Hydraulic pressure test device for pressure vessel
The pressure vessel water pressure testing device addresses safety hazards by containing explosions and ensuring accurate testing through a rotating mechanism within an explosion-proof enclosure, improving safety and usability.
Patent Information
- Application Number
- CN202421137568.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-05-23
AI Technical Summary
Existing pressure vessel water pressure testing devices pose a significant safety hazard due to the risk of bursting during high-pressure tests, potentially injuring inspectors.
A pressure vessel water pressure testing device that includes a base plate, support plates, an explosion-proof box, and a rotating mechanism to contain the pressure vessel within a closed space, ensuring that any explosion is contained and personnel safety is maintained, while allowing for accurate testing of all vessel areas.
The device ensures safety by containing explosions within a closed space and provides accurate pressure testing by rotating the vessel to apply uniform pressure, enhancing usability and reliability.
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Figure CN222144752U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water pressure testing devices, in particular to a water pressure testing device for a pressure vessel. Background Art
[0002] During the production of pressure vessels, it is usually necessary to conduct a pressure test using water as the medium. Connect the pressure gauge to the container pipe, inject excessive water to generate high water pressure in the container, and maintain it for a period of time. If there is a leak, the pressure gauge will drop, and the pressure resistance of the container can be judged based on the change.
[0003] The Chinese patent with the authorization announcement number CN218382110U discloses a pressure vessel water pressure test device, which includes two support seats arranged in parallel with each other, on which an arc-shaped shell is fixedly mounted; a support drive mechanism is arranged inside the arc-shaped shell; and the two support seats are connected by a telescopic assembly. The utility model proposes a pressure vessel water pressure test device, which has the function of adapting to pressure vessels of different diameters and increasing the scope of use; and the support drive mechanism is arranged to improve the accuracy of the test data.
[0004] In view of the above-mentioned related technologies, the device has some shortcomings. In actual use, the completely open detection method will burst and injure the inspectors if the water pressure of a poor-quality pressure vessel is too high during the detection, which poses an obvious safety hazard. Therefore, it is necessary to make an innovative design based on the original pressure vessel water pressure test device. Utility Model Content
[0005] The purpose of the utility model is to provide a pressure vessel water pressure testing device to solve the problem of obvious safety hazards in actual use of a completely open detection method proposed in the above-mentioned background technology, which may burst and injure the test personnel if the water pressure of a poor quality pressure vessel is too high during the test.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pressure vessel water pressure test device, comprising a base plate, support plates are fixedly installed on both sides of the bottom of the base plate, a fixing groove is opened on the top of the base plate, and the fixing groove is connected to the front of the base plate, a movable plate is arranged inside the fixing groove, symmetrically distributed fixing plates are fixedly installed on the top of the movable plate, and a threaded rod is rotatably installed between the two fixing plates;
[0007] The outer wall of the threaded rod is provided with symmetrically distributed left-handed threads and right-handed threads, and the outer wall of the threaded rod is threadedly sleeved with symmetrically distributed support seats, a limit rod is fixedly installed between the two fixed plates and above the threaded rod, a second motor is fixedly installed on one side of one of the fixed plates, and the driving end of the second motor passes through one side of a fixed plate and extends between the two fixed plates and is fixedly connected to one end of the threaded rod, and symmetrically distributed grooves are opened in the groove at the top of the support seat;
[0008] A driving wheel is rotatably mounted on the groove, a first motor is fixedly mounted on opposite sides of the two support seats, and a driving end of the first motor passes through the side of the support seat and extends to the inside of the corresponding groove and is fixedly connected to one end of the driving wheel, an explosion-proof box is fixedly mounted on the top of the base plate, an explosion-proof door is provided on the front of the explosion-proof box, and explosion-proof glass is fixedly inlaid on the front of the explosion-proof door.
