Drainage and air filtration integrated device of integrated air compression station

Abstract

The utility model discloses a water draining and air filtering integrated device of an integrated air compression station, which comprises a filtering component, a water draining component and a water filtering component, and the filtering component comprises a cooler, a high-efficiency oil-water separator, a drying cylinder, a filter and an air storage tank which are communicated with one another through a main guide pipe. The feedback filtering assembly comprises an auxiliary pipe, an electromagnetic valve and an oil-water separation mechanism, the auxiliary pipe is connected with the efficient oil-water separator, the drying cylinder, the filter and the gas storage tank, and the other end of the auxiliary pipe is connected with the oil-water separation mechanism and communicated with the filtering assembly. The problems that due to the fact that the space of a container is limited, a large amount of industrial oil is stored in an air compression station, air filtration is insufficient, and the amount of residual oil in various tanks is large, too much oil gas is left in air are solved, and although oil gas can be reduced by optimizing an air filtration system, regularly detecting and upgrading a processing system and other schemes, maintenance cost is high, the service life is affected by disassembly, and the maintenance cost is low are solved. And time and labor are wasted.

Description

Technical Field

[0001] The utility model relates to the technical field of air compression stations, in particular to a drainage and air filter integrated device of an integrated air compression station. Background Art

[0002] An air compressor station container is a mobile device that combines air compression equipment and installs it inside a container for the temporary use of industrial wind. Its main function is to pass air through the compressor to do work, transport the air out, provide compressed air to the power equipment to drive the equipment to operate, and provide industrial wind in an environment that requires temporary use of industrial wind. An air compressor station container is suitable for working conditions that require compressed air, but there is no suitable space to build a fixed air compressor station facility, or when the factory needs temporary wind demand and it is inconvenient to build a fixed air compressor station. At the same time, air compressor station containers can also be placed in factories, construction sites and other places that need to increase the use of industrial wind in large quantities to meet the needs of expanding production capacity in industrial production and construction;

[0003] Due to the limited space in the container, after the air compressor station has been used for a long time, a lot of condensate will be stored inside the dry barrel of the air compressor outlet. When the air compressor operating mechanism is lubricated and running, some oil will drip into the container. In the case of insufficient air filtration in the container and a large amount of residual oil and gas in various tanks, there will still be a lot of residual oil and gas in the air. The existing solution is to optimize the air filtration system, increase the number and accuracy of filters, minimize the residual and pollution of oil and gas as much as possible, conduct air quality inspections and tests regularly to ensure that the air quality meets the requirements, promptly detect and deal with the residual oil and gas in the air, upgrade the air treatment system, introduce more efficient oil and gas separation technology and equipment, and improve the efficiency of air filtration and purification. However, the maintenance cost is high, and excessive disassembly will affect the service life of the air compressor station, and the disassembly is time-consuming and labor-intensive. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In order to solve the problems of limited container space, residual industrial oil inside the air compressor station, insufficient air filtration, large amount of oil remaining in various tanks, and oil volatilization resulting in a large amount of oil and gas remaining in the air, the optimization of the air filtration system, regular inspection, and upgrading of the treatment system can reduce oil and gas, but the maintenance cost is high, disassembly affects the service life, and is time-consuming and labor-intensive. The utility model provides the following technical solutions:

[0006] An integrated drainage and air filter device of an integrated air compressor station includes a filter assembly, including a cooler, a high-efficiency oil-water separator and a drying cylinder, a filter and an air storage tank, wherein the cooler, the high-efficiency oil-water separator and the drying cylinder, the filter and the air storage tank are interconnected through a main conduit;

[0007] A back-feeding filter component is communicated with the filter component.

[0008] On the basis of the above technical solution, the present invention can also be improved as follows.

[0009] As a preferred solution of the integrated drainage and air filter integrated device of the integrated air compressor station described in the utility model, the feedback filtration component includes a guiding pipe, a solenoid valve, and an oil-water separation mechanism. One end of the guiding pipe is respectively connected to the high-efficiency oil-water separator and the drying cylinder, the filter and the air storage tank. The guiding pipe is provided with a solenoid valve, and the other end of the guiding pipe is connected to the oil-water separation mechanism.

[0010] As a preferred solution of the integrated drainage and air filter integrated device of the integrated air compressor station described in the utility model, the oil-water separation mechanism includes an oil-water separation tank, a delivery pipe, a pipe joint, an auxiliary joint connection hole, a main joint connection hole, a wastewater pipe and an exhaust gas pipe.

