Raw material mixing device for producing flocculant
By using a multi-stage stirring mechanism and transmission system in the flocculant mixing device, the problems of uneven mixing of raw materials and water leakage are solved, and more efficient flocculant production is achieved.
Patent Information
- Application Number
- CN202420132015.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-19
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-01-19
AI Technical Summary
In the existing aluminum-iron composite flocculant production device, the size of the swing plate and the sealing sleeve design lead to uneven mixing of raw materials and water leakage.
A flocculant raw material mixing device including a stirring mechanism is designed, using components such as a stirring shaft, rotating block, rotating shaft and stirring rod, and the motor drives gears and belts to fully stir and mix the raw materials at the bottom of the mixing box. Avoid sinking and bonding.
The full mixing and uniformity of raw materials is achieved, the bottom sinking and bonding phenomenon is reduced, the mixing efficiency is improved, and water leakage is avoided through the sealing design.
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Figure CN222151731U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flocculant preparation, in particular to a raw material mixing device for producing flocculants. Background Art
[0002] In the field of sewage treatment, coagulants are used as a means to strengthen solid-liquid separation. They can be used to strengthen the primary sedimentation of sewage, flotation treatment, and secondary sedimentation after the activated sludge process. They can also be used for tertiary treatment or deep treatment of sewage. When used for conditioning of excess sludge before dehydration, flocculants and coagulants become sludge conditioners or dehydrating agents.
[0003] In the related technology, a Chinese patent document with application number CN202123224988.4 proposes a high-efficiency mixing device for the production of aluminum-iron composite flocculants. The second motor is started, and the second motor drives the rotating block to rotate. The rotating block drives the roller to rotate around the axis with the rotating block as the center through the connecting rod. At the same time, the roller itself is rotatably connected to the connecting rod, thereby driving the swing rod on the outer wall to swing in a circle, and at the same time driving the swing plate inside the mixing barrel to swing up and down, so that the raw materials at the bottom of the mixing barrel are in an active state, and the mixing and stirring are carried out in cooperation with the stirring rod to avoid the raw materials from settling at the bottom, resulting in uneven mixing of the raw materials, thereby improving the mixing effect and efficiency.
[0004] With respect to the above-mentioned related technologies, the inventors believe that the following defects exist: the device makes the raw materials at the bottom of the mixing drum active by swinging the swing plate up and down, and although the raw materials at the bottom of the mixing drum can be turned over to a certain extent when the swing plate swings up and down, the specifications of the swing plate are high. If the swing plate is set to a longer width, the raw materials located in the middle part below the swing plate will not float out from both sides due to the width of the swing plate itself, so that the raw materials in the middle part below the swing plate cannot be fully stirred. If the swing plate is set to a shorter width, the raw materials on both sides are less affected by the up and down amplitude of the swing plate, and the raw materials are easy to sink to the bottom. In addition, a sealing sleeve is provided at the intersection of the swing rod and the mixing drum. Long-term use may easily cause the sealing sleeve at the intersection to leak, which is inconvenient to use. In view of this, a raw material mixing device for producing flocculants is proposed to solve the above problems. Utility Model Content
[0005] The main purpose of the utility model is to provide a raw material mixing device for producing flocculants, which solves the problems raised in the above background technology.
[0006] To achieve the above purpose, the utility model provides the following technical solutions: a raw material mixing device for producing flocculants, comprising a base, a bracket is fixed on the base, a mixing box is arranged on the base, a stirring mechanism is arranged on the mixing box, a feed inlet is opened at the upper end of the mixing box, and a discharge pipe is fixed at the lower end of the mixing box;
[0007] The stirring mechanism includes a stirring shaft. A rotatable stirring shaft is vertically arranged in the mixing box. A cavity is opened in the stirring shaft. A plurality of rotatable rotating blocks are arranged in the cavity. A second rotating shaft is fixed in the middle of the rotating block. A driving bevel gear is fixed at one end of the second rotating shaft. Rotatable rotating shafts are obliquely arranged on both sides of the stirring shaft. A driven bevel gear meshing with the driving bevel gear is fixed at one end of the rotating shaft. A plurality of second stirring rods are fixed on the outside of the rotating shaft.
[0008] Furthermore, a plurality of first stirring rods are fixed to the outer side of the stirring shaft.
[0009] Furthermore, one end of the stirring shaft extends to the mixing box, and the other end of the second rotating shaft extends to the outside of the stirring shaft.
[0010] Furthermore, the stirring mechanism includes a motor and a gear ring. The motor is fixed on the bracket, a first rotating shaft is fixed on the output end of the motor, a spur gear is fixed on the first rotating shaft, a gear ring is fixed on the outside of the mixing box, and the spur gear meshes with the gear ring.
[0011] Furthermore, first rotating wheels are fixed on the first rotating shaft and the stirring shaft, a first belt is transmitted between the two first rotating wheels, and second rotating wheels are fixed on the second rotating shaft and the first rotating shaft, a second belt is transmitted between the two second rotating wheels.
[0012] Furthermore, an annular groove is provided on the base, and four equally spaced sliding blocks are fixed to the lower end of the mixing box, and the sliding blocks are slidably connected to the annular groove.
[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0014] The raw material mixing device for producing flocculants is provided with a stirring mechanism. When it is necessary to stir the raw materials at the bottom of the mixing box, the stirring mechanism can be used to prevent the raw materials from sinking to the bottom and adhering to the inner bottom surface of the mixing box, and the flow of the liquid in the mixing box can be made more disordered, which is conducive to the full mixing of the raw materials and makes the stirring more sufficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the second rotating wheel and the second belt of the utility model;
[0017] Figure 3 For this utility model Figure 1 Enlarged view of point A in the middle.
