Device for removing residual water in deep processing of photovoltaic glass sheet
By using the combination of conveying roller mechanism, long row brush and air-drying mechanism in photovoltaic glass production, the problem of removing residual water film of glass sheets is solved, the drying efficiency and environmental protection are improved, and energy consumption is reduced.
Patent Information
- Application Number
- CN202420408629.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-04
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-03-04
AI Technical Summary
During the production process of photovoltaic glass, it is difficult to effectively remove the residual water film after edge grinding and cleaning, resulting in uneven drying, high energy consumption and affecting the operating environment.
A removal device including a conveying roller mechanism, a long row brush, an air drying mechanism and an air supply mechanism is designed. By cooperating the adjustment mechanism and the air drying mechanism, the residual water film on the upper and lower surfaces of the glass plate is quickly removed.
It improves drying speed and efficiency, reduces production costs and energy consumption, and improves environmental protection.
Smart Images

Figure CN222143535U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of photovoltaic glass production equipment, and specifically relates to a photovoltaic glass plate post-processing production facility, and in particular to a device for removing residual water in the deep processing process of photovoltaic glass plates. Background Art
[0002] The development of new energy is attracting more and more attention, which is one of the reasons why solar photovoltaic glass is developing more and more. In the production process of photovoltaic glass, deep processing is an important part, which includes edge grinding, cleaning, drying, coating and tempering of glass plates. After edge grinding and cleaning, there is a lot of water left on the glass plates, especially on the upper surface, and there is relatively less water on the lower surface. If it is dried directly, not only will the glass plates be damaged by uneven heating, but also a lot of heat energy will be consumed, affecting the drying speed. At the same time, water will drip around, affecting the operating environment.
[0003] At the same time, energy saving, high efficiency and environmental protection are eternal themes for production. How to minimize production costs, save energy and improve the environment is the direction of efforts. At the same time, how to efficiently remove the residual moisture on the glass plates after washing is also a problem that inventors need to consider.
[0004] To this end, the utility model designs a device for removing residual water during deep processing of photovoltaic glass plates, which is designed to effectively remove residual water films on the upper and lower surfaces of the glass plates through a cleaning mechanism and an air drying mechanism. Utility Model Content
[0005] In view of the above-mentioned problems existing in the prior art, the utility model provides a device for removing residual water during the deep processing of photovoltaic glass panels. By arranging two sets of adjustment mechanisms, as well as a long row of brushes and an air-drying mechanism on the top surface of the conveying roller mechanism, the residual water film on the upper and lower surfaces of the glass panels can be effectively removed, thereby improving the drying speed and efficiency, and laying a good foundation for energy saving and consumption reduction and improving the overall production efficiency.
[0006] Based on the above purpose, the utility model adopts the following technical solutions:
[0007] A device for removing residual water during deep processing of photovoltaic glass sheets, comprising a conveying roller mechanism, a long row of brushes, an air drying mechanism, an air supply mechanism, and two sets of front and rear adjustment mechanisms;
[0008] The conveyor roller mechanism comprises a left conveyor roller support frame, a right conveyor roller support frame, and a plurality of conveyor rollers arranged between the left conveyor roller support frame and the right conveyor roller support frame, wherein the plurality of conveyor rollers are evenly arranged front and back along the extension direction of the left conveyor roller support frame and the right conveyor roller support frame; the left ends of the plurality of conveyor rollers are rotatably connected to the right side of the left conveyor roller support frame near the top end, and the right ends of the plurality of conveyor rollers are rotatably connected to the left side of the right conveyor roller support frame near the top end;
[0009] The front and rear adjustment mechanisms are both arranged at the top of the conveying roller mechanism;
[0010] Each set of adjustment mechanisms includes a left L-shaped support frame, a right L-shaped support frame, a left angle adjustment member, a right angle adjustment member, a first front and rear fastening bolt, and a second front and rear fastening bolt;
[0011] The long row of brushes extends horizontally to the left and right, and the bottom end of the long row of brushes is provided with bristles evenly distributed horizontally to the left and right;
[0012] The long row of brushes is detachably connected to a set of adjustment mechanisms on the rear side;
[0013] The air-drying mechanism comprises an upper bellows, a lower bellows, an upper bellows air inlet pipe and a lower bellows air inlet pipe;
[0014] The bellows on the plate of the air-drying mechanism is detachably connected to a set of adjustment mechanisms on the front side;
[0015] The under-plate bellows of the air-drying mechanism is detachably connected to the left conveying roller support frame and the right conveying roller support frame;
[0016] The air supply mechanism includes a fan, a fan switch, a main air outlet pipe, an upper air duct flexible connector, and a lower air duct flexible connector;
[0017] The inlet end of the main air outlet duct is connected to the outlet end of the fan, and the outlet end of the main air outlet duct is provided with two branches, namely a first branch and a second branch. The first branch is connected to the inlet end of the upper air box air inlet duct through an upper air duct flexible connector, and the second branch is connected to the inlet end of the lower air box air inlet duct through a lower air duct flexible connector;
[0018] The outlet end of the air inlet pipe of the upper bellows is connected to the air inlet of the bellows on the plate, and the outlet end of the air inlet pipe of the lower bellows is connected to the air inlet of the bellows under the plate;
[0019] The long row of brushes is detachably mounted on the rear side of the top end of the conveying roller mechanism through a set of adjustment mechanisms on the rear side;
[0020] The plate-mounted bellows of the air-drying mechanism is detachably mounted on the front side of the top end of the conveying roller mechanism through a group of adjustment mechanisms on the front side.
