Aluminum profile connecting piece for fixing photovoltaic module

By adopting the limit stiffener structure of C-shaped steel cross beams and aluminum profile connectors, combined with the tightening method of hexagon bolts, the problems of deformation and displacement of existing photovoltaic module fixing methods and increase construction costs during typhoon weather are solved, and the problem of deformation and displacement of existing photovoltaic modules and increase construction costs in typhoon weather is realized. Firm installation and safety improvement of components.

CN222147453UActive Publication Date: 2024-12-10ZHEJIANG GREEN ENERGY CLEAN ENERGY CO LTD
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Patent Information

Application Number
CN202323620547.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2024-12-10
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

The existing photovoltaic module fixing method can easily cause the components to deform, shift or loose during typhoon weather, and may even cause the components to blow down. The conventional fixed form increases construction costs and reduces overall benefits.

Method used

Using a fixed structure including C-shaped steel beams, aluminum profile connectors and hexagon bolts, the limit stiffener ribs of aluminum profile connectors are combined with the curled edges of C-shaped steel beams, and the hexagon bolts are used to tighten and connect to form a solid photovoltaic The component fixing method eliminates conventional aluminum profile edge and medium pressure briquettes.

Benefits of technology

It ensures the firm installation of photovoltaic modules in areas with high wind loads, reduces construction costs, and improves the installation safety of components, avoiding the risk of components loosening and blowing off.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an aluminum profile connecting piece for fixing a photovoltaic module. The aluminum profile connecting piece comprises a C-shaped steel cross beam, an aluminum profile connecting piece and a hexagon socket screw, the long edge of the photovoltaic module is provided with a module frame, and the bottom of the module frame is provided with a module long edge frame C surface facing the inner side of the photovoltaic module. The beneficial effects of the utility model are that the photovoltaic assembly and aluminum profile connecting piece integrated assembly body is placed on the C-shaped steel cross beam, the bottom of the aluminum profile connecting piece is provided with a plurality of limiting stiffening ribs used for clamping the inner curled edge at one side of the top of the C-shaped steel cross beam, and the C-shaped steel cross beam and the aluminum profile connecting piece are fastened and connected through the inside hexagonal bolts. Therefore, each photovoltaic assembly and the photovoltaic support form a firm and reliable connection.
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Description

Technical Field

[0001] The utility model relates to the field of photovoltaic equipment, and in particular comprises an aluminum profile connector for fixing photovoltaic components. Background Art

[0002] The current photovoltaic module fixing method used in the domestic and international photovoltaic markets generally utilizes an aluminum profile side clamp, a middle clamp, and stainless steel bolts. With the optimization and cost reduction of photovoltaic modules, the aluminum profile frame of the module has been optimized from having C-surfaces on all four sides to only retaining C-surfaces on the two long sides, while the C-surfaces on the short sides have been eliminated. When the module is installed horizontally and the clamp is fixed to the short side frame, the C-surface is eliminated, resulting in the module frame being held tightly by the aluminum profile's approximately 10mm wide clamp. The disadvantage of this fixing method is that it can easily deform and shift the photovoltaic module during typhoons, causing the photovoltaic module to be loosely installed. In severe cases, the photovoltaic module can be blown off and cause property damage.

[0003] Furthermore, if the modules are mounted horizontally and conventional aluminum profile clamps are used to secure the modules on the long side frames, an additional aluminum profile support plate is required. The PV modules are secured together using the aluminum profile clamps, the aluminum profile support plate, and bolts. This additional aluminum profile support plate inevitably increases project construction costs and reduces overall profitability.

[0004] Therefore, there is an urgent need for a new type of aluminum profile connector for fixing photovoltaic modules, which can eliminate the conventional aluminum profile side pressure blocks and middle pressure blocks, save construction costs, and improve the safety of module installation. Utility Model Content

[0005] The purpose of the utility model is to overcome the deficiencies in the prior art and provide an aluminum profile connector for fixing photovoltaic modules.