[0011] As a preferred solution of the integrated drainage and air filtration device of the integrated air compressor station described in the utility model, the delivery pipe is movably connected to the auxiliary pipe through a pipe joint, one end of the delivery pipe is provided with auxiliary joint connecting holes at equal intervals, which are movably connected to the auxiliary pipe, and the other end of the delivery pipe is provided with a main joint connecting hole, which is connected to the delivery pipe.

[0012] As a preferred solution of the integrated drainage and air filter integrated device of the integrated air compressor station of the utility model, the oil-water separation tank is connected with the delivery pipe, the oil-water separation tank is provided with a waste water pipe and an exhaust pipe, and a muffler is provided on the exhaust pipe.

[0013] The beneficial effect of the utility model is that the filter assembly is adjusted, including the cooler, the high-efficiency oil-water separator and the drying cylinder, the filter and the air storage tank, which are interconnected through the main pipe to fully filter the oil-gas mixture. The backfeeding filter assembly is also connected to the filter assembly and to each tank of the filter assembly to assist the filter assembly in filtering oil and gas, thereby improving the effect of filtering air.

[0014] The beneficial effect of the utility model is that when the air compressor station stops working, the solenoid valve is opened, the oil-water separation mechanism is started, and the oil and gas inside the high-efficiency oil-water separator and the drying cylinder, filter, and air storage tank in the filter assembly are extracted and cleaned. This can reduce the cleaning frequency of each tank body of the filter assembly, maintain its good working condition, and extend the service life of the air compressor. At the same time, it can also improve the quality of air filtering by the air compressor and other effects.

[0015] The beneficial effect of the utility model is that the oil-water separation tank is connected with the high-efficiency oil-water separator and the drying cylinder, the filter, and the air storage tank in the filter assembly through a movable sleeve pipe joint. In this way, when necessary, the oil-water separation tank can be cleaned, and the frequency of cleaning the air compressor by the oil-water separation tank can be increased. Without damaging the air compressor, the oil-water separation tank can be disassembled and cleaned, and the size of the oil-water separation tank can be reduced, thereby maximizing the cost reduction while maintaining the air compressor's effective and stable filtering effect of oil and gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0017] Figure 1 It is a stereogram of the utility model as a whole.

[0018] Figure 2 It is a stereoscopic diagram of the feedback filtering component of the utility model.

[0019] Figure 3 It is a stereoscopic diagram of the pipeline joint and the guiding pipe of the utility model.

[0020] Figure 4 It is a stereoscopic diagram of the pipe joint of the utility model.

[0021] In the figure; filter assembly 100, cooler 101, high-efficiency oil-water separator and drying cylinder 102, filter 103, air storage tank 104, main pipe M;

[0022] Feedback filter assembly 200, auxiliary pipe 201, solenoid valve 201a, oil-water separation mechanism 202, oil-water separation tank 202a, delivery pipe 202a-1, pipe joint 202a-2, auxiliary joint connection hole 202a-2a, main joint connection hole 202a-2b, waste water pipe 202a-3, exhaust gas pipe 202a-4, muffler 202a-4a. DETAILED DESCRIPTION

[0023] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0025] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments. Example

[0026] Reference Figures 1 to 4 , is an embodiment of the utility model, which provides a filter assembly 100 and a feedback filter assembly 200. The filter assembly 100 is composed of a cooler 101, a high-efficiency oil-water separator and drying cylinder 102, a filter 103 and an air tank 104, which are interconnected through a main pipe M. The feedback filter assembly 200 includes a guiding pipe 201, a solenoid valve 201a and an oil-water separation mechanism 202. One end of the guiding pipe 201 is respectively connected to the high-efficiency oil-water separator and drying cylinder 102, the filter 103 and the air tank 104, and the other end of the guiding pipe 201 is connected to the oil-water separation mechanism 202;

[0027] like Figure 1 As shown, the filter assembly 100 is adjusted, including a cooler 101, a high-efficiency oil-water separator and drying cylinder 102, a filter 103 and an air storage tank 104, which are interconnected through a main pipe M to fully filter the oil-gas mixture. The backfeeding filter assembly 200 is also connected to the filter assembly 100 and to each tank of the filter assembly 100 to assist the filter assembly 100 in filtering oil and gas, thereby improving the effect of filtering air;