[0021] Furthermore, the left end of the conveyor roller extends into the left conveyor roller support frame, and the right end of the conveyor roller extends into the right conveyor roller support frame. A drive motor is provided in the left conveyor roller support frame and / or the right conveyor roller support frame. The output end of the drive motor is connected to the left end or the right end of the conveyor roller and can drive the conveyor roller to rotate.
[0022] Further, the left L-shaped support frame includes a left vertical moving part and a left horizontal moving part connected to the bottom end of the left vertical moving part, the left horizontal moving part extends forward, and the left vertical moving part is provided with a first vertical position long hole;
[0023] The left horizontal moving part is provided with a first front-to-back position long hole, and the front side of the top end of the left conveying roller support frame is provided with a first threaded through hole, and the left L-shaped support frame can be fixed to the top end of the left conveying roller support frame by passing the first front-to-back position long hole and the first threaded through hole in sequence through the first front-to-back fastening bolt;
[0024] The right L-shaped support frame includes a right vertical moving part and a right horizontal moving part connected to the bottom end of the right vertical moving part, the right horizontal moving part extends forward, and the right vertical moving part is provided with a second vertical position long hole;
[0025] The right horizontal moving part is provided with a second front-to-back position long hole, and the rear side of the top end of the right conveying roller support frame is provided with a second threaded through hole, and the right L-shaped support frame can be fixed to the top end of the right conveying roller support frame by passing the second front-to-back position long hole and the second threaded through hole in sequence through the second front-to-back fastening bolts;
[0026] The left angle adjustment member includes a first pipe member and a first pipe member bolt; the first pipe member extends horizontally to the left and right, and a first plug-in column extending backward is provided on the rear side wall of the first pipe member, and a third threaded through hole is provided on the front side wall of the first pipe member, and the first pipe member bolt can be inserted into the third threaded through hole and threadedly connected with the first pipe member;
[0027] The right angle adjustment member includes a second pipe fitting and a second pipe fitting bolt; the second pipe fitting extends left and right in the horizontal direction, and the rear side wall of the second pipe fitting is provided with a second plug-in column extending backward, and the front side wall of the second pipe fitting is provided with a fourth threaded through hole, and the second pipe fitting bolt can be inserted into the fourth threaded through hole and threadedly connected to the second pipe fitting.
[0028] Furthermore, a first plug hole is provided at the left end of the long row of brushes, and the first plug post of a group of adjustment mechanisms on the rear side sequentially passes through the first plug hole and the first upper and lower position long hole, and is screwed with the nut to fix the relative position of the long row of brushes and the left vertical moving part;
[0029] A second plug-in hole is provided at the right end of the long row of brushes. The second plug-in column of a group of adjustment mechanisms on the rear side passes through the second plug-in hole and the second upper and lower position long holes in sequence, and is screwed with the nut to fix the relative position of the long row of brushes and the right vertical moving part.
[0030] Furthermore, the bellows on the board and the bellows under the board are both triangular prisms extending left and right in the horizontal direction, and both are hollow cavity structures; a blowing port is provided at an edge of the bellows on the board and the bellows under the board, and the blowing port is in the shape of a long strip, and an air inlet is provided on a side surface of the bellows on the board opposite to the blowing port and a side surface of the bellows under the board opposite to the blowing port.
[0031] Further preferably, a plurality of support blocks are provided at the air outlets of the upper and lower bellows of the board to prevent the size of the air outlets from changing due to structural deformation of the upper and lower bellows of the board during operation.
[0032] Furthermore, the bellows on the board and the bellows under the board are both located on the front side of the long row of brushes, and the bellows on the board are detachably connected to a group of adjustment mechanisms on the front side; the left and right ends of the bellows under the board are rotatably connected to the left conveying roller support frame and the right conveying roller support frame respectively.
[0033] Specifically, a first left rotating shaft is provided on the left side of the bellows on the plate, and a first right rotating shaft is provided on the right side of the bellows on the plate;
[0034] The first plug-in column of the front set of adjustment mechanisms passes through the first upper and lower position long hole, and is screwed with the nut to achieve the installation of the first pipe fitting on the left L-shaped support frame, and then the first left rotating shaft is inserted into the first pipe fitting from the right side, and the first pipe fitting bolt is inserted into the third threaded through hole to abut against the side wall of the first left rotating shaft, and the first left rotating shaft is installed in the first pipe fitting, thereby achieving the detachable connection between the left end of the bellows on the plate and the left L-shaped support frame of the front set of adjustment mechanisms;
[0035] The second plug-in column of a group of adjustment mechanisms on the front side passes through the second upper and lower long holes and is screwed together with the nut to achieve the installation of the second pipe fitting on the right L-shaped support frame. Then, the first right rotating shaft is inserted into the second pipe fitting from the left side. The second pipe fitting bolt is inserted into the fourth threaded through hole to support the side wall of the first right rotating shaft. The first right rotating shaft is installed in the second pipe fitting, thereby achieving a detachable connection between the right end of the bellows on the plate and the right L-shaped support frame of a group of adjustment mechanisms on the front side.