[0009] Preferably, slide grooves are provided on both sides of the inner wall of the fixed groove, and adjusting screws are rotatably installed inside the two slide grooves. Adjustment blocks are threadedly sleeved on the outer walls of the two adjusting screws, and the adjustment blocks are slidably connected to the slide grooves. The two adjustment blocks are respectively fixedly connected to the rear of both sides of the movable plate, and a protective box is fixedly installed on the back of the base plate. The rear end of the adjusting screw passes through the rear side of the inner wall of the slide groove and extends to the interior of the protective box. A driving mechanism is provided inside the protective box, and a plurality of support wheels are fixedly installed on the bottom of the movable plate.
[0010] Preferably, an electric telescopic rod is fixedly installed on the top of the explosion-proof box, a movable frame is fixedly installed on the driving end of the electric telescopic rod, and symmetrically distributed limiting wheels are provided at the bottom of the movable frame, and the limiting wheels are fixed to the bottom of the movable frame by bolts.
[0011] Preferably, the driving mechanism includes a worm, and the worm is rotatably installed inside the protective box, a worm wheel is fixedly installed on the rear end outer wall of the two adjusting screws, and the worm wheel is meshed with the worm, a third motor is fixedly installed on one side of the protective box, and the driving end of the third motor passes through one side of the protective box and extends to the interior of the protective box and is fixedly connected to one end of the worm.
[0012] Preferably, a plurality of balls are movably mounted on the bottom of the support seat, and the balls are in rolling contact with the top of the movable plate.
[0013] Preferably, a sliding hole matched with the limiting rod is opened on one side of the support seat, and the support seat is slidably connected with the limiting rod through the sliding hole opened on one side.
[0014] The pressure vessel water pressure testing device of the utility model has the following beneficial effects:
[0015] 1. The utility model uses the base plate, support plate, explosion-proof door, electric telescopic rod, explosion-proof box, groove, driving wheel, first motor, second motor, threaded rod, fixed plate, limit rod and support seat in coordination, and the friction force generated between the driving wheel and the outer wall of the pressure vessel drives the pressure vessel to rotate, so that the pressure vessel rotates and different areas of the inner wall of the pressure vessel are subjected to the same water pressure, so as to improve the accuracy of the test result. During the whole detection process, the pressure vessel is located in a closed space formed by the explosion-proof box, explosion-proof door, base plate and movable plate. Even if the pressure vessel bursts due to quality problems during the detection process, the bursting phenomenon will only be limited to this closed space and will not cause harm to the detection personnel around the device, which greatly improves the safety and reliability of the device when in use.
[0016] 2. The utility model can move the movable plate forward by using the fixed groove, the movable plate, the support wheel, the adjustment block, the worm, the worm wheel, the protective box, the third motor, the slide groove and the adjustment screw rod, so that the support seat is moved out from the inside of the explosion-proof box and placed in front of the front of the explosion-proof box. In this way, the explosion-proof box will not cause obstacles in the process of taking and placing the pressure vessel, which improves the usability of the device and provides a more convenient use experience for the operator;
[0017] 3. The utility model uses the electric telescopic rod, the movable frame and the limiting wheel in coordination, so that the limiting wheel contacts the upper side of the outer surface of the pressure vessel, limits the pressure vessel, makes the contact between the pressure vessel and the driving wheel more stable, and ensures the stable implementation of the water pressure test. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 It is a front view cross-sectional structural schematic diagram of the utility model;
[0021] Figure 3 It is a schematic diagram of the top view structure of the base plate and the movable plate in the utility model;
[0022] Figure 4 It is a side view structural schematic diagram of the movable frame in the utility model;
[0023] Figure 5 For the utility model Figure 2Enlarged structural diagram at A in the middle.
[0024]
Main component symbol description
[0025] 1. Base plate; 2. Support plate; 3. Fixed groove; 4. Movable plate; 5. Support wheel; 6. Explosion-proof door; 7. Electric telescopic rod; 8. Explosion-proof box; 9. Groove; 10. Driving wheel; 11. First motor; 12. Movable frame; 13. Limiting wheel; 14. Adjusting block; 15. Second motor; 16. Threaded rod; 17. Fixed plate; 18. Limiting rod; 19. Support seat; 20. Worm; 21. Worm wheel; 22. Protective box; 23. Third motor; 24. Slide; 25. Adjusting screw; 26. Ball. DETAILED DESCRIPTION
[0026] The pressure vessel water pressure testing device of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments of the present invention.
