Ultralow-temperature biomass master batch raw material production device

Abstract

The utility model discloses an ultralow temperature biomass master batch raw material production device which comprises a heating kettle, a condenser, a collecting tank, a connecting pipe and a heating base, the top of the heating kettle is provided with a feeding pipe and a discharging port, the heating base is installed at the bottom of the heating kettle, a heating disc is arranged in the heating base, the condenser is fixedly installed on the left side of the heating kettle, and the collecting tank is connected with the connecting pipe. A connecting pipe is fixedly mounted between the condenser and the heating kettle, a condensation outlet is formed in the bottom of the condenser, and a collecting tank is mounted at the condensation outlet. Biomass raw materials are added into the heating kettle, then the raw materials in the heating kettle are subjected to low-temperature heating through the heating base, biomass master batch raw materials are separated out by means of different boiling points of different organic matters, then the biomass master batch raw materials enter the condenser through the connecting pipe, and the biomass master batch raw materials are collected into the collecting tank in a liquid state after being condensed through the condenser. The ultralow-temperature process for producing the bio-based master batch is an efficient, environment-friendly and sustainable biomass resource utilization mode.

Description

Technical Field

[0001] The utility model relates to the technical field of biomass masterbatch raw material production, in particular to an ultra-low temperature biomass masterbatch raw material production device. Background Art

[0002] Biomass resources refer to organic matter formed through photosynthesis, including plants, animals, microorganisms, etc. With the increasing depletion of fossil fuels, the utilization of biomass resources has received more and more attention. The biomass masterbatch raw material production device is one of the equipment for processing and production using biomass resources. The biomass masterbatch raw material production device uses low-temperature distillation technology to separate the organic matter in the biomass raw materials. Low-temperature distillation technology has the advantages of good separation effect and high product purity, so it has been widely used in chemical, pharmaceutical, environmental protection and other fields.

[0003] There are few existing biomass masterbatch raw material production devices, and the production of biomass masterbatch raw materials has problems such as low production efficiency, high equipment cost, and complex operation. Under ultra-low temperature conditions, organic matter in biomass raw materials can be effectively extracted and separated to obtain high-purity biomass extracts, which can be further processed into bio-based masterbatches for the production of degradable plastic products.

[0004] Therefore, it is necessary to invent an ultra-low temperature biomass masterbatch raw material production device to solve the above problems. Utility Model Content

[0005] The utility model aims to provide an ultra-low temperature biomass masterbatch raw material production device to solve the technical problems.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for producing ultra-low temperature biomass masterbatch raw materials, comprising a heating kettle, a condenser, a collecting tank, a connecting pipe and a heating base, wherein a feed pipe and a discharge port are arranged on the top of the heating kettle, a heating base is installed at the bottom of the heating kettle, a heating plate is arranged inside the heating base, a condenser is fixedly installed on the left side of the heating kettle, a connecting pipe is fixedly installed between the condenser and the heating kettle, a condensation outlet is arranged at the bottom of the condenser, and a collecting tank is installed at the condensation outlet.

[0007] Preferably, two feed pipes and a discharge port are provided on the top of the heating kettle, a connecting pipe is fixedly installed at the pipe mouth of the discharge port, and the distilled extract enters the condenser from the heating kettle through the connecting pipe.

[0008] Preferably, the mouth of the feed pipe is funnel-shaped, and a thread is provided on the outer side of the mouth of the feed pipe. A sealing cover is screwed on the thread. The threaded installation can improve the airtightness of the sealing cover. The sealing cover can prevent debris from falling into the heating kettle when the raw materials are heated, and the temperature loss can be slowed down in a closed environment.

[0009] Preferably, a heating plate is fixedly installed in the enclosure at the upper end of the heating base, a temperature control box is provided at the lower end of the enclosure of the heating base, a power supply and a temperature controller are provided in the temperature control box, four pillars are provided at the lower end of the heating base, and the temperature controller facilitates intelligent temperature control. The power of the heating plate is adjusted according to the temperature sensor in the heating pot, so that the temperature in the heating kettle is maintained at the distillation temperature of the biomass raw material, thereby ensuring the extraction purity of the biomass masterbatch raw material.

[0010] Preferably, a filtering structure is provided at the mouth of the feed pipe, the top of the filtering structure is a protruding ring, the bottom of the filtering structure is provided with a layer of filter mesh, and the edge of the filter mesh is provided with a circle of heightened enclosure plates. The protruding ring allows the filtering structure to be placed directly at the mouth of the feed pipe, making the installation more convenient. The filter mesh can filter out impurities in the distillation raw materials and improve the distillation purity. The heightened enclosure plates can retain the filtered impurities in the filtering structure to prevent impurities from falling from the edge of the filter mesh into the heating kettle when the filtering structure is removed.