[0036] Specifically, a second left rotating shaft is provided on the left side of the bellows under the plate, and a second right rotating shaft is provided on the right side of the bellows under the plate;
[0037] A first rotating through hole is provided on the right side of the left conveying roller support frame, and a second rotating through hole is provided on the left side of the right conveying roller support frame. The second left rotating shaft is inserted into the first rotating through hole, and the second right rotating shaft is inserted into the second rotating through hole, so that the left and right ends of the bellows under the plate are respectively rotatably connected to the left conveying roller support frame and the right conveying roller support frame.
[0038] Specifically, the main air outlet is provided with a main air outlet valve, the first branch is provided with an upper air box control valve, and the second branch is provided with a lower air box control valve; and a pressure gauge is also provided on the main air outlet.
[0039] Specifically, the circuit output end of the fan switch is electrically connected to the fan through a control wire and can control the fan to be turned on or off.
[0040] Further preferably, in order to facilitate the air supply to the bellows under the plate and avoid affecting the operation of the conveying roller, the left conveying roller support frame is also provided with a support frame through hole for facilitating the passage of the second branch, and the outlet end of the second branch passes through the support frame through hole and is connected to the inlet end of the air inlet pipe of the lower bellows.
[0041] Further, based on a general inventive concept, the utility model also provides a cleaning method using the cleaning device, comprising the following steps:
[0042] 1) First adjust the position of the long row of brushes, the position of the bellows on the board and the bellows under the board, and the blowing angle;
[0043] 2) Turn on the fan switch, start the fan, and open the main air duct valve, upper bellows control valve, and lower bellows control valve. The air source introduced by the fan is introduced into the upper bellows and lower bellows through the first branch and the upper bellows inlet pipe, the second branch and the lower bellows inlet pipe, and then blown out through the blowing port of the upper bellows and the blowing port of the lower bellows; then turn on the drive motor to drive the conveyor roller to rotate;
[0044] At this time, the glass sheet with residual water after being cleaned in the previous process is conveyed to the top of the conveying roller, and the conveying roller is driven forward by the driving motor to move the glass sheet to be cleaned forward;
[0045] When the glass sheet reaches a set of adjustment mechanisms at the rear side, a long row of brushes scrapes away the residual water on the glass sheet;
[0046] 3) When the glass plate reaches a set of adjustment mechanisms on the front side, the upper and lower bellows of the air-drying mechanism further blow away the remaining water film on the upper and lower surfaces of the glass plate, and then send the glass plate to the drying box of the next process for subsequent processing.
[0047] The beneficial effects of the utility model are:
[0048] The utility model can quickly and effectively remove residual moisture on the upper and lower surfaces of photovoltaic glass plates before entering the drying box, effectively improving production efficiency, reducing production costs, saving energy consumption, and avoiding pollution to the environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0049] Figure 1It is a schematic structural diagram of a device for removing residual water during deep processing of photovoltaic glass sheets according to the utility model;
[0050] Figure 2 It is a schematic diagram of the adjustment mechanism of the utility model;
[0051] Figure 3 It is a structural schematic diagram of the long row brush of the utility model;
[0052] Figure 4 It is a structural schematic diagram of the air-drying mechanism of the utility model;
[0053] Figure 5 It is a left view of the bellows on the plate of the utility model;
[0054] Figure 6 It is a schematic diagram of the air supply mechanism of the utility model;
[0055] In the figure, 1: long row of brushes, 2: air drying mechanism, 3: air supply mechanism, 4: adjustment mechanism, 5: conveying roller mechanism;
[0056] 101: first plug hole, 102: second plug hole, 103: bristles;
[0057] 201: bellows on the plate, 202: bellows under the plate, 204: air outlet, 205: air inlet pipe of the upper bellows, 206: air inlet pipe of the lower bellows, 207: first left rotating shaft, 208: second left rotating shaft, 209: support block;
[0058] 301: fan switch, 302: fan, 303: main air duct valve, 304: air pressure gauge, 305: upper air box control valve, 306: lower air box control valve, 307: upper air duct soft connector, 308: lower air duct soft connector, 309: main air outlet pipe;
[0059] 41: left L-shaped support frame, 42: right L-shaped support frame, 43: first pipe fitting, 44: second pipe fitting, 45: first pipe fitting bolt, 46: second pipe fitting bolt;
[0060] 401: second long hole at up-down position, 402: second long hole at front-back position, 403: second plug-in column, 404: first plug-in column, 405: first front-back fastening bolt, 406: second front-back fastening bolt, 407: first long hole at front-back position, 408: first long hole at up-down position;
[0061] 501: left conveying roller support frame, 502: right conveying roller support frame, 503: conveying roller, 504: glass plate. DETAILED DESCRIPTION
[0062] In order to make the above-mentioned purpose, technical features and advantages of the utility model more obvious and easy to understand, the specific implementation of the utility model is described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in a variety of other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific implementation disclosed below.
