Maintenance device for coal seam hydraulic support

By introducing detection mechanism, lifting mechanism and moving mechanism into the coal seam hydraulic support maintenance device, and using electric lifting columns, rotating motors and power wheels, the problems of complex structure and insufficient mobility of the existing device are solved, and flexibility and site adaptation are achieved Improved performance ensures the convenience and safety of detection.

CN222141282UActive Publication Date: 2024-12-10GUIZHOU SHUOYUN MECHANICAL & ELECTRICAL EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421011556.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-10
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The existing coal seam hydraulic support maintenance device has complex structure, insufficient mobility and insufficient flexibility, making it difficult to enter inconvenient locations for operators for inspection.

Method used

A maintenance device including a detection mechanism, a lifting mechanism and a moving mechanism is designed. The height adjustment, horizontal adjustment and movement of the detection mechanism are realized through electric lifting columns, rotating motors, power wheels and controllers, thereby enhancing the flexibility of the device and the site. Adaptability.

Benefits of technology

It improves the flexibility of the device and the adaptability of the site, can effectively detect and detect the hydraulic support and enter difficult-to-access positions, and enhances the convenience and safety of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hydraulic support maintenance, in particular to a maintenance device for a coal seam hydraulic support, which comprises a detection mechanism, a lifting mechanism and a moving mechanism, the lifting mechanism is fixedly arranged at the bottom of the detection mechanism, and the moving mechanism is fixedly arranged at the bottom of the lifting mechanism. The detection mechanism comprises a bearing, a rotating shaft, a connecting column, a detector, an alarm lamp, a recorder, an auxiliary illuminating lamp, an ultrasonic flaw detection radar and a dust cover. When the overhauling device for the coal seam hydraulic support is used, firstly, a controller controls a vehicle body to move to a proper position, and then a rotating motor rotates to enable an electric rotating disc to rotate, so that a detection mechanism can be adjusted in the horizontal direction; the height of the detection mechanism can be adjusted by controlling the electric lifting column to ascend and descend, then flaw detection operation is conducted on the hydraulic support through the detector, and the flexibility of the device is improved through the design.
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Description

Technical Field

[0001] The utility model relates to the technical field of hydraulic support maintenance, in particular to a maintenance device for a coal seam hydraulic support. Background Art

[0002] Hydraulic support is a structure used to control the mine pressure of coal mining working face. The mine pressure of the mining face acts on the hydraulic support in the form of external load. In the mechanical system of interaction between the hydraulic support and the surrounding rock of the mining face, if the combined force of each support member of the hydraulic support and the combined force of the external load acting on the hydraulic support by the roof are exactly in the same straight line, then the hydraulic support is very suitable for the surrounding rock of the mining face.

[0003] The Chinese utility model patent application publication specification CN205117384U discloses a maintenance device for the top beam of a large mining height hydraulic support, including a lifting jack, a maintenance platform, a driving rod, a guide connecting rod and a driving jack. The lifting jack is hinged to the top beam of the hydraulic support and the maintenance platform respectively. One end of the driving rod is hinged to the lifting jack, and the other end is connected to the guide rod and the driving jack. The driving jack and the guide connecting rod are hinged to the top beam of the hydraulic support respectively. The utility model solves the current situation that the underground top beam valve group of the large mining height hydraulic support is difficult to maintain, and combines the double telescopic jack with the maintenance platform and the top beam of the hydraulic support into a parallel four-bar linkage mechanism to realize the two-dimensional rotation and lifting action of the maintenance platform, which can effectively save underground space and avoid obstructing the passage of the coal mining machine. At the same time, the single telescopic drive jack is embedded in the locking mechanism and combined with the parallel four-bar linkage to complete the two-dimensional translation drive and locking of the maintenance platform, which improves safety. However, the structure of the device is slightly complicated, and its mobility is weak and its flexibility is insufficient. For this reason, we proposed a maintenance device for coal seam hydraulic supports. Utility Model Content

[0004] The purpose of the utility model is to provide a maintenance device for a coal seam hydraulic support to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] The maintenance device for coal seam hydraulic support comprises a detection mechanism, a lifting mechanism and a moving mechanism, wherein the lifting mechanism is fixedly arranged at the bottom of the detection mechanism, the moving mechanism is fixedly arranged at the bottom of the lifting mechanism, the detection mechanism comprises a bearing, a rotating shaft, a connecting column, a detector, an alarm light, a recorder, an auxiliary lighting lamp, an ultrasonic flaw detection radar and a dust cover, the rotating shaft is movably arranged inside the bearing, the connecting column is fixedly arranged at one side of the rotating shaft, the detector is fixedly arranged at the top of the connecting column, the alarm light is fixedly arranged at one side of the detector, the recorder is fixedly arranged at the top of the detector, the auxiliary lighting lamp is fixedly arranged at the front of the detector, the ultrasonic flaw detection radar is fixedly arranged at the front of the detector, and the dust cover is fixedly arranged at the front of the recorder.

[0007] Preferably, the lifting mechanism comprises an electric lifting column, an electric lifting seat, a supporting seat, an electric turntable and a rotating motor, and the electric lifting column is fixedly arranged at the bottom of the connecting column.