[0027] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0028] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0029] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0030] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0031] See also Figure 1-5 The utility model provides a technical solution: a pressure vessel water pressure test device, comprising a base plate 1, support plates 2 are fixedly installed on both sides of the bottom of the base plate 1, a fixing groove 3 is opened on the top of the base plate 1, and the fixing groove 3 is connected to the front of the base plate 1, a movable plate 4 is arranged inside the fixing groove 3, and symmetrically distributed fixing plates 17 are fixedly installed on the top of the movable plate 4, and a threaded rod 16 is rotatably installed between the two fixing plates 17;
[0032] The outer wall of the threaded rod 16 is provided with symmetrically distributed left-handed threads and right-handed threads, and the outer wall of the threaded rod 16 is threadedly sleeved with symmetrically distributed support seats 19, and a limit rod 18 is fixedly installed above the threaded rod 16 between the two fixing plates 17, and a second motor 15 is fixedly installed on one side of a fixing plate 17, and the driving end of the second motor 15 passes through one side of a fixing plate 17 and extends between the two fixing plates 17 and is fixedly connected to one end of the threaded rod 16, and symmetrically distributed grooves 9 are opened in the groove at the top of the support seat 19;
[0033] A driving wheel 10 is rotatably mounted on the groove 9, and a first motor 11 is fixedly mounted on opposite sides of the two support seats 19, and the driving end of the first motor 11 penetrates the side of the support seat 19 and extends to the inside of the corresponding groove 9 and is fixedly connected to one end of the driving wheel 10. An explosion-proof box 8 is fixedly mounted on the top of the base plate 1, and an explosion-proof door 6 is arranged on the front of the explosion-proof box 8, and an explosion-proof glass is fixedly inlaid on the front of the explosion-proof door 6. Through the setting of the explosion-proof glass, the staff can observe the detection status of the pressure vessel outside the device so as to make corresponding adjustments in time.
[0034] In this example, both sides of the inner wall of the fixed groove 3 are provided with a slide groove 24, and the inside of the two slide grooves 24 are rotatably installed with an adjusting screw rod 25, and the outer wall of the two adjusting screw rods 25 is threaded with an adjusting block 14, and the adjusting block 14 is slidably connected with the slide groove 24, and the two adjusting blocks 14 are respectively fixedly connected to the rear of both sides of the movable plate 4, and a protective box 22 is fixedly installed on the back of the base plate 1, and the rear end of the adjusting screw rod 25 passes through the rear side of the inner wall of the slide groove 24 and extends to the inside of the protective box 22, and a driving mechanism is arranged inside the protective box 22, and a plurality of supporting wheels 5 are fixedly installed at the bottom of the movable plate 4. Through the arrangement of the supporting wheels 5, the supporting wheels 5 are in rolling contact with the ground during the use of the movable plate 4, which improves the stability of the movable plate 4 during the use.
[0035] In this example, the top of the explosion-proof box 8 is fixedly interlaced with an electric telescopic rod 7, the driving end of the electric telescopic rod 7 is fixedly installed with a movable frame 12, and the bottom of the movable frame 12 is provided with symmetrically distributed limiting wheels 13, and the limiting wheels 13 are fixed to the bottom of the movable frame 12 by bolts. It has a limiting effect on the pressure vessel in the detection state and improves the stability during the detection process.
[0036] The driving mechanism in this example includes a worm 20, and the worm 20 is rotatably mounted inside the protection box 22, a worm wheel 21 is fixedly mounted on the rear end outer wall of the two adjusting screws 25, and the worm wheel 21 is meshed with the worm 20, a third motor 23 is fixedly mounted on one side of the protection box 22, and the driving end of the third motor 23 penetrates one side of the protection box 22 and extends to the inside of the protection box 22 and is fixedly connected to one end of the worm 20. The longitudinal movement of the movable plate 4 is achieved by mechanical drive, which is convenient for the staff to take and place the pressure vessel.