[0063] In the description of the present utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0064] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense; for ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0065] Example 1
[0066] like Figure 1-6 As shown, a device for removing residual water during deep processing of photovoltaic glass sheets comprises a conveying roller mechanism 5, a long row of brushes 1, an air drying mechanism 2, an air supply mechanism 3, and two sets of front and rear adjustment mechanisms 4;
[0067] The conveying roller mechanism 5 includes a left conveying roller support frame 501, a right conveying roller support frame 502, and a plurality of conveying rollers 503 disposed between the left conveying roller support frame 501 and the right conveying roller support frame 502, wherein the plurality of conveying rollers 503 are evenly arranged front and back along the extension direction of the left conveying roller support frame 501 and the right conveying roller support frame 502; the left ends of the plurality of conveying rollers 503 are rotatably connected to the right side of the left conveying roller support frame 501 near the top, and the right ends of the plurality of conveying rollers 503 are rotatably connected to the left side of the right conveying roller support frame 502 near the top;
[0068] Specifically, the left end of the conveying roller 503 extends into the left conveying roller support frame 501, and the right end of the conveying roller 503 extends into the right conveying roller support frame 502. A driving motor is provided in the left conveying roller support frame 501 and / or the right conveying roller support frame 502. The output end of the driving motor is connected to the left end or the right end of the conveying roller 503, and can drive the conveying roller 503 to rotate.
[0069] When in use, the glass plate 504 is placed on the top of a plurality of conveying rollers 503, and the conveying rollers are driven forward by a driving motor to rotate forward, thereby realizing the forward movement of the glass plate 504.
[0070] like Figure 1 , 2 As shown, the front and rear adjustment mechanisms 4 are both arranged at the top of the conveying roller mechanism 5;
[0071] Each set of adjustment mechanisms 4 includes a left L-shaped support frame 41, a right L-shaped support frame 42, a left angle adjustment member, a right angle adjustment member, a first front and rear fastening bolt 405 and a second front and rear fastening bolt 406;
[0072] The left L-shaped support frame 41 includes a left vertical moving part and a left horizontal moving part connected to the bottom end of the left vertical moving part, the left horizontal moving part extends forward, and the left vertical moving part is provided with a first vertical position long hole 408;
[0073] The left horizontal moving part is provided with a first front-to-back position long hole 407, and the front side of the top end of the left conveying roller support frame 501 is provided with a first threaded through hole, and the first front-to-back fastening bolt 405 passes through the first front-to-back position long hole 407 and the first threaded through hole in sequence, so that the left L-shaped support frame 41 can be fixed to the top end of the left conveying roller support frame 501;
[0074] The right L-shaped support frame 42 includes a right vertical moving part and a right horizontal moving part connected to the bottom end of the right vertical moving part, the right horizontal moving part extends forward, and the right vertical moving part is provided with a second vertical position long hole 401;
[0075] The right horizontal moving part is provided with a second front-to-back position long hole 402, and the rear side of the top end of the right conveying roller support frame 502 is provided with a second threaded through hole, and the second front-to-back fastening bolt 406 passes through the second front-to-back position long hole 402 and the second threaded through hole in sequence, so as to realize fixing the right L-shaped support frame 42 to the top end of the right conveying roller support frame 502;
[0076] The left angle adjustment member includes a first pipe member 43 and a first pipe member bolt 45; the first pipe member 43 extends horizontally to the left and right, and a first plug-in column 404 extending backward is provided on the rear side wall of the first pipe member 43, and a third threaded through hole is provided on the front side wall of the first pipe member 43, and the first pipe member bolt 45 can be inserted into the third threaded through hole and threadedly connected with the first pipe member 43;
[0077] The right angle adjustment member includes a second pipe fitting 44 and a second pipe fitting bolt 46; the second pipe fitting 44 extends left and right in the horizontal direction, and the rear side wall of the second pipe fitting 44 is provided with a second plug-in column 403 extending backward, and the front side wall of the second pipe fitting 44 is provided with a fourth threaded through hole, and the second pipe fitting bolt 46 can be inserted into the fourth threaded through hole and threadedly connected to the second pipe fitting 44.
[0078] like Figure 1 , 3 As shown, the long row of brushes 1 extends horizontally to the left and right, and the bottom end of the long row of brushes 1 is provided with bristles 103 evenly distributed horizontally to the left and right;
[0079] The long row of brushes 1 is detachably connected to a set of adjustment mechanisms 4 at the rear side;
[0080] Specifically, a first plug hole 101 is provided at the left end of the long row brush 1, and the first plug column 404 of the rear side adjustment mechanism 4 passes through the first plug hole 101 and the first upper and lower position long hole 408 in sequence, and is screwed with the nut to fix the relative position of the long row brush 1 and the left vertical moving part;
[0081] A second plug-in hole 102 is provided at the right end of the long row of brushes 1. The second plug-in column 403 of a group of adjustment mechanisms 4 on the rear side passes through the second plug-in hole 102 and the second upper and lower position long hole 401 in sequence, and is screwed with the nut to fix the relative position of the long row of brushes 1 and the right vertical moving part.