[0011] Preferably, a condensation inlet is provided on the top of the condenser, and a connecting pipe is fixedly installed on the pipe mouth of the condensation inlet. The condenser is a device used to condense the distilled organic matter into liquid form. The condenser is usually made of copper or stainless steel, and has multiple heat exchange tubes inside, which are cooled by a low-temperature cold source provided by liquid nitrogen or a refrigerator.

[0012] Preferably, a condensation outlet is provided at the bottom of the condenser, and the condensation outlet is connected to the side pipe opening of the collection tank, so as to collect the organic matter condensed into liquid for direct use.

[0013] Preferably, a temperature sensor is installed inside the heating kettle, and the power line of the condenser is connected to the temperature control box, which can avoid excessive wiring harnesses and improve the overall aesthetics of the device. The temperature sensor is used to measure the temperature inside the heating kettle in real time.

[0014] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0015] 1. Add the biomass raw materials into the heating kettle, and then use the heating base to heat the raw materials in the heating kettle at low temperature. Use the different boiling points of different organic matter to separate the biomass masterbatch raw materials, and then enter the condenser from the connecting pipe. After condensation by the condenser, it is collected in the collection tank in liquid form. The ultra-low temperature process to produce bio-based masterbatch is an efficient, environmentally friendly and sustainable way to utilize biomass resources;

[0016] 2. Biomass resources are a renewable energy source. By designing an ultra-low temperature biomass masterbatch raw material production device, the effective utilization and processing of biomass resources can be achieved, and the development of the biomass industry can be promoted. With the improvement of people's awareness of environmental protection, the demand for environmentally friendly products such as biodegradable plastics continues to increase. Through the production of ultra-low temperature biomass masterbatch raw material production devices, market demand can be met and the development of the environmental protection industry can be promoted;

[0017] 3. The design of the ultra-low temperature biomass masterbatch raw material production device focuses on energy saving and environmental protection, adopts advanced processes and equipment to reduce energy consumption and waste emissions, so as to achieve green production and promote sustainable development. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of an ultra-low temperature biomass masterbatch raw material production device;

[0019] Figure 2 It is a schematic diagram of the structure of the heating kettle;

[0020] Figure 3 It is a schematic diagram of the structure of the heating base;

[0021] Figure 4 It is a structural schematic diagram of the filtering structure;

[0022] Figure 5 Schematic diagram of the structure of the condenser and collecting tank.

[0023] Description of reference numerals:

[0024] 1. Heating kettle; 2. Condenser; 3. Collecting tank; 4. Connecting pipe; 5. Feed pipe; 6. Filter structure; 7. Sealing cover; 8. Heating base; 9. Thread; 10. Discharge port; 11. Heating plate; 12. Temperature control box; 13. Support; 14. Protruding ring; 15. Filter screen; 16. Condensation inlet; 17. Condensation outlet. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0026] The utility model provides Figure 1-5The ultra-low temperature biomass masterbatch raw material production device shown comprises a heating kettle 1, a condenser 2, a collecting tank 3, a connecting pipe 4 and a heating base 8. A feed pipe 5 and a discharge port 10 are provided on the top of the heating kettle 1. A heating base 8 is installed at the bottom of the heating kettle 1. A heating plate 11 is provided in the heating base 8. A condenser 2 is fixedly installed on the left side of the heating kettle 1. A connecting pipe 4 is fixedly installed between the condenser 2 and the heating kettle 1. A condensation outlet 17 is provided at the bottom of the condenser 2. A collecting tank 3 is installed at the condensation outlet 17. Two feed pipes 5 and a discharge port 10 are provided on the top of the heating kettle 1. The connecting pipe 4 is fixedly installed at the mouth of the discharge port 10. The mouth of the feed pipe 5 is funnel-shaped, and a thread 9 is provided on the outer side of the mouth of the pipe. A sealing cover 7 is spirally installed on the thread 9. A heating plate 11 is fixedly installed in the enclosure at the upper end of the heating base 8. A temperature control box 12 is provided at the lower end of the enclosure of the heating base 8. A power supply and a temperature controller are provided in the temperature control box 12. Four pillars 13 are provided at the lower end of the heating base 8.

