Treatment device for fermented vinasse

By using low-temperature heating and whisking treatment technology in the fermented wine lees treatment device, combined with the crushing and feeding mechanism, the nutritional loss and probiotic death caused by high-temperature drying are solved, and low-temperature and efficient wine lees drying and resource utilization are achieved.

CN222143523UActive Publication Date: 2024-12-10ANHUI GUJING DISTILLERY CO LTD +2
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Patent Information

Application Number
CN202323292714.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-01
Publication Date
2024-12-10
Estimated Expiration
2033-12-01

AI Technical Summary

Technical Problem

The existing fermented wine lees drying technology adopts high temperature, which leads to loss of nutrients and death of probiotics, making it difficult to achieve low-temperature and efficient industrial treatment.

Method used

A device including a drying box, a hot air drying mechanism, a crushing mechanism and a feeding mechanism is designed to process the lees by heating and whipping at low temperatures, and the processing efficiency is improved by using the crushing and feeding mechanism.

Benefits of technology

It realizes efficient drying of the lees under low temperature conditions, maximizes the number of viable probiotics, reduces energy consumption, and improves processing efficiency and resource utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a processing device for fermented vinasse, which belongs to the technical field of fermented vinasse processing and comprises a drying box, support leg frames are fixedly connected to two ends of the bottom of the drying box, a hot air drying mechanism is communicated with the upper side of the drying box, a crushing box is communicated with the upper side of the drying box, and a crushing mechanism is arranged in the crushing box. The upper side of the smashing box communicates with a feeding port, the upper portion of one side of the drying box communicates with an exhaust valve port, a stirring mechanism is arranged in the drying box, the bottom of the drying box communicates with a discharging barrel, and a conveying mechanism is arranged in the discharging barrel. According to the utility model, the crushing mechanism, the hot air drying mechanism and the stirring mechanism are arranged, so that the crushing and drying treatment on the vinasse can be realized, the fermented white spirit vinasse can be efficiently treated, the time consumption is reduced, meanwhile, the requirement of production quality can be met, and the vinasse can be conveniently conveyed by arranging the conveying mechanism.
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Description

Technical Field

[0001] The utility model relates to the technical field of fermented wine lees processing, in particular to a fermented wine lees processing device. Background Art

[0002] Liquor lees are the residue left after alcohol is extracted through distillation from sorghum, wheat, corn, grains and other raw materials. In addition to most of the protein, fat, calcium, phosphorus and other nutrients in the remaining raw materials, liquor lees also contain rich fermentation products, such as yeast and active factors. Liquor lees can be used to feed livestock, produce high-protein feed, make spices, make sodium acetate, and cultivate edible fungi. In addition, the alcohol remaining in the lees will cause indigestion if pigs eat too much. Fermentation can remove some of the alcohol and reduce the impact on pigs. The processing and feeding methods of liquor lees are higher in energy than those of beer and grain lees. The lees are rich in crude protein, crude fat, various amino acids and other nutrients. Reasonable disposal and full utilization of the lees will not only reduce pollution to the environment, but also create benefits for the enterprise.

[0003] Dried fermented vinasse products are convenient for long-distance transportation and long-term storage during sales. Although there are fermented vinasse drying processes in the prior art, the current drying of fermented vinasse adopts high-temperature drying technology, which will destroy the nutrients, and high temperature can cause the probiotics in the fermented vinasse to die. Therefore, how to design a low-temperature and high-efficiency fermented vinasse drying equipment that can realize large-scale industrialization of vinasse and a vinasse processing and fermentation system with high resource utilization has become an urgent problem to be solved in this field. Utility Model Content

[0004] The utility model aims to provide a processing device for fermented wine grains to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a processing device for fermented wine lees, comprising a drying box, both ends of the bottom of the drying box are fixedly connected with leg frames, the upper side of the drying box is connected with a hot air drying mechanism and a crushing box, the crushing box is provided with a crushing mechanism, the upper side of the crushing box is connected with a feed port, an upper part of one side of the drying box is connected with an exhaust valve port, the drying box is provided with a stirring mechanism, the bottom of the drying box is connected with a discharge barrel, and the discharge barrel is provided with a feeding mechanism, one side of the drying box is provided with a driving mechanism, and the two ends of the driving mechanism are respectively fixedly connected to the stirring mechanism and the feeding mechanism, one end of the lower side of the discharge barrel is connected with a discharge valve port, the front side of the drying box is provided with a control panel, and the control panel is electrically connected to one end of the hot air drying mechanism, the crushing mechanism and the driving mechanism respectively.

[0006] Furthermore, the hot air drying mechanism comprises a heating hood connected to the upper side of the drying box, the upper side of the heating hood is connected to two blowers, and an electric heating tube is fixedly connected to the heating hood.