[0082] The long row brush 1 is made of hard plastic, nylon or other water-resistant materials, and the bristles 103 are made of plastic wire or other materials.
[0083] like Figure 1 , 4 As shown in , 5, the air-drying mechanism 2 includes an upper bellows 201, a lower bellows 202, an upper bellows air inlet pipe 205 and a lower bellows air inlet pipe 206;
[0084] The air-drying mechanism 2 is detachably connected to a set of adjustment mechanisms 4 on the front side;
[0085] The bellows 201 on the plate and the bellows 202 under the plate are both triangular prism-shaped and extend horizontally to the left and right, and both the bellows 201 on the plate and the bellows 202 under the plate are hollow cavity structures; Figure 4 The edges of the middle and rear sides are all provided with air outlets 204 (the air outlets of the bellows 201 on the plate are not marked). Figure 5As shown, the blowing port 204 is in the shape of a long strip, and an air inlet is provided on a side of the upper bellows 201 facing the blowing port 204 and on a side of the lower bellows 202 facing the blowing port 204, the outlet end of the upper bellows inlet pipe 205 is connected to the air inlet of the upper bellows 201, and the outlet end of the lower bellows inlet pipe 206 is connected to the air inlet of the lower bellows 202;
[0086] Preferably, Figure 5 As shown, a plurality of support blocks 209 are provided at the air outlets 204 of the upper plate bellows 201 and the lower plate bellows 202 to prevent the size of the air outlets 204 from changing due to structural deformation of the upper plate bellows 201 and the lower plate bellows 202 during operation;
[0087] The upper bellows 201 and the lower bellows 202 are both located at the front side of the long row of brushes 1, and the upper bellows 201 are detachably connected to a group of adjustment mechanisms 4 at the front side; the left and right ends of the lower bellows 202 are rotatably connected to the left conveying roller support frame 501 and the right conveying roller support frame 502 respectively;
[0088] Specifically, a first left rotating shaft 207 is provided on the left side of the bellows 201 on the plate, and a first right rotating shaft is provided on the right side of the bellows 201 on the plate;
[0089] The first plug-in column 404 of the front side adjustment mechanism 4 passes through the first upper and lower position long hole 408, and is screwed with the nut to achieve the first pipe 43 being installed on the left L-shaped support frame 41, and then the first left rotating shaft 207 is inserted into the first pipe 43 from the right side of the first pipe 43, and the first pipe bolt 45 is inserted into the third threaded through hole to support the side wall of the first left rotating shaft 207, and the first left rotating shaft 207 is installed in the first pipe 43, so as to achieve the detachable connection between the left end of the plate bellows 201 and the left L-shaped support frame 41 of the front side adjustment mechanism 4;
[0090] The second plug-in column 403 of the front side adjustment mechanism 4 passes through the second upper and lower position long hole 401, and is screwed with the nut to achieve the installation of the second pipe fitting 44 on the right L-shaped support frame 42. Then, the first right rotating shaft is inserted into the second pipe fitting 44 from the left side, and the second pipe fitting bolt 46 is inserted into the fourth threaded through hole to support the side wall of the first right rotating shaft, and the first right rotating shaft is installed in the second pipe fitting 44, thereby achieving the detachable connection between the right end of the bellows 201 on the plate and the right L-shaped support frame 42 of the front side adjustment mechanism 4.
[0091] Specifically, a second left rotating shaft 208 is provided on the left side of the under-board bellows 202, and a second right rotating shaft is provided on the right side of the under-board bellows 202;
[0092] A first rotating through hole is provided on the right side of the left conveying roller support frame 501, and a second rotating through hole is provided on the left side of the right conveying roller support frame 502. The second left rotating shaft 208 is inserted into the first rotating through hole, and the second right rotating shaft is inserted into the second rotating through hole, so that the left and right ends of the under-plate bellows 202 are respectively rotatably connected to the left conveying roller support frame 501 and the right conveying roller support frame 502;
[0093] In this embodiment, the first rotation through hole is located directly below the left L-shaped support frame 41 , and the second rotation through hole is located directly below the right L-shaped support frame 42 .
[0094] like Figure 1 , 6 As shown, the air supply mechanism 3 includes a fan 302, a fan switch 301, a main air outlet pipe 309, an upper air pipe flexible connector 307, and a lower air pipe flexible connector 308;
[0095] The inlet end of the main air outlet duct 309 is connected to the outlet end of the fan 302. The outlet end of the main air outlet duct 309 is provided with two branches, namely a first branch and a second branch. The first branch is connected to the inlet end of the upper air box air inlet duct 205 through an upper air duct flexible connector 307, and the second branch is connected to the inlet end of the lower air box air inlet duct 206 through a lower air duct flexible connector 308.