[0006] This aluminum profile connector for fixing photovoltaic modules includes: a C-shaped steel beam, an aluminum profile connector, and a hexagon socket bolt; the long side of the photovoltaic module is provided with a module frame, and the bottom of the module frame is provided with a C-surface of the long side frame facing the inside of the photovoltaic module;

[0007] An aluminum profile connector is fixedly connected to the bottom of the C-side of the long side frame by means of hexagon socket bolts, and the aluminum profile connector is fixedly connected to the top of the C-shaped steel beam by means of hexagon socket bolts; the wing plates on both sides of the C-shaped steel beam face upwards, and the top of the wing plates are provided with curling edges inwards, and several limiting stiffening ribs are provided below the aluminum profile connector, and the curling edges of the wing plates of the C-shaped steel beam are inserted between the limiting stiffening ribs of the aluminum profile connector.

[0008] Preferably, three limiting stiffening ribs are provided under the aluminum profile connector, two of which form slots on the side of the aluminum profile connector away from the photovoltaic module, and the outer wing plate curling of the C-shaped steel beam is inserted into the slot.

[0009] Preferably, among the three limiting stiffening ribs below the aluminum profile connector, the limiting stiffening rib closest to the photovoltaic module is fitted with the inner side of the inner wing plate curling of the C-shaped steel beam.

[0010] Preferably, a limiting stiffening rib is also provided above the aluminum profile connector, and the limiting stiffening rib above the aluminum profile connector is provided on the inner side of the hexagon socket bolt, and the outer side of the component frame abuts against the inner side of the limiting stiffening rib above the aluminum profile connector.

[0011] Preferably, the aluminum profile connector and the C-shaped steel beam are fixedly connected by hexagon socket bolts, and the hexagon socket bolts pass through the C-shaped steel beam and the aluminum profile connector between the flanges on both sides of the C-shaped steel beam.

[0012] The beneficial effects of the utility model are:

[0013] The integrated assembly of photovoltaic modules and aluminum profile connectors is placed on the C-shaped steel beam. Several limiting stiffening ribs are provided at the bottom of the aluminum profile connector to clamp the inner curling edge on the top side of the C-shaped steel beam. The C-shaped steel beam and the aluminum profile connector are fastened together by hexagon socket bolts, so that each photovoltaic module and photovoltaic bracket form a firm and reliable connection. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a front view of the structure installation of the utility model;

[0015] Figure 2 This is a schematic diagram of the cross section of the long frame C side of the photovoltaic module structure of the utility model;

[0016] Figure 3 This is a schematic cross-sectional view of the aluminum profile connector of the utility model;

[0017] Figure 4 1. It is a top view schematic diagram of the aluminum profile connector of the present invention.

[0018] Explanation of the reference numerals: C-shaped steel beam 1, aluminum profile connector 2, photovoltaic module 3, module frame 4, C-surface of the module long side frame 5, hexagon socket bolt 6. DETAILED DESCRIPTION

[0019] The present invention will be further described below with reference to the following embodiments. The following embodiments are provided solely to facilitate understanding of the present invention. It should be noted that, within the scope of the present invention, modifications may be made by a person skilled in the art without departing from the principles of the present invention. Such improvements and modifications are also within the scope of the claims of the present invention.

[0020] As an example, Figures 1 to 4As shown, this aluminum profile connector for fixing photovoltaic modules includes: a C-shaped steel beam 1, an aluminum profile connector 2 and a hexagon socket bolt 6; a module frame 4 is provided on the long side of the photovoltaic module 3, and a plurality of module long side frame C surfaces 5 are provided at the bottom of the module frame 4 facing the inside of the photovoltaic module 3;

[0021] The two side flanges of the C-shaped steel beam 1 face upwards, and the top of the flanges are curled inwards. Several limiting stiffening ribs are provided under the aluminum profile connector 2, and the flanges of the C-shaped steel beam 1 are inserted between the limiting stiffening ribs of the aluminum profile connector 2.

[0022] In this embodiment, an aluminum profile connector 2 is fixedly connected to the bottom of the long side frame C surface 5 by a hexagon socket bolt 6, and three limiting stiffening ribs are provided under the aluminum profile connector 2, two of which form slots on the side of the aluminum profile connector 2 away from the photovoltaic component 3, and the outer wing plate curling of the C-shaped steel beam 1 is inserted into the slot.