[0007] Furthermore, a screen is fixedly connected to the inner wall of the drying box and the connecting opening of the heating cover.

[0008] Furthermore, the crushing mechanism includes a cover shell fixed on the front side of the crushing box, a first motor is fixedly connected to one side of the cover shell, the inner wall of the crushing box is rotatably connected to two rollers through two bearing seats, and one end of the two rollers passes through the cover shell and is fixedly connected to two meshing circular gears, the main shaft end of the first motor is fixedly connected to one of the circular gears, and a crushing blade is fixedly connected to the roller in the crushing box.

[0009] Furthermore, the driving mechanism includes a casing fixed to the drying box and one end of the discharge barrel, a second motor is fixedly connected to one side of the casing, a main shaft end of the second motor passes through the casing and is fixedly connected to a driving wheel, one end of the stirring mechanism is fixedly connected to the driving wheel, one end of the feeding mechanism passes through the casing and is fixedly connected to a driven wheel, and the driving wheel is connected to the driven wheel through a transmission belt.

[0010] Furthermore, the stirring mechanism comprises a stirring shaft fixedly connected to the driving mechanism, the stirring shaft penetrates into the drying box and is rotationally connected thereto, and a stirring shovel is fixedly connected to the stirring shaft.

[0011] Furthermore, the feeding mechanism includes an auger rod fixedly connected to the driving mechanism, and the auger rod penetrates into the discharge barrel and is rotationally connected thereto.

[0012] Furthermore, an inspection door is detachably fixedly connected to the upper front portion of the drying box by bolts.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. A device for processing fermented wine lees is provided with a crushing mechanism, wet wine lees are added into a crushing box from a feed port, and a first motor is started. Due to the meshing of two circular gears, the crushing blades on two rotating rollers are driven to rotate simultaneously, so that the wine lees can be crushed to facilitate subsequent drying.

[0015] 2. This fermented wine lees processing device is provided with a hot air drying mechanism and a stirring mechanism, and the electric heating tube is started to heat the heating cover. At the same time, two blowers are operated to make the air contact with the electric heating tube for heating, and then the air is directly blown onto the wine lees in the drying box for drying. At the same time, the second motor is started to drive the driving wheel to rotate, which in turn drives the stirring shovel on the stirring shaft to rotate, and the wine lees in the drying box can be stir-fried, so that the wine lees are fully contacted with the hot air, thereby improving the drying efficiency and quality. By controlling the heating temperature of the electric heating tube, drying under low temperature conditions is achieved, energy consumption is reduced, and the number of live probiotics in the fermented wine lees is retained to the maximum extent.

[0016] 3. The fermented wine lees processing device is provided with a feeding mechanism and opens a discharge valve. When the second motor is working, the driving wheel is driven by a transmission belt and a driven wheel to drive the auger rod to rotate, so that the wine lees falling into the discharge barrel can be forced to be discharged from the discharge valve and transported to the wine lees fermentation equipment for subsequent fermentation, thereby improving the feeding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0018] Figure 2 It is a front view cross-sectional structural diagram of the drying box in the utility model;

[0019] Figure 3 For the utility model Figure 2 A schematic diagram of the enlarged structure at point A;

[0020] Figure 4 It is a schematic diagram of the top cross-sectional structure of the crushing box in the utility model.

[0021] The corresponding relationship between the illustrations and component names in the figure is as follows:

[0022] 1. Drying box; 2. Leg frame; 3. Crushing box; 4. Feed inlet; 5. Exhaust valve outlet; 6. Discharge barrel; 7. Discharge valve outlet; 8. Control panel; 9. Heating hood; 10. Blower; 11. Electric heating tube; 12. Screen; 13. Cover; 14. First motor; 15. Roller; 16. Circular gear; 17. Crushing blade; 18. Casing; 19. Second motor; 20. Driving wheel; 21. Driven wheel; 22. Transmission belt; 23. Agitator shaft; 24. Stirring shovel; 25. Auger rod. DETAILED DESCRIPTION