[0096] The main air outlet pipe 309 is provided with a main air outlet valve 303 , the first branch is provided with an upper bellows control valve 305 , and the second branch is provided with a lower bellows control valve 306 ; the main air outlet pipe 309 is also provided with a barometer 304 .
[0097] The circuit output end of the fan switch 301 is electrically connected to the fan 302 through a control wire, and can control the opening or closing of the fan 302. Specifically, in this embodiment, the electrical connection between the fan switch 301 and the fan 302 adopts conventional means in the art, and is not the inventive point of the utility model, so it is not repeated.
[0098] Further preferably, in order to facilitate the air supply to the bellows 202 under the plate and avoid affecting the operation of the conveying roller 503, the left conveying roller support frame 501 is also provided with a support frame through hole for facilitating the passage of the second branch, and the outlet end of the second branch passes through the support frame through hole and is connected to the inlet end of the lower bellows air inlet pipe 206.
[0099] The use principle of this utility model:
[0100] Before use, install each component, including:
[0101] 1. Installation of the long row brush 1: The first plug-in column 404 of the rear side adjustment mechanism 4 sequentially passes through the first plug-in hole 101 and the first vertical position long hole 408 of the long row brush 1, and is screwed with the nut to fix the relative position of the long row brush 1 and the left vertical moving part;
[0102] The second plug-in columns 403 of the rear side adjustment mechanism 4 sequentially pass through the second plug-in holes 102 and the second upper and lower position long holes 401 of the long row of brushes 1, and are screwed together with the nuts to fix the relative position of the long row of brushes 1 and the right vertical moving part.
[0103] At the same time, by adjusting the upper and lower positions of the first plug-in column 404 of the rear side adjustment mechanism 4 in the first upper and lower position long hole 408, and the upper and lower positions of the second plug-in column 403 in the second upper and lower position long hole 401, the spacing of the long row of brushes 1 relative to the conveying roller 503 is adjusted, so that the distance between the bristles 103 at the bottom end of the long row of brushes 1 and the upper surface of the glass plate 504 is appropriately matched.
[0104] At the same time, by adjusting the front and rear positions of the first front and rear fastening bolts 405 of the rear side adjustment mechanism 4 in the first front and rear position long hole 407, and the front and rear positions of the second front and rear fastening bolts 406 in the second front and rear position long hole 402, the front and rear position of the long row brush 1 relative to the conveying roller mechanism 5 is adjusted.
[0105] 2. Installation of the air-drying mechanism 2: The first plug-in column 404 of the front side adjustment mechanism 4 passes through the first upper and lower position long hole 408, and is screwed with the nut to realize the installation of the first pipe 43 on the left L-shaped support frame 41, and then the first left rotating shaft 207 is inserted into the first pipe 43 from the right side, and the first pipe bolt 45 is inserted into the third threaded through hole to support the side wall of the first left rotating shaft 207, and the first left rotating shaft 207 is installed in the first pipe 43, so as to realize the detachable connection between the left end of the bellows 201 on the plate and the left L-shaped support frame 41 of the front side adjustment mechanism 4;
[0106] The second plug-in column 403 of the front side adjustment mechanism 4 passes through the second upper and lower position long hole 401, and is screwed with the nut to achieve the installation of the second pipe fitting 44 on the right L-shaped support frame 42. Then, the first right rotating shaft is inserted into the second pipe fitting 44 from the left side, and the second pipe fitting bolt 46 is inserted into the fourth threaded through hole to support the side wall of the first right rotating shaft, and the first right rotating shaft is installed in the second pipe fitting 44, thereby achieving the detachable connection between the right end of the bellows 201 on the plate and the right L-shaped support frame 42 of the front side adjustment mechanism 4.
[0107] The second left rotating shaft 208 is inserted into the first rotating through hole, and the second right rotating shaft is inserted into the second rotating through hole, so that the left and right ends of the under-plate bellows 202 are rotatably connected to the left conveying roller support frame 501 and the right conveying roller support frame 502 respectively.
[0108] At the same time, by adjusting the front and rear position of the first front and rear fastening bolts 405 of the front side adjustment mechanism 4 in the first front and rear position long hole 407, and the front and rear position of the second front and rear fastening bolts 406 in the second front and rear position long hole 402, the front and rear position of the bellows 201 on the plate relative to the conveying roller mechanism 5 is adjusted.
[0109] At the same time, by adjusting the angle of the first left rotating shaft 207 in the first tube 43, the angle of the first right rotating shaft in the second tube 44, the angle of the second left rotating shaft 208 in the first rotating through hole, and the angle of the second right rotating shaft in the second rotating through hole, the blowing port 204 of the bellows 201 on the plate and the blowing port 204 of the bellows 202 under the plate can both face the direction of the conveying roller group 5.
[0110] 3. Installation of the air supply mechanism 3: Place the fan 302 on a horizontal plane, connect the first branch of the air supply mechanism 3 to the inlet end of the upper air box air inlet pipe 205 through the upper air duct flexible connector 307, and connect the second branch to the inlet end of the lower air box air inlet pipe 206 through the lower air duct flexible connector 308.