[0008] Through the above solution, the detection mechanism can be adjusted in height by providing an electric lifting column.

[0009] Preferably, the electric lifting seat is fixedly arranged at the bottom of the electric lifting column, and the supporting seat is fixedly arranged at the bottom of the electric lifting seat.

[0010] Through the above solution, the electric lifting seat is provided so that the electric lifting column can be controlled to be lifted or lowered.

[0011] Preferably, the electric turntable is fixedly arranged at the bottom of the support seat, and the rotating motor is fixedly arranged at the bottom of the electric turntable.

[0012] According to the above solution, the electric turntable can be rotated by providing a rotating motor.

[0013] Preferably, the moving mechanism includes a vehicle body, a steering wheel, a power wheel, a charging port, a connecting line and a controller, and the vehicle body is fixedly arranged at the bottom of the rotating motor.

[0014] Through the above solution, the lifting mechanism can be supported by arranging the vehicle body.

[0015] Preferably, the steering wheel is fixedly arranged at the front part of the vehicle body, and the power wheel is fixedly arranged at the rear part of the vehicle body.

[0016] Through the above scheme, power is provided to the vehicle body by arranging power wheels.

[0017] Preferably, the charging port is opened on one side of the vehicle body, the connecting line is fixedly arranged at the rear end of the vehicle body, and the controller is fixedly arranged on one side of the connecting line.

[0018] Through the above scheme, a controller is set up to control the movement of the vehicle body and the operation of related equipment.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] 1. When the inspection and maintenance device for coal seam hydraulic support is used, the controller is first used to control the vehicle body to move to a suitable position, and then the rotary motor is used to rotate the electric turntable so that the detection mechanism can be adjusted in the horizontal direction. The electric lifting column is controlled to rise and fall so that the detection mechanism can be adjusted in height. Then, the detector is used to perform flaw detection on the hydraulic support. The above design improves the flexibility of the device.

[0021] 2. The maintenance device for coal seam hydraulic support improves the lighting effect of the device by setting auxiliary lighting lamps, provides power to the vehicle body by setting power wheels, and enables the device to enter a position that is inconvenient for operators to enter through a set controller, so that the site adaptability of the device is further enhanced. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 It is a schematic diagram of the detection mechanism of the utility model;

[0024] Figure 3 This is a schematic diagram of the lifting mechanism of the utility model;

[0025] Figure 4 This is a schematic diagram of the controller and connecting wires of the utility model.

[0026] In the figure: 1. Detection mechanism; 101. Bearing; 102. Rotating shaft; 103. Connecting column; 104. Detector; 105. Warning light; 106. Recorder; 107. Auxiliary lighting; 108. Ultrasonic flaw detection radar; 109. Dust cover; 2. Lifting mechanism; 201. Electric lifting column; 202. Electric lifting seat; 203. Support seat; 204. Electric turntable; 205. Rotating motor; 3. Moving mechanism; 301. Vehicle body; 302. Steering wheel; 303. Power wheel; 304. Charging port; 305. Connecting line; 306. Controller. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1 - Figure 4 As shown, a technical solution provided by the utility model:

[0029] The maintenance device for coal seam hydraulic support comprises a detection mechanism 1, a lifting mechanism 2 and a moving mechanism 3. The lifting mechanism 2 is fixedly arranged at the bottom of the detection mechanism 1, and the moving mechanism 3 is fixedly arranged at the bottom of the lifting mechanism 2. The detection mechanism 1 comprises a bearing 101, a rotating shaft 102, a connecting column 103, a detector 104, an alarm light 105, a recorder 106, an auxiliary lighting lamp 107, an ultrasonic flaw detection radar 108 and a dust cover 109. The rotating shaft 102 is movably arranged inside the bearing 101, the connecting column 103 is fixedly arranged at one side of the rotating shaft 102, the detector 104 is fixedly arranged at the top of the connecting column 103, the alarm light 105 is fixedly arranged at one side of the detector 104, the recorder 106 is fixedly arranged at the top of the detector 104, the auxiliary lighting lamp 107 is fixedly arranged at the front of the detector 104, the ultrasonic flaw detection radar 108 is fixedly arranged at the front of the detector 104, and the dust cover 109 is fixedly arranged at the front of the recorder 106.

[0030] In this embodiment, preferably, the lifting mechanism 2 includes an electric lifting column 201 , an electric lifting seat 202 , a support seat 203 , an electric turntable 204 and a rotating motor 205 , and the electric lifting column 201 is fixedly arranged at the bottom of the connecting column 103 .

[0031] Through the above solution, the detection mechanism 1 can be adjusted in height by providing the electric lifting column 201 .

[0032] In this embodiment, preferably, the electric lifting seat 202 is fixedly disposed at the bottom of the electric lifting column 201 , and the support seat 203 is fixedly disposed at the bottom of the electric lifting seat 202 .

[0033] According to the above solution, the electric lifting seat 202 is provided so that the electric lifting column 201 can be controlled to move up and down.

