Constant-proportion grain sample splitter

By designing a fixed-scale grain sampler, using centrifugal rotary module and cutting runner to achieve uniform grain classification, the problems of low efficiency and low accuracy of traditional sorting methods are solved, and a simple operation of efficient grain distribution is provided sample equipment.

CN222144648UActive Publication Date: 2024-12-10ERYAN(SHANGHAI) TECH CO LTD
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Patent Information

Application Number
CN202420374564.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-28
Publication Date
2024-12-10
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

The traditional grain sorting method requires a lot of manpower and material resources, has high error rate and low efficiency, the market equipment is complex to operate and the aliquot accuracy is not high, and there is a lack of automatic grain sampling equipment for simple operation.

Method used

Design a fixed-scale grain sampler, including a frame, a casing, a rotary drive device and a centrifugal rotary module, realize uniform grain distribution through the centrifugal sample cavity and the feeding runner, and drive by a servo motor or stepper motor. The centrifugal rotation module rotates, and the proportional sampling of grain is achieved through multiple sets of cutting runners.

Benefits of technology

It realizes efficient and equalization of grain, with simple structure and simple operation, reducing manual error rate and resource consumption.

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Abstract

The utility model relates to a constant-proportion grain sample splitter, which comprises a frame, a casing, a rotary driving device and a centrifugal rotating module, the casing is mounted at the upper end of the frame, a cylindrical cavity is arranged in the casing, the centrifugal rotating module is an annular component matched with the cavity, a centrifugal sample splitting cavity is formed in an inner cavity of the centrifugal rotating module, and the centrifugal sample splitting cavity is communicated with the casing. The centrifugal rotating module is coaxially arranged in the cavity, the axis of the centrifugal rotating module extends horizontally, a feeding port communicated with the centrifugal sample separation cavity is formed in the middle of one end of the machine shell, the rotating driving device is installed on the rack, and the driving end of the rotating driving device penetrates through the middle of the other end of the machine shell and is in transmission connection with the centrifugal rotating module. A plurality of discharging ports communicated with the cavity are formed between the two ends of the bottom of the machine shell at intervals, a plurality of sets of discharging flow channels corresponding to the discharging ports one to one are arranged in the centrifugal rotating module, and the two ends of each discharging flow channel penetrate to the periphery or the edge of the centrifugal sample separation cavity and the periphery or the edge of the centrifugal rotating module respectively. The device has the advantages of being simple and reasonable in structure, easy and convenient to operate and capable of efficiently and equally dividing grains.
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Description

Technical Field

[0001] The utility model relates to the technical field of grain sorting, in particular to a fixed-ratio grain sampler. Background Art

[0002] Food is a necessary product in our daily life and the material basis for our survival. However, some food storage stations and scientific research workstations often need to divide food into equal parts for storage and scientific research, and some entrepreneurs need to use equal parts of food for different production purposes.

[0003] Traditional grain sorting and equalization usually involves manual grain counting and selection by equal weight. However, these traditional processes often require a lot of manpower, material resources and space resources, and such manual sorting leads to a high error rate and low efficiency. There are also some grain sorting equipment on the market, but these equipment are complicated to operate and the accuracy of equalization is not very high. Therefore, there is still a great demand for equipment that can divide grain equally and has a simple structure and is easy to operate.

[0004] Based on this, it is necessary to develop a device that can automatically sample grain. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide a fixed ratio grain sampler, which effectively overcomes the defects of the prior art.

[0006] The technical solution of the utility model to solve the above technical problems is as follows:

[0007] A fixed ratio grain sampler comprises a frame, a casing, a rotation driving device and a centrifugal rotating module, the casing is mounted on the upper end of the frame, and has a cylindrical cavity inside thereof, the centrifugal rotating module is a ring-shaped component adapted to the cavity, the inner cavity of the centrifugal rotating module forms a centrifugal sample separation cavity, the centrifugal rotating module is coaxially arranged in the cavity, and the axis extends horizontally, a feed port connected to the centrifugal sample separation cavity is provided in the middle of one end of the casing, the rotation driving device is mounted on the frame, a driving end thereof passes through the middle of the other end of the casing and is transmission-connected to the centrifugal rotating module, a plurality of feed discharge ports connected to the cavity are spaced between the two ends of the bottom of the casing, a plurality of groups of feed discharge flow channels corresponding to the feed discharge ports are provided in the centrifugal rotating module, the two ends of the feed discharge flow channels respectively penetrate to the periphery or edge of the centrifugal sample separation cavity and the centrifugal rotating module, the rotation driving device is used to drive the centrifugal rotating module to rotate, and make each group of the feed discharge flow channels rotate through the corresponding feed discharge port below.