[0111] 4. Key points for debugging after installation: Further adjust the position of the long row of brushes 1, adjust the blowing angle, height and front and rear position of the bellows 201 on the plate and the bellows 202 under the plate, check whether each fastening wire is firm and whether there is air leakage; check whether each electrical appliance is normal.
[0112] When in use, when the position of the long row of brushes 1, the position of the bellows 201 on the board and the bellows 202 under the board, and the blowing angle are all appropriate, turn on the fan switch 301, start the fan 302, and open the main air duct valve 303, the upper bellows control valve 305, and the lower bellows control valve 306. The wind source introduced by the fan 302 is introduced into the bellows 201 on the board and the bellows 202 under the board through the first branch and the upper bellows air inlet pipe 205, the second branch and the lower bellows air inlet pipe 206, and is blown out through the blowing port 204 of the upper bellows 201 and the blowing port 204 of the bellows 202 under the board; then turn on the driving motor to drive the conveying roller 503 to rotate;
[0113] At this time, the glass plate 504 with residual water after being cleaned in the previous process is transferred to the top of the conveying roller 503, and the conveying roller is driven forward by the driving motor to rotate forward, thereby moving the glass plate 504 to be cleaned forward.
[0114] When the glass plate 504 reaches a group of adjustment mechanisms 4 on the rear side, the long row of brushes 1 scrapes off the residual water on the glass plate 504, and then when the glass plate 504 reaches a group of adjustment mechanisms 4 on the front side, the upper plate bellows 201 and the lower plate bellows 202 of the air-drying mechanism 2 further blow away the remaining water film on the upper and lower surfaces of the glass plate 504, and then the glass plate 504 is sent to the drying box of the next process for subsequent processing.
[0115] During use, check the cleaning effect in time. If any abnormality is found, adjust the position of the long row brush 1, as well as the blowing angle, height and front and rear position of the upper and lower bellows 201 and 202 on the plate. At the same time, you can also control the air volume and wind speed by adjusting the size of the main air duct valve 303, the upper bellows control valve 305 and the lower bellows control valve 306.
[0116] The above-mentioned embodiments only express several implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A device for removing residual water from deep processing of photovoltaic glass panels, characterized in that: It includes a conveying roller mechanism, a long row of brushes, an air drying mechanism, an air supply mechanism, and two sets of front and rear adjustment mechanisms; The conveyor roller mechanism comprises a left conveyor roller support frame, a right conveyor roller support frame, and a plurality of conveyor rollers arranged between the left conveyor roller support frame and the right conveyor roller support frame, wherein the plurality of conveyor rollers are evenly arranged front and back along the extension direction of the left conveyor roller support frame and the right conveyor roller support frame; the left ends of the plurality of conveyor rollers are rotatably connected to the left conveyor roller support frame, and the right ends of the plurality of conveyor rollers are rotatably connected to the right conveyor roller support frame; The front and rear adjustment mechanisms are both arranged at the top of the conveying roller mechanism; Each set of adjustment mechanisms includes a left L-shaped support frame, a right L-shaped support frame, a left angle adjustment member, a right angle adjustment member, a first front and rear fastening bolt, and a second front and rear fastening bolt; The long row of brushes extends horizontally to the left and right, and the bottom end of the long row of brushes is provided with bristles evenly distributed horizontally to the left and right; The long row of brushes is detachably connected to a set of adjustment mechanisms on the rear side; The air-drying mechanism comprises an upper bellows, a lower bellows, an upper bellows air inlet pipe and a lower bellows air inlet pipe; The bellows on the plate of the air-drying mechanism is detachably connected to a set of adjustment mechanisms on the front side; The under-plate bellows of the air-drying mechanism is detachably connected to the left conveying roller support frame and the right conveying roller support frame; The air supply mechanism includes a fan, a fan switch, a main air outlet pipe, an upper air duct flexible connector, and a lower air duct flexible connector; The inlet end of the main air outlet duct is connected to the outlet end of the fan, and the outlet end of the main air outlet duct is provided with two branches, namely a first branch and a second branch. The first branch is connected to the inlet end of the upper air box air inlet duct through an upper air duct flexible connector, and the second branch is connected to the inlet end of the lower air box air inlet duct through a lower air duct flexible connector; The outlet end of the air inlet pipe of the upper bellows is connected to the air inlet of the bellows on the plate, and the outlet end of the air inlet pipe of the lower bellows is connected to the air inlet of the bellows under the plate; The long row of brushes is detachably mounted on the rear side of the top end of the conveying roller mechanism through a set of adjustment mechanisms on the rear side; The plate-mounted bellows of the air-drying mechanism is detachably mounted on the front side of the top end of the conveying roller mechanism through a group of adjustment mechanisms on the front side.