[0034] In this embodiment, preferably, the electric turntable 204 is fixedly disposed at the bottom of the support base 203 , and the rotating motor 205 is fixedly disposed at the bottom of the electric turntable 204 .

[0035] According to the above solution, the electric turntable 204 can be rotated by providing the rotating motor 205 .

[0036] In this embodiment, preferably, the mobile mechanism 3 includes a vehicle body 301 , a steering wheel 302 , a power wheel 303 , a charging port 304 , a connecting line 305 and a controller 306 , and the vehicle body 301 is fixedly disposed at the bottom of the rotating motor 205 .

[0037] Through the above solution, the lifting mechanism 2 can be supported by providing the vehicle body 301 .

[0038] In this embodiment, preferably, the steering wheel 302 is fixedly arranged at the front part of the vehicle body 301 , and the power wheel 303 is fixedly arranged at the rear part of the vehicle body 301 .

[0039] Through the above solution, the power wheel 303 is provided to provide power for the vehicle body 301.

[0040] In this embodiment, preferably, the charging port 304 is opened on one side of the vehicle body 301 , the connecting line 305 is fixedly arranged at the rear end of the vehicle body 301 , and the controller 306 is fixedly arranged on one side of the connecting line 305 .

[0041] Through the above solution, the controller 306 is provided to control the movement of the vehicle body 301 and the operation of related equipment.

[0042] When the maintenance device for coal seam hydraulic support of this embodiment is in use, the controller 306 is used to control the vehicle body 301 to move to a suitable position, and then the rotary motor 205 is used to rotate the electric turntable 204, so that the detection mechanism 1 can be adjusted in the horizontal direction, and the electric lifting column 201 is controlled to be raised and lowered so that the detection mechanism 1 can be adjusted in height, and then the detector 104 is used to perform flaw detection operations on the hydraulic support. The above design improves the flexibility of the device, and the lighting effect of the device is improved by setting the auxiliary lighting lamp 107. The power wheel 303 is used to provide power for the vehicle body 301, and the controller 306 is used to enable the device to enter a position that is inconvenient for operators to enter, so that the site adaptability of the device is further enhanced.

[0043] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A maintenance device for a coal seam hydraulic support, comprising a detection mechanism (1), a lifting mechanism (2) and a moving mechanism (3), Features: The lifting mechanism (2) is fixedly arranged at the bottom of the detection mechanism (1); the moving mechanism (3) is fixedly arranged at the bottom of the lifting mechanism (2); the detection mechanism (1) comprises a bearing (101), a rotating shaft (102), a connecting column (103), a detector (104), an alarm light (105), a recorder (106), an auxiliary lighting lamp (107), an ultrasonic flaw detection radar (108) and a dust cover (109); the rotating shaft (102) is movably arranged inside the bearing (101); the connecting column (103) is fixedly arranged at the bottom of the lifting mechanism (2); the detection mechanism (1) comprises a bearing (101), a rotating shaft (102), a connecting column (103), a detector (104), an alarm light (105), a recorder (106), an auxiliary lighting lamp (107), an ultrasonic flaw detection radar (108) and a dust cover (109); The detector (104) is fixedly arranged on one side of the rotating shaft (102), the detector (104) is fixedly arranged on the top of the connecting column (103), the alarm light (105) is fixedly arranged on one side of the detector (104), the recorder (106) is fixedly arranged on the top of the detector (104), the auxiliary lighting light (107) is fixedly arranged on the front of the detector (104), the ultrasonic flaw detection radar (108) is fixedly arranged on the front of the detector (104), and the dust cover (109) is fixedly arranged on the front of the recorder (106).

2. The maintenance device for coal seam hydraulic support according to claim 1, Features: The lifting mechanism (2) comprises an electric lifting column (201), an electric lifting seat (202), a support seat (203), an electric turntable (204) and a rotating motor (205); the electric lifting column (201) is fixedly arranged at the bottom of the connecting column (103).

3. The maintenance device for coal seam hydraulic support according to claim 2, Features: The electric lifting seat (202) is fixedly arranged at the bottom of the electric lifting column (201), and the support seat (203) is fixedly arranged at the bottom of the electric lifting seat (202).

4. The maintenance device for coal seam hydraulic support according to claim 2, Features: The electric turntable (204) is fixedly arranged at the bottom of the support seat (203), and the rotating motor (205) is fixedly arranged at the bottom of the electric turntable (204).

5. The maintenance device for coal seam hydraulic support according to claim 1, Features: The mobile mechanism (3) comprises a vehicle body (301), a steering wheel (302), a power wheel (303), a charging port (304), a connecting line (305) and a controller (306); the vehicle body (301) is fixedly arranged at the bottom of the rotating motor (205).

6. The maintenance device for coal seam hydraulic support according to claim 5, Features: The steering wheel (302) is fixedly arranged at the front part of the vehicle body (301), and the power wheel (303) is fixedly arranged at the rear part of the vehicle body (301).

7. The maintenance device for coal seam hydraulic support according to claim 5, Features: The charging port (304) is opened on one side of the vehicle body (301), the connecting line (305) is fixedly arranged at the rear end of the vehicle body (301), and the controller (306) is fixedly arranged on one side of the connecting line (305).