[0023] Of the three limiting stiffening ribs below the aluminum connector 2, the one closest to the photovoltaic module 3 mates with the inner side of the flange of the inner flange of the C-shaped steel beam 1. A limiting stiffening rib is also provided above the aluminum connector 2, and this rib is located inside the hexagon socket bolt 6. The outer side of the module frame 4 abuts the inner side of this limiting stiffening rib above the aluminum connector 2.

[0024] The aluminum connector 2 is secured to the top of the C-shaped steel beam 1 with hexagon socket head cap bolts 6. The spacing between the two C-shaped steel beams 1 requires careful consideration of the module dimensions before installation and positioning. The aluminum connector 2 and the C-shaped steel beam 1 are secured together with hexagon socket head cap bolts 6, which penetrate between the flanges on either side of the C-shaped steel beam 1 and the aluminum connector 2. When the project site is near coastal areas or areas with high wind loads, no fewer than three aluminum connectors 2 must be secured to each side of the long side frame C-side 5 of the module to ensure a secure and reliable installation of the photovoltaic modules 3.

[0025] This photovoltaic module mounting assembly structure, after the photovoltaic bracket base and diagonal beam are installed, is precisely positioned on the diagonal beam using hexagon socket head bolts 6 according to the design dimensions of the C-shaped steel crossbeam 1. The long side frame C-surface 5 of the photovoltaic module 3 is fastened to the outer bolt holes of the aluminum profile connector 2 using hexagon socket head bolts 6, and is pre-assembled.

[0026] The integrated assembly of the photovoltaic module 3 and the aluminum connector 2 is placed on the C-shaped steel beam 1. The three cantilevered limiting stiffening ribs on the bottom of the aluminum connector 2 are clamped to the inner curled edge of the top side of the C-shaped steel beam 1. The cantilevered length of the three limiting stiffening ribs is appropriately extended to prevent slippage. After the upper and lower C-shaped steel beams 1 are clamped and positioned, the two C-shaped steel beams 1 and the aluminum connector 2 are securely fastened with long-threaded hexagonal bolts 6, forming a strong and reliable connection between each photovoltaic module 3 and the photovoltaic bracket.

Claims

1. An aluminum profile connector for fixing a photovoltaic module, characterized in that: include: C-shaped steel beams, aluminum profile connectors and hexagon socket bolts; the long side of the photovoltaic module is provided with a module frame, and the bottom of the module frame is provided with a C surface of the long side frame of the module facing the inside of the photovoltaic module; An aluminum profile connector is fixedly connected below the C surface of the long side frame by means of hexagon socket bolts, and the aluminum profile connector is fixedly connected above the C-shaped steel beam by means of hexagon socket bolts; the wing plates on both sides of the C-shaped steel beam face upwards, and curling edges are provided inwardly on the tops of the wing plates, and several limiting stiffening ribs are provided below the aluminum profile connector, and the curling edges of the wing plates of the C-shaped steel beam are inserted between the limiting stiffening ribs of the aluminum profile connector.

2. The aluminum profile connector for fixing a photovoltaic module according to claim 1, characterized in that: Three limiting stiffening ribs are arranged under the aluminum profile connector, two of which form slots on the side of the aluminum profile connector away from the photovoltaic module, and the outer wing plate curling of the C-shaped steel beam is inserted into the slot.

3. The aluminum profile connector for fixing a photovoltaic module according to claim 2, characterized in that: Among the three limiting stiffening ribs below the aluminum profile connector, the limiting stiffening rib closest to the photovoltaic module is fitted with the inner side of the inner wing plate curling edge of the C-shaped steel beam.

4. The aluminum profile connector for fixing a photovoltaic module according to claim 1, characterized in that: A limiting stiffening rib is also provided above the aluminum profile connector, and the limiting stiffening rib above the aluminum profile connector is provided on the inner side of the hexagon socket bolt, and the outer side of the component frame abuts against the inner side of the limiting stiffening rib above the aluminum profile connector.

5. The aluminum profile connector for fixing a photovoltaic module according to claim 1, characterized in that: The aluminum profile connector and the C-shaped steel beam are fixedly connected by hexagon socket bolts, and the hexagon socket bolts penetrate the C-shaped steel beam and the aluminum profile connector between the wing plates on both sides of the C-shaped steel beam.