2. The device for removing residual water from deep processing of photovoltaic glass sheets according to claim 1, characterized in that: The left end of the conveying roller extends into the left conveying roller support frame, and the right end of the conveying roller extends into the right conveying roller support frame. A driving motor is provided in the left conveying roller support frame and / or the right conveying roller support frame. The output end of the driving motor is connected to the left end or the right end of the conveying roller and can drive the conveying roller to rotate.
3. The device for removing residual water from deep processing of photovoltaic glass sheets according to claim 1, characterized in that: The left L-shaped support frame includes a left vertical moving part and a left horizontal moving part connected to the bottom end of the left vertical moving part, the left horizontal moving part extends forward, and the left vertical moving part is provided with a first vertical position long hole; The left horizontal moving part is provided with a first front-to-back position long hole, and the front side of the top end of the left conveying roller support frame is provided with a first threaded through hole, and the left L-shaped support frame can be fixed to the top end of the left conveying roller support frame by passing the first front-to-back position long hole and the first threaded through hole in sequence through the first front-to-back fastening bolt; The right L-shaped support frame includes a right vertical moving part and a right horizontal moving part connected to the bottom end of the right vertical moving part, the right horizontal moving part extends forward, and the right vertical moving part is provided with a second vertical position long hole; The right horizontal moving part is provided with a second front-to-back position long hole, and the rear side of the top end of the right conveying roller support frame is provided with a second threaded through hole, and the right L-shaped support frame can be fixed to the top end of the right conveying roller support frame by passing the second front-to-back position long hole and the second threaded through hole in sequence through the second front-to-back fastening bolt; The left angle adjustment member includes a first pipe member and a first pipe member bolt; The first pipe extends horizontally to the left and right, and a first plug-in column extending backward is provided on the rear side wall of the first pipe, and a third threaded through hole is provided on the front side wall of the first pipe, and a first pipe bolt can be inserted into the third threaded through hole and threadedly connected with the first pipe; The right angle adjustment member includes a second pipe fitting and a second pipe fitting bolt; the second pipe fitting extends left and right in the horizontal direction, and the rear side wall of the second pipe fitting is provided with a second plug-in column extending backward, and the front side wall of the second pipe fitting is provided with a fourth threaded through hole, and the second pipe fitting bolt can be inserted into the fourth threaded through hole and threadedly connected to the second pipe fitting.
4. The device for removing residual water from photovoltaic glass sheet deep processing according to claim 1, characterized in that: A first plug hole is provided at the left end of the long row of brushes, and the first plug post of a group of adjustment mechanisms at the rear side sequentially passes through the first plug hole and the first upper and lower position long hole, and is screwed with the nut to fix the relative position of the long row of brushes and the left vertical moving part; A second plug-in hole is provided at the right end of the long row of brushes. The second plug-in columns of a group of adjustment mechanisms on the rear side pass through the second plug-in hole and the second upper and lower position long holes in sequence, and are screwed together with the nut to fix the relative position of the long row of brushes and the right vertical moving part.
5. The device for removing residual water from deep processing of photovoltaic glass sheets according to claim 1, characterized in that: The bellows on the board and the bellows under the board are both triangular prisms extending left and right in the horizontal direction, and both are hollow cavity structures; an air blowing port is provided at an edge of the bellows on the board and the bellows under the board, and an air inlet is provided on a side surface of the bellows on the board opposite to the air blowing port and on a side surface of the bellows under the board opposite to the air blowing port, the outlet end of the air inlet pipe of the upper bellows is connected to the air inlet of the bellows on the board, and the outlet end of the air inlet pipe of the lower bellows is connected to the air inlet of the bellows under the board.
6. The device for removing residual water from deep processing of photovoltaic glass sheets according to claim 1, characterized in that: The bellows on the plate and the bellows under the plate are both located on the front side of the long row of brushes, and the bellows on the plate are detachably connected to a set of adjustment mechanisms on the front side; the left and right ends of the bellows under the plate are rotatably connected to the left conveying roller support frame and the right conveying roller support frame respectively.
7. The device for removing residual water from photovoltaic glass sheet deep processing according to claim 1, characterized in that: A first left rotating shaft is arranged on the left side of the bellows on the plate, and a first right rotating shaft is arranged on the right side of the bellows on the plate.
8. The device for removing residual water from photovoltaic glass sheet deep processing according to claim 1, characterized in that: A second left rotating shaft is provided on the left side of the bellows under the plate, and a second right rotating shaft is provided on the right side of the bellows under the plate; A first rotating through hole is provided on the right side of the left conveying roller support frame, and a second rotating through hole is provided on the left side of the right conveying roller support frame. The second left rotating shaft is inserted into the first rotating through hole, and the second right rotating shaft is inserted into the second rotating through hole, so that the left and right ends of the bellows under the plate are respectively rotatably connected to the left conveying roller support frame and the right conveying roller support frame.
9. The device for removing residual water from photovoltaic glass sheet deep processing according to claim 1, characterized in that: The main air outlet is provided with a main air outlet valve, the first branch is provided with an upper air box control valve, and the second branch is provided with a lower air box control valve; the main air outlet is also provided with a barometer; The circuit output end of the fan switch is electrically connected to the fan through a control wire and can control the fan to be turned on or off.
