (208) fixedly sleeved on the outer arc surface of the lower end of the spline (207); two symmetrically distributed supports (209) are arranged at the inner bottom end of the base (101); two symmetrically distributed guide rails (210) are arranged between the two supports (209); two adjustment seats (211) are slidably arranged between the outer arc surfaces of the two guide rails (210); the two adjustment seats (211) are centrally symmetrically distributed with respect to the central axis of the base (101); rack plates (212) are arranged on the upper surfaces of the two adjustment seats (211); the rack plates (212) are meshedly connected with the gear (208); and a driving component for driving the adjustment seats (211) to move is also arranged on the support (209).

6. The tunnel lining trolley placing machine according to claim 5, characterized in that: The driving assembly comprises a bidirectional screw rod (213) rotatably arranged between the middle parts of the two supports (209), the two adjustment seats (211) are both threadedly connected to the bidirectional screw rod (213), a motor (214) is arranged on the right side surface of the right support (209), and the output shaft of the motor (214) is fixed to the bidirectional screw rod (213) via a coupling.

7. The tunnel lining trolley placing machine according to claim 1, characterized in that: The lower surface of the connecting plate (102) is bonded and fixed with a rubber pad.

Citation Information

Cited By

  • Lining trolley flexible butt joint material distribution method and system based on machine vision

    CN121407991A