[0027] A filtering structure 6 is provided at the mouth of the feed pipe 5, the top of the filtering structure 6 is a protruding ring 14, a layer of filtering mesh 15 is provided at the bottom of the filtering structure 6, and a circle of heightened enclosure is provided at the edge of the filtering mesh 15. A condensation inlet 16 is provided at the top of the condenser 2, and a connecting pipe 4 is fixedly installed at the mouth of the condensation inlet 16. A condensation outlet 17 is provided at the bottom of the condenser 2, and the condensation outlet 17 is connected to the side mouth of the collecting tank 3. A temperature sensor is installed inside the heating kettle 1, and the power cord of the condenser 2 is connected to the temperature control box 12.

[0028] Working principle of this utility model:

[0029] Refer to the instruction manual Figure 1-3 When using the utility model, the biomass raw material is first added to the heating kettle 1 through the feeding pipe 5. During the feeding process, the filtering structure 6 can filter out solid impurities in the raw material. After the feeding is completed, the sealing cover 7 is covered to ensure a closed environment in the heating kettle 1 during the distillation process. Then the heating plate 11 is activated to start low-temperature distillation of the biomass raw material in the heating kettle 1. During the distillation process, the temperature sensor in the heating kettle 1 can detect the distillation temperature in real time, and the temperature controller in the control box automatically adjusts the power of the heating plate 11, so that the temperature in the heating kettle 1 is always maintained at the distillation temperature of the biomass masterbatch raw material;

[0030] Refer to the instruction manual Figure 4-5 When the utility model is used, the distilled organic matter enters the condenser 2 along the connecting pipe 4, and then the condenser 2 works to condense the obtained organic matter into liquid, which is the raw material for producing biomass masterbatch. The liquid can be collected from the condensation outlet 17 into the collection tank 3 for easy use.

Claims

1. A device for producing ultra-low temperature biomass masterbatch raw materials, comprising a heating kettle (1), a condenser (2), a collecting tank (3), a connecting pipe (4) and a heating base (8), characterized in that: The top of the heating kettle (1) is provided with a feed pipe (5) and a discharge port (10); the bottom of the heating kettle (1) is provided with a heating base (8); a heating plate (11) is provided inside the heating base (8); a condenser (2) is fixedly installed on the left side of the heating kettle (1); a connecting pipe (4) is fixedly installed between the condenser (2) and the heating kettle (1); a condensation outlet (17) is provided at the bottom of the condenser (2); and a collecting tank (3) is installed at the condensation outlet (17).

2. The ultra-low temperature biomass masterbatch raw material production device according to claim 1, characterized in that: Two feed pipes (5) and a discharge port (10) are provided on the top of the heating kettle (1), and a connecting pipe (4) is fixedly installed on the pipe mouth of the discharge port (10).

3. The ultra-low temperature biomass masterbatch raw material production device according to claim 2, characterized in that: The pipe opening of the feed pipe (5) is funnel-shaped, and a thread (9) is provided on the outer side of the pipe opening, and a sealing cover (7) is screwed onto the thread (9).

4. The ultra-low temperature biomass masterbatch raw material production device according to claim 1, characterized in that: A heating plate (11) is fixedly installed in the upper enclosure of the heating base (8), a temperature control box (12) is provided at the lower end of the enclosure of the heating base (8), a power supply and a temperature controller are provided in the temperature control box (12), and four pillars (13) are provided at the lower end of the heating base (8).

5. The ultra-low temperature biomass masterbatch raw material production device according to claim 1, characterized in that: A filtering structure (6) is provided at the mouth of the feed pipe (5), the top of the filtering structure (6) is a protruding ring (14), the bottom of the filtering structure (6) is provided with a layer of filtering net (15), and a circle of height-increasing enclosure is provided at the edge of the filtering net (15).

6. The ultra-low temperature biomass masterbatch raw material production device according to claim 1, characterized in that: A condensation inlet (16) is provided at the top of the condenser (2), and a connecting pipe (4) is fixedly mounted on the pipe mouth of the condensation inlet (16).

7. The ultra-low temperature biomass masterbatch raw material production device according to claim 1, characterized in that: The bottom of the condenser (2) is provided with a condensation outlet (17), and the condensation outlet (17) is connected to the side pipe opening of the collection tank (3).

8. The ultra-low temperature biomass masterbatch raw material production device according to claim 1, characterized in that: A temperature sensor is installed inside the heating kettle (1), and the power line of the condenser (2) is connected to the temperature control box (12).

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