[0023] See also Figures 1 to 4In the practical embodiment, a processing device for fermented wine lees is provided. The device is used to crush and dry the wine lees before the wine lees are fermented. It can not only efficiently ferment the white wine lees and reduce the time consumption, but also meet the production quality requirements. It includes a drying box 1, both ends of the bottom of the drying box 1 are fixedly connected with leg frames 2, and the upper side of the drying box 1 is connected with a hot air drying mechanism, the upper side of the drying box 1 is connected with a crushing box 3, and the crushing box 3 is provided with a crushing mechanism, the upper side of the crushing box 3 is connected with a feeding port 4, and the upper part of one side of the drying box 1 is connected with a There is an exhaust valve port 5, a stirring mechanism is provided in the drying box 1, a discharge barrel 6 is connected to the bottom of the drying box 1, and a feeding mechanism is provided in the discharge barrel 6, a driving mechanism is provided on one side of the drying box 1, and the two ends of the driving mechanism are respectively fixedly connected to the stirring mechanism and the feeding mechanism, a discharge valve port 7 is provided on the lower end of the discharge barrel 6, a control panel 8 is provided on the front side of the drying box 1, and the control panel 8 is respectively electrically connected to the hot air drying mechanism, the crushing mechanism and one end of the driving mechanism, and an external power supply is connected through a plug wire, which is convenient to operate. It is a prior art, and the device has a compact structure, a small size, and is easy to use.

[0024] like Figure 1 and Figure 2 As shown: the hot air drying mechanism includes a heating hood 9 connected to the upper side of the drying box 1, two blowers 10 are connected to the upper side of the heating hood 9, and an electric heating tube 11 is fixedly connected to the heating hood 9. The electric heating tube 11 is started to heat the heating hood 9. At the same time, the two blowers 10 work to make the air contact with the electric heating tube 11 for heating, and then blow it directly onto the wine lees in the drying box 1 for drying. By controlling the heating temperature of the electric heating tube 11, drying under low temperature conditions is achieved, which reduces energy consumption and maximizes the number of live probiotics in the fermented wine lees.

[0025] like Figure 2 As shown: a blocking net 12 is fixedly connected to the inner wall of the connection port between the drying box 1 and the heating cover 9 to prevent the wine lees from contacting the electric heating tube 11.

[0026] like Figure 1 and Figure 4As shown: the crushing mechanism includes a cover shell 13 fixed on the front side of the crushing box 3, and a first motor 14 is fixedly connected to one side of the cover shell 13. The inner wall of the crushing box 3 is rotatably connected to two rollers 15 through two bearing seats, and one end of the two rollers 15 passes through the cover shell 13 and is fixedly connected to two meshing circular gears 16. The main shaft end of the first motor 14 is fixedly connected to one of the circular gears 16, and a crushing blade 17 is fixedly connected to the roller 15 located in the crushing box 3. When wet wine lees fall into the crushing box 3, the first motor 14 is started to work. Due to the meshing of the two circular gears 16, the crushing blades 17 on the two rollers 15 are driven to rotate at the same time, so that the wine lees can be crushed to facilitate subsequent drying.

[0027] like Figure 3 As shown: the driving mechanism includes a casing 18 fixed to one end of the drying box 1 and the discharge barrel 6, a second motor 19 is fixedly connected to one side of the casing 18, a main shaft end of the second motor 19 passes through the casing 18 and is fixedly connected to a driving wheel 20, one end of the stirring mechanism is fixedly connected to the driving wheel 20, one end of the feeding mechanism passes through the casing 18 and is fixedly connected to a driven wheel 21, the driving wheel 20 is connected to the driven wheel 21 through a transmission belt 22, the second motor 19 is started to work, and since the driving wheel 20 is transmitted to the driven wheel 21 through the transmission belt 22, the stirring mechanism and the feeding mechanism are driven to work at the same time, saving equipment costs.

[0028] like Figure 2 As shown: the stirring mechanism includes a stirring shaft 23 fixedly connected to the driving mechanism, the stirring shaft 23 penetrates into the drying box 1 and is rotatably connected thereto, and a stirring shovel 24 is fixedly connected to the stirring shaft 23. When the driving wheel 20 rotates, the stirring shovel 24 on the stirring shaft 23 is driven to rotate, and the wine lees in the drying box 1 can be stirred, so that the wine lees are fully in contact with the hot air, thereby improving the drying efficiency and quality.

[0029] like Figure 2 and Figure 3 As shown: the feeding mechanism includes an auger rod 25 fixedly connected to the driving mechanism, the auger rod 25 penetrates into the discharge barrel 6 and is rotatably connected thereto. When the driven wheel 21 rotates, the auger rod 25 is driven to rotate, and the wine lees falling into the discharge barrel 6 can be forced to be discharged from the discharge valve port 7 and transported to the wine lees fermentation equipment for subsequent fermentation, thereby improving the feeding efficiency.

[0030] like Figure 1 As shown: the upper front part of the drying box 1 is detachably fixed with an inspection door by bolts, which can be used for inspection.

[0031] When the device is used to grind and dry the wine lees during the wine lees fermentation process, first, wet wine lees are added to the grinding box 3 from the feed inlet 4, and the first motor 14 is started. Since the two circular gears 16 are engaged, the grinding blades 17 on the two rollers 15 are driven to rotate simultaneously, so that the wine lees can be grinded to facilitate subsequent drying.