[0008] On the basis of the above technical solution, the present invention can also be improved as follows.

[0009] Furthermore, the number of each group of the above-mentioned material discharge channels is one or more, and the multiple material discharge channels in each group are distributed at intervals along the circumference of the above-mentioned centrifugal rotating module.

[0010] Furthermore, there are four discharge ports, and correspondingly, there are four groups of discharge channels. The ratio of the four groups of discharge channels distributed along the axial direction of the centrifugal rotating module from one end to the other end is 6:1:1:2.

[0011] Furthermore, the two ends of the above-mentioned cavity and the two ends of the above-mentioned centrifugal rotating module respectively form annular cavities, and the outlets of the two groups of the above-mentioned discharge channels located at the two ends are respectively located at the edges of the end surfaces of the two ends of the centrifugal rotating module, and the outlets of the remaining two groups of the above-mentioned discharge channels are both located on the outer peripheral surface of the above-mentioned centrifugal rotating module.

[0012] Furthermore, a material discharge channel is connected to the lower end of each of the above-mentioned material discharge ports, and the above-mentioned material discharge channels extend downward into the above-mentioned frame, and a material receiving box is provided below the channel opening at the lower end of each of the above-mentioned material discharge channels.

[0013] Furthermore, the above-mentioned rotation driving device is a servo motor or a stepping motor.

[0014] Furthermore, a plurality of supporting rubber feet are provided at the bottom of the frame.

[0015] Furthermore, the feed inlet is connected to a grain feeding device.

[0016] Furthermore, the grain feeding device includes a hopper and a feed pipe. The hopper is fixed above one end of the casing. One end of the feed pipe is connected to the bottom of the hopper, and the other end extends downward and is connected to and communicated with the feed port.

[0017] The utility model has the beneficial effects of simple and reasonable structure, easy operation and the ability to efficiently divide and sample grains. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of a fixed ratio grain sampler of the utility model from one viewing angle;

[0019] Figure 2 It is a structural schematic diagram of the fixed ratio grain sampler of the utility model from another perspective;

[0020] Figure 3 It is a cross-sectional view of the fixed ratio grain sampler of the utility model;

[0021] Figure 4 It is a structural schematic diagram of a centrifugal rotating module in the fixed ratio grain sampler of the utility model from one perspective;

[0022] Figure 5 It is a structural schematic diagram of the centrifugal rotating module in the fixed ratio grain sampler of the utility model from another perspective;

[0023] Figure 6 It is a structural exploded view of the centrifugal rotating module in the fixed ratio grain sampler of the utility model.

[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0025] 1. Frame; 2. Casing; 3. Rotary drive device; 4. Centrifugal rotary module; 5. Discharge channel; 6. Grain feeding device; 8. Receiving box; 11. Support rubber feet; 21. Cavity; 22. Discharge port; 41. Centrifugal sample chamber; 42. Discharge flow channel; 61. Hopper; 62. Discharge pipe. DETAILED DESCRIPTION

[0026] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0027] Example: Figure 1 , 2 , 3, 4, 5, and 6, the fixed ratio grain sampler of this embodiment includes a frame 1, a casing 2, a rotation drive device 3, and a centrifugal rotation module 4. The casing 2 is mounted on the upper end of the frame 1, and has a cylindrical cavity 21 inside. The centrifugal rotation module 4 is a ring-shaped component adapted to the cavity 21. The inner cavity of the centrifugal rotation module 4 forms a centrifugal sample separation cavity 41. The centrifugal rotation module 4 is coaxially arranged in the cavity 21, and the axis extends horizontally. A feed port connected to the centrifugal sample separation cavity 41 is provided in the middle of one end of the casing 2. The rotation drive device 3 is mounted on the frame 1. On the top, its driving end passes through the middle of the other end of the above-mentioned casing 2 and is transmission-connected with the above-mentioned centrifugal rotating module 4. The bottom of the above-mentioned casing 2 is provided with a plurality of discharge ports 22 connected with the above-mentioned cavity 21 between its two ends. The above-mentioned centrifugal rotating module 4 is provided with a plurality of groups of discharge channels 42 corresponding to the above-mentioned discharge ports 22 one by one. The two ends of the above-mentioned discharge channels 42 are respectively connected to the above-mentioned centrifugal sample separation cavity 41 and the periphery or edge of the centrifugal rotating module 4. The above-mentioned rotation driving device 3 is used for driving the above-mentioned centrifugal rotating module 4 to rotate, and makes each group of the above-mentioned discharge channels 42 rotate through the above-mentioned discharge port 22 corresponding to the bottom.