[0037] In this example, a plurality of balls 26 are movably mounted on the bottom of the support seat 19, and the balls 26 are in rolling contact with the top of the movable plate 4. The support seat 19 is in contact with the top of the movable plate 4, so that the support seat 19 can support and limit the pressure vessel more stably. At the same time, the rolling contact between the balls 26 and the movable plate 4 reduces the wear of the bottom of the support seat 19 and increases the service life of the support seat 19.
[0038] In this example, a sliding hole matching the limiting rod 18 is provided on one side of the support seat 19, and the support seat 19 is slidably connected to the limiting rod 18 through the sliding hole provided on one side thereof, so that a stable lateral movement effect of the support seat 19 is achieved.
[0039] Working principle: According to Figure 1-5As shown, the electrical components appearing in the text are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device for controlling a computer, etc., and the existing public power connection technology is not repeated in the text. When in use, open the explosion-proof door 6 on the front of the explosion-proof box 8, and then adjust the distance between the two support seats 19 according to the height of the pressure vessel, control the second motor 15 to start working, and the driving end of the second motor 15 drives the threaded rod 16 to rotate. Through the threaded transmission of the left-handed thread and the right-handed thread on the threaded rod 16 and the sliding relationship between the support seat 19 and the limit rod 18, the two support seats 19 are simultaneously and stably moved relative to each other or in the opposite direction. After adjusting the position of the support seat 19, the pressure vessel is directly placed horizontally on the grooves at the top of the two support seats 19 and connected with the driving The wheels 10 collide with each other and close the explosion-proof door 6. At the same time, the first motor 11 is controlled to start working. The driving end of the first motor 11 drives the driving wheel 10 to rotate. The friction force generated between the driving wheel 10 and the outer wall of the pressure vessel drives the pressure vessel to rotate, causing the pressure vessel to rotate, so that different areas of the inner wall of the pressure vessel are subjected to the same large water pressure, so as to improve the accuracy of the test results. During the entire detection process, the pressure vessel is located in a closed space formed by the explosion-proof box 8, the explosion-proof door 6, the base plate 1 and the movable plate 4. Even if the pressure vessel explodes due to quality problems during the detection process, the explosion phenomenon will only be limited to this closed space and will not cause harm to the detection personnel around the device, which greatly improves the safety and reliability of the device when in use;
[0040] according to Figure 1-3 As shown, in the process of placing and removing the pressure vessel, the explosion-proof door 6 is in the open state, and the third motor 23 can be controlled to start working first. The driving end of the third motor 23 drives the worm 20 to rotate, and the two worm wheels 21 are rotated synchronously through the meshing of the worm 20 and the worm wheel 21. The rotation of the worm wheel 21 drives the two adjusting screws 25 to rotate. Through the threaded transmission of the adjusting screw 25 and the adjusting block 14, and the sliding relationship between the adjusting block 14 and the slide groove 24, the two adjusting blocks 14 are synchronously moved longitudinally. The movement of the adjusting block 14 drives the movable plate 4 to move, and the support seat 19 moves with the movable plate 4. The movable plate 4 can be moved forward, so that the support seat 19 is moved out from the inside of the explosion-proof box 8 and placed in front of the front of the explosion-proof box 8. In this way, in the process of taking and placing the pressure vessel, the explosion-proof box 8 will not cause obstacles, which improves the usability of the device and provides a more convenient use experience for the operator.
[0041] according to Figure 2 and Figure 4As shown, during the dynamic detection of the pressure vessel, before the pressure vessel rotates, the electric telescopic rod 7 can be controlled to start working, and the driving end of the electric telescopic rod 7 drives the limiting wheel 13 to move vertically through the movable frame 12, so that the limiting wheel 13 contacts the upper side of the outer surface of the pressure vessel, limits the pressure vessel, and makes the contact between the pressure vessel and the driving wheel 10 more stable, thereby ensuring the stable implementation of the water pressure test.
[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.