[0028] The oil-water separation mechanism 202 includes an oil-water separation tank 202a, a delivery pipe 202a-1, a pipe joint 202a-2, an auxiliary joint connection hole 202a-2a, a main joint connection hole 202a-2b, a waste water pipe 202a-3 and an exhaust gas pipe 202a-4a. The delivery pipe 202a-1 is movably connected with the auxiliary pipe 201 through the pipe joint 202a-2, and one end of the delivery pipe 202a-1 is provided with auxiliary joint connection holes 202a-2a at equal intervals, which are movably connected with the auxiliary pipe 201. The main joint connection hole 202a-2b provided at the other end of the delivery pipe 202a-1 is connected to the delivery pipe 202a-1, and the oil-water separation tank 202a is connected to the delivery pipe 202a-1. The oil-water separation tank 202a is provided with a waste water pipe 202a-3 and an exhaust gas pipe 202a-4, and the exhaust gas pipe 202a-4 is provided with a muffler 202a-4a. The drainage and air filter integrated device of this integrated air compressor station can effectively separate oil and water and treat waste water, thereby reducing the degree of environmental pollution;

[0029] like Figure 1-Figure 4 As shown, when the air compressor station stops working, the solenoid valve 201a is opened, the oil-water separation mechanism 202 is started, and the oil and gas inside the high-efficiency oil-water separator and the drying cylinder 102, the filter 103, and the air storage tank 104 in the filter assembly 100 are extracted and cleaned. In this way, the cleaning frequency of each tank body of the filter assembly 100 can be reduced, its good working condition can be maintained, and the service life of the air compressor can be extended. At the same time, the quality of the air filtered by the air compressor can be improved. The oil-water separation tank 202a is connected to the high-efficiency oil-water separator and the drying cylinder 102, the filter 103, and the air storage tank 104 in the filter assembly 100 through the movable sleeve pipe joint 202a-2. In this way, when necessary, the oil-water separation tank 202a can be cleaned, and the cleaning frequency of the oil-water separation tank 202a for the air compressor can be increased. Without damaging the air compressor, the oil-water separation tank 202a can be disassembled and cleaned, and the size of the oil-water separation tank 202a can be reduced to minimize costs while maintaining the air compressor's ability to effectively and stably filter oil and gas.

[0030] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. An integrated drainage and air filtration device for an integrated air compressor station. Features: include, A filter assembly (100) comprising a cooler (101), a high-efficiency oil-water separator and drying cylinder (102), a filter (103) and an air storage tank (104), wherein the cooler (101), the high-efficiency oil-water separator and drying cylinder (102), the filter (103) and the air storage tank (104) are interconnected via a main conduit (M); A back-feeding filter assembly (200), wherein the back-feeding filter assembly (200) is in communication with the filter assembly (100).

2. The integrated drainage and air filtration device of the integrated air compressor station as claimed in claim 1, Features: The backfeeding filter assembly (200) comprises a guiding tube (201), a solenoid valve (201a), and an oil-water separation mechanism (202); one end of the guiding tube (201) is respectively connected to a high-efficiency oil-water separator and a drying cylinder (102), a filter (103), and an air storage tank (104); a solenoid valve (201a) is provided on the guiding tube (201); and the other end of the guiding tube (201) is connected to the oil-water separation mechanism (202).

3. The integrated drainage and air filtration device of the integrated air compressor station as claimed in claim 2, Features: The oil-water separation mechanism (202) comprises an oil-water separation tank (202a), a delivery pipe (202a-1), a pipeline joint (202a-2), an auxiliary joint connection hole (202a-2a), a main joint connection hole (202a-2b), a waste water pipe (202a-3) and a waste gas pipe (202a-4).

4. The integrated drainage and air filtration device of the integrated air compressor station as claimed in claim 3, Features: The delivery pipe (202a-1) is movably connected to the auxiliary pipe (201) via a pipe joint (202a-2); one end of the delivery pipe (202a-1) is provided with auxiliary joint connection holes (202a-2a) at equal intervals and is movably connected to the auxiliary pipe (201); the other end of the delivery pipe (202a-1) is provided with a main joint connection hole (202a-2b) and is connected to the delivery pipe (202a-1).

5. The integrated drainage and air filtration device of the integrated air compressor station as claimed in claim 4, Features: The oil-water separation tank (202a) is connected to the delivery pipe (202a-1), and the oil-water separation tank (202a) is provided with a waste water pipe (202a-3) and a waste gas pipe (202a-4), and the waste gas pipe (202a-4) is provided with a muffler (202a-4a).

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