[0028] The usage process is as follows:

[0029] A batch of grain samples are put into the centrifugal sample separation chamber 41 inside the centrifugal rotating module 4 through the feed port at one end of the casing 2. Synchronously, the rotary drive device 3 drives the centrifugal rotating module 4 to rotate in the chamber 21 of the casing 2. Since the size of the chamber 21 is close to that of the centrifugal rotating module 4 (the gap between the two is small and the grain samples will not enter), during the rotation of the centrifugal rotating module 4, the grain samples are only introduced when the discharge channel 42 rotates to the port (external port) at the periphery or edge and aligns with the corresponding discharge port 22 below. It will fall through the discharge port 22. Since the number of the discharge ports 22 corresponds to the number of the multiple groups of discharge channels 42, and the rotation and sampling of the grain in the centrifugal sampling chamber 41 is a uniform powder process, the grain sample will be evenly distributed into multiple portions through the inner ports (ports connected to the centrifugal sampling chamber 41) of the multiple groups of discharge channels 42 of the centrifugal rotating module 4. The multiple portions of grain samples fall through the multiple discharge ports 22 respectively, and the quantity of each portion is determined according to the number of each group of discharge channels 42, thereby finally realizing the proportional sampling of the grain sample.

[0030] In this embodiment, the number of each group of the above-mentioned discharge channels 42 is one or more, and the multiple above-mentioned discharge channels 42 in each group are distributed at intervals along the circumference of the above-mentioned centrifugal rotating module 4.

[0031] More specifically, there are four discharge ports 22, and correspondingly, there are four groups of discharge channels 42, and the ratio of the number of the four groups of discharge channels 42 distributed from one end to the other end along the axial direction of the centrifugal rotating module 4 is 6:1:1:2. In this embodiment, the number of the four groups of discharge channels 42 from one end to the other end of the centrifugal rotating module 4 can be set to 6, 1, 1, and 2, so that the volume ratio of the food samples distributed through the four discharge ports is about 6:1:1:2.

[0032] As a preferred embodiment, the two ends of the above-mentioned cavity 21 and the two ends of the above-mentioned centrifugal rotating module 4 respectively form annular cavities, and the outlets of the two groups of the above-mentioned discharge channels 42 located at the two ends are respectively located at the edges of the end surfaces of the two ends of the centrifugal rotating module 4, and the outlets of the remaining two groups of the above-mentioned discharge channels 42 are both located on the outer peripheral surface of the above-mentioned centrifugal rotating module 4.

[0033] In the above embodiment, the two ends of the cavity 21 are set as annular cavities. This structural design makes the outer ports of the two groups of discharge channels 42 located at the two ends designed at the edges of the end faces of the centrifugal rotating module 4, and the outer ports of the two groups of discharge channels 42 located in the middle are on the outer peripheral surface of the centrifugal rotating module 4. In this way, the arrangement of the discharge channels 42 is more reasonable, the outer ports will not be concentrated on the outer peripheral surface of the centrifugal rotating module 4, and the volume can be designed to be miniaturized.

[0034] As a preferred embodiment, each of the above-mentioned discharge ports 22 is connected to a discharge channel 5 at the lower end, and the above-mentioned discharge channels 5 extend downward into the above-mentioned frame 1, and a material receiving box 8 is provided below the lower end channel opening of each of the above-mentioned discharge channels 5.

[0035] In the above embodiment, the multiple grain samples from the discharge port 22 fall into the corresponding material receiving boxes 8 from the discharge channel 5. Specifically, if there are four discharge ports 22, the grain samples are divided into four portions and fall into four material receiving boxes 8. The volume ratio of the grains in the four material receiving boxes 8 can be set to 6:1:1:2 according to the above embodiment, or the number of discharge channels 42 can be changed to define other ratios.

[0036] In this embodiment, the rotation drive device 3 adopts a servo motor or a stepper motor of an appropriate type. Figure 6 As shown, the motor shaft of the rotary drive device 3 is connected to a mounting plate (indicated by b in the figure) through a transmission shaft (indicated by a in the figure), and the mounting plate is coaxially connected to the other end of the centrifugal rotating module 4. Among them, one end of the centrifugal rotating module 4 is coaxially provided with the above-mentioned centrifugal sample separation chamber 41.