[0032] The crushed wine lees fall into the drying box 1, and the electric heating tube 11 is started to heat the heating cover 9. At the same time, the two blowers 10 work to make the air contact with the electric heating tube 11 for heating, and then blow it directly onto the wine lees in the drying box 1 for drying. At the same time, the second motor 19 is started to drive the driving wheel 20 to rotate, and then drive the stirring shaft 23 and the stirring shovel 24 to rotate, which can stir the wine lees in the drying box 1, so that the wine lees are fully in contact with the hot air, thereby improving the efficiency and quality of drying. By controlling the heating temperature of the electric heating tube 11, drying under low temperature conditions is achieved, which reduces energy consumption and maximizes the retention of the number of live probiotics in the fermented wine lees.

[0033] When feeding is required after drying, the discharge valve 7 is opened. When the second motor 19 is working, the driving wheel 20 is driven by the driven wheel 21 through the transmission belt 22, driving the auger rod 25 to rotate, so that the lees falling into the discharge barrel 6 can be forced to be discharged from the discharge valve 7 and transported to the lees fermentation equipment for subsequent fermentation, thereby improving the feeding efficiency.

[0034] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A device for processing fermented distiller's grains, characterized in that: The invention comprises a drying box (1), wherein both ends of the bottom of the drying box (1) are fixedly connected with a leg frame (2), the upper side of the drying box (1) is connected with a hot air drying mechanism and a crushing box (3), the crushing box (3) is provided with a crushing mechanism, the upper side of the crushing box (3) is connected with a feed port (4), an upper part of one side of the drying box (1) is connected with an exhaust valve port (5), the drying box (1) is provided with a stirring mechanism, the bottom of the drying box (1) is connected with a discharge barrel (6), the discharge barrel (6) is provided with a feeding mechanism, one side of the drying box (1) is provided with a driving mechanism, the two ends of the driving mechanism are respectively fixedly connected with the stirring mechanism and the feeding mechanism, one end of the lower side of the discharge barrel (6) is connected with a discharge valve port (7), and the front side of the drying box (1) is provided with a control panel (8), the control panel (8) is respectively electrically connected with the hot air drying mechanism, the crushing mechanism and one end of the driving mechanism.

2. The device for processing fermented wine grains according to claim 1, characterized in that: The hot air drying mechanism comprises a heating hood (9) connected to the upper side of the drying box (1), the upper side of the heating hood (9) is connected to two blowers (10), and an electric heating pipe (11) is fixedly connected to the heating hood (9).

3. The device for processing fermented wine grains according to claim 2, characterized in that: A screen (12) is fixedly connected to the inner wall of the communication port between the drying box (1) and the heating cover (9).

4. The device for processing fermented wine grains according to claim 1, characterized in that: The pulverizing mechanism comprises a cover shell (13) fixed to the front side of the pulverizing box (3); a first motor (14) is fixedly connected to one side of the cover shell (13); two rollers (15) are rotatably connected to the inner wall of the pulverizing box (3) via two bearing seats; one end of each of the two rollers (15) penetrates into the cover shell (13) and is fixedly connected to two meshing circular gears (16); a main shaft end of the first motor (14) is fixedly connected to one of the circular gears (16); and a pulverizing blade (17) is fixedly connected to the roller (15) located in the pulverizing box (3).

5. The device for processing fermented wine grains according to claim 1, characterized in that: The driving mechanism comprises a casing (18) fixed to one end of the drying box (1) and the discharge barrel (6); a second motor (19) is fixedly connected to one side of the casing (18); a main shaft end of the second motor (19) passes through the casing (18) and is fixedly connected to a driving wheel (20); one end of the stirring mechanism is fixedly connected to the driving wheel (20); one end of the feeding mechanism passes through the casing (18) and is fixedly connected to a driven wheel (21); the driving wheel (20) is transmission-connected to the driven wheel (21) via a transmission belt (22).

6. The device for processing fermented wine grains according to claim 1, characterized in that: The stirring mechanism comprises a stirring shaft (23) fixedly connected to the driving mechanism, the stirring shaft (23) penetrates into the drying box (1) and is rotatably connected thereto, and a stirring shovel (24) is fixedly connected to the stirring shaft (23).

7. The device for processing fermented wine grains according to claim 1, characterized in that: The feeding mechanism comprises an auger rod (25) fixedly connected to the driving mechanism, and the auger rod (25) penetrates into the discharge barrel (6) and is rotationally connected thereto.

8. The device for processing fermented wine grains according to claim 1, characterized in that: The upper front part of the drying box (1) is detachably fixedly connected with an inspection door by means of bolts.

Citation Information

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