Claims
1. A pressure vessel water pressure test device, characterized in that: The invention comprises a base plate (1), support plates (2) are fixedly mounted on both sides of the bottom of the base plate (1), a fixing groove (3) is provided on the top of the base plate (1), and the fixing groove (3) is connected to the front side of the base plate (1), a movable plate (4) is arranged inside the fixing groove (3), symmetrically distributed fixing plates (17) are fixedly mounted on the top of the movable plate (4), and a threaded rod (16) is rotatably mounted between the two fixing plates (17); The outer wall of the threaded rod (16) is provided with symmetrically distributed left-handed threads and right-handed threads, and the outer wall of the threaded rod (16) is threadedly sleeved with symmetrically distributed support seats (19), and a limit rod (18) is fixedly installed between the two fixed plates (17) and above the threaded rod (16), and a second motor (15) is fixedly installed on one side of one of the fixed plates (17), and the driving end of the second motor (15) passes through one side of a fixed plate (17) and extends between the two fixed plates (17) to be fixedly connected to one end of the threaded rod (16), and symmetrically distributed grooves (9) are opened in the groove at the top of the support seat (19); A driving wheel (10) is rotatably mounted on the groove (9), first motors (11) are fixedly mounted on opposite sides of the two support seats (19), and a driving end of the first motor (11) passes through the side of the support seat (19) and extends to the inside of the corresponding groove (9) to be fixedly connected to one end of the driving wheel (10), an explosion-proof box (8) is fixedly mounted on the top of the base plate (1), an explosion-proof door (6) is arranged on the front of the explosion-proof box (8), and explosion-proof glass is fixedly inlaid on the front of the explosion-proof door (6).
2. A pressure vessel water pressure testing device according to claim 1, characterized in that: Slide grooves (24) are provided on both sides of the inner wall of the fixed groove (3), and adjusting screw rods (25) are rotatably installed inside the two slide grooves (24). Adjusting blocks (14) are threadedly sleeved on the outer walls of the two adjusting screw rods (25), and the adjusting blocks (14) are slidably connected to the slide grooves (24). The two adjusting blocks (14) are respectively fixedly connected to the rear of both sides of the movable plate (4). A protective box (22) is fixedly installed on the back of the base plate (1), and the rear end of the adjusting screw rod (25) passes through the rear side of the inner wall of the slide groove (24) and extends to the interior of the protective box (22). A driving mechanism is arranged inside the protective box (22), and a plurality of supporting wheels (5) are fixedly installed at the bottom of the movable plate (4).
3. A pressure vessel water pressure testing device according to claim 1, characterized in that: An electric telescopic rod (7) is fixedly installed and inserted on the top of the explosion-proof box (8), a movable frame (12) is fixedly installed on the driving end of the electric telescopic rod (7), and symmetrically distributed limiting wheels (13) are arranged at the bottom of the movable frame (12), and the limiting wheels (13) are fixed to the bottom of the movable frame (12) by bolts.
4. A pressure vessel water pressure testing device according to claim 2, characterized in that: The driving mechanism comprises a worm (20), and the worm (20) is rotatably mounted inside the protection box (22), a worm wheel (21) is fixedly mounted on the outer wall of the rear end of the two adjusting screws (25), and the worm wheel (21) is meshed with the worm (20), a third motor (23) is fixedly mounted on one side of the protection box (22), and a driving end of the third motor (23) passes through one side of the protection box (22) and extends to the inside of the protection box (22) and is fixedly connected to one end of the worm (20).
5. A pressure vessel water pressure testing device according to claim 1, characterized in that: A plurality of balls (26) are movably mounted on the bottom of the support seat (19), and the balls (26) are in rolling contact with the top of the movable plate (4).
6. A pressure vessel water pressure testing device according to claim 1, characterized in that: A sliding hole matched with the limiting rod (18) is provided on one side of the support seat (19), and the support seat (19) is slidably connected to the limiting rod (18) via the sliding hole provided on one side thereof.
Citation Information
Patent Citations
Hydraulic pressure test device for pressure vessel
CN218382110U