[0037] In this embodiment, a plurality of supporting rubber feet 11 are provided at the bottom of the frame 1. The design of the supporting rubber feet 11 makes the entire device more stable when placed on a carrier surface such as a desktop, and is not easy to slip.

[0038] As a preferred embodiment, a grain feeding device 6 is connected to the feed inlet.

[0039] In the above embodiment, the grain feeding device 6 facilitates the feeding of grain samples into the centrifugal sampling chamber 41 .

[0040] As a preferred embodiment, the grain feeding device 6 includes a hopper 61 and a feed pipe 62. The hopper 61 is fixed above one end of the casing 2. One end of the feed pipe 62 is connected to the bottom of the hopper 61, and the other end extends downward and is connected and connected to the feed port.

[0041] In the above embodiment, a valve is provided at the upper end of the discharge pipe 62. When in use, the valve is closed in advance, and a grain sample is loaded into the hopper 61. Thereafter, after starting the equipment (that is, after starting the rotary drive device 3), the valve is opened, and the grain sample in the hopper 61 slides into the centrifugal sampling chamber 41 through the discharge pipe 62 under the action of gravity, and then the subsequent sampling operation is performed.

[0042] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0043] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0044] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0045] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0046] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0047] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. A fixed ratio grain sampler, characterized in that: The invention comprises a frame (1), a casing (2), a rotary drive device (3) and a centrifugal rotary module (4); the casing (2) is mounted on the upper end of the frame (1) and has a cylindrical cavity (21) inside; the centrifugal rotary module (4) is a ring-shaped component adapted to the cavity (21); the inner cavity of the centrifugal rotary module (4) forms a centrifugal sample separation cavity (41); the centrifugal rotary module (4) is coaxially arranged in the cavity (21), and the axis extends horizontally; a feed port communicating with the centrifugal sample separation cavity (41) is provided at the middle of one end of the casing (2); the rotary drive device (3) is mounted on the frame (1), and its drive end passes through the cavity (21); The middle part of the other end of the casing (2) is drivingly connected to the centrifugal rotating module (4), and a plurality of discharge ports (22) communicating with the cavity (21) are provided at intervals between the two ends of the bottom of the casing (2). The centrifugal rotating module (4) is provided with a plurality of groups of discharge channels (42) corresponding to the discharge ports (22) one by one, and the two ends of the discharge channels (42) are respectively connected to the periphery or edge of the centrifugal sample separation cavity (41) and the centrifugal rotating module (4). The rotary drive device (3) is used to drive the centrifugal rotating module (4) to rotate, and to make each group of the discharge channels (42) rotate through the corresponding discharge port (22) below.

2. A fixed ratio grain sampler according to claim 1, characterized in that: The number of the material discharge channels (42) in each group is one or more, and the multiple material discharge channels (42) in each group are distributed at intervals along the circumference of the centrifugal rotating module (4).

3. A fixed ratio grain sampler according to claim 2, characterized in that: There are four discharge ports (22), and correspondingly there are four groups of discharge channels (42). The ratio of the number of the four groups of discharge channels (42) distributed along the axial direction of the centrifugal rotating module (4) from one end to the other end is 6:1:1:

2.

4. A fixed ratio grain sampler according to claim 3, characterized in that: The two ends of the cavity (21) and the two ends of the centrifugal rotating module (4) respectively form annular cavities, and the outlets of the two groups of the material discharge channels (42) located at the two ends are respectively located at the edges of the end surfaces of the two ends of the centrifugal rotating module (4), and the outlets of the remaining two groups of the material discharge channels (42) are both located on the outer peripheral surface of the centrifugal rotating module (4).

5. A fixed ratio grain sampler according to claim 1, characterized in that: The lower end of each of the discharge ports (22) is connected to a discharge channel (5), and the discharge channels (5) extend downward into the frame (1), and a receiving box (8) is provided below the lower end of each of the discharge channels (5).

6. A fixed ratio grain sampler according to claim 1, characterized in that: The rotation drive device (3) is a servo motor or a stepping motor.

7. A fixed ratio grain sampler according to claim 1, characterized in that: The bottom of the frame (1) is provided with a plurality of supporting rubber feet (11).

8. A fixed ratio grain sampler according to any one of claims 1 to 7, characterized in that: The feed inlet is connected to a grain feeding device (6).

9. A fixed ratio grain sampler according to claim 8, characterized in that: The grain feeding device (6) includes a hopper (61) and a feed pipe (62), wherein the hopper (61) is fixed above one end of the casing (2), one end of the feed pipe (62) is connected to the bottom of the hopper (61), and the other end extends downward and is connected and connected to the feed port.

Citation Information

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