[0018] In the figure: 1 base, 2 bracket, 3 feed port, 4 discharge pipe, 5 stirring mechanism, 501 motor, 502 first rotating shaft, 503 spur gear, 504 gear ring, 505 second rotating shaft, 506 stirring shaft, 507 first stirring rod, 508 rotating shaft, 509 second stirring rod, 510 rotating block, 511 driving bevel gear, 512 first belt, 513 first rotating wheel, 514 driven bevel gear, 515 second rotating wheel, 516 second belt, 6 mixing box. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-3 A raw material mixing device for producing flocculants in this embodiment includes a base 1, a bracket 2 is fixed on the base 1, a mixing box 6 is arranged on the base 1, a stirring mechanism 5 is arranged on the mixing box 6, a feed inlet 3 is opened at the upper end of the mixing box 6, and a discharge pipe 4 is fixed at the lower end of the mixing box 6.
[0021] The stirring mechanism 5 includes a stirring shaft 506. A rotatable stirring shaft 506 is vertically arranged in the mixing box 6. A plurality of first stirring rods 507 are fixed to the outer side of the stirring shaft 506. A cavity is provided in the stirring shaft 506. A plurality of rotatable rotating blocks 510 are arranged in the cavity. The arrangement of the plurality of rotating blocks 510 ensures the stability of the second rotating shaft 505 when it rotates, so that it can rotate smoothly. The second rotating shaft 505 is fixed in the middle of the rotating block 510, and an active bevel gear 511 is fixed to one end of the second rotating shaft 505. Rotatable rotating shafts 508 are obliquely arranged on both sides of the stirring shaft 506. The inclined rotating shaft 508 allows its second stirring rod 509 to fit more closely to the inner wall of the bottom of the mixing box 6, thereby fully stirring the raw materials on the inner wall of the bottom of the mixing box 6. A driven bevel gear 514 meshing with the active bevel gear 511 is fixed to one end of the rotating shaft 508, and a plurality of second stirring rods 509 are fixed to the outside of the rotating shaft 508. One end of the stirring shaft 506 extends to the mixing box 6, and the other end of the second rotating shaft 505 extends to the outside of the stirring shaft 506.
[0022] A first rotating wheel 513 is fixed to the first rotating shaft 502 and the stirring shaft 506, and a first belt 512 is transmitted between the two first rotating wheels 513. A second rotating wheel 515 is fixed to the second rotating shaft 505 and the first rotating shaft 502, and a second belt 516 is transmitted between the two second rotating wheels 515.
[0023] The device drives the first rotating shaft 502 to rotate through the motor 501, and then the first rotating shaft 502 drives the second rotating wheel 515 on the upper part of the first rotating shaft 502 to rotate, and then the second belt 516 is set to make the second rotating wheel 515 on the upper part of the second rotating shaft 505 transmit at the same time, thereby driving the second rotating shaft 505 to rotate, and then the second rotating shaft 505 drives the active bevel gear 511 to rotate, and the active bevel gear 511 meshes with the driven bevel gears 514 on both sides, so that the rotating shaft 508 rotates, and then the rotating shaft 508 drives the second stirring rod 509 to stir the raw materials at the bottom of the mixing box 6.
[0024] Among them, the stirring mechanism 5 includes a motor 501 and a gear ring 504, the motor 501 is fixed on the bracket 2, the first rotating shaft 502 is fixed on the output end of the motor 501, the spur gear 503 is fixed on the first rotating shaft 502, and the gear ring 504 is fixed on the outer side of the mixing box 6, the spur gear 503 engages with the gear ring 504, by starting the motor 501, the motor 501 drives the first rotating shaft 502 to rotate, and then the first rotating shaft 502 drives the gear to rotate, so that the spur gear 503 rotates, and then the spur gear 503 engages with the gear ring 504, thereby driving the mixing box 6 to rotate, so that the mixing box 6 and the first stirring rod 507 rotate in opposite directions, so that the raw materials inside the mixing box 6 are mixed more evenly.
[0025] At the same time, first rotating wheels 513 are fixed on the first rotating shaft 502 and the stirring shaft 506, and a first belt 512 is transmitted between the two first rotating wheels 513; second rotating wheels 515 are fixed on the second rotating shaft 505 and the first rotating shaft 502, and a second belt 516 is transmitted between the two second rotating wheels 515.
[0026] In addition, an annular groove is provided on the base 1, and four equally spaced sliders are fixed to the lower end of the mixing box 6. The sliders are slidably connected to the annular groove, so that the mixing box 6 can rotate smoothly.
[0027] The working principle of the above embodiment is:
[0028] When the raw materials in the mixing box 6 need to be stirred, the motor 501 is started, and the motor 501 drives the first rotating shaft 502 to rotate, and then the first rotating shaft 502 drives the upper first rotating wheel 513, the second rotating wheel 515 and the spur gear 503 to rotate, and then the first belt 512 is set to make the first rotating wheel 513 on the stirring shaft 506 rotate, so that the stirring shaft 506 rotates, and then the stirring shaft 506 drives the first stirring rod 507 to rotate, and then the spur gear 503 engages the gear ring 504, thereby driving the mixing box 6 to rotate, so that the mixing box 6 and the first stirring rod 507 rotate in opposite directions, so that the raw materials inside the mixing box 6 are mixed more evenly.
[0029] When the raw materials sink to the bottom, the motor 501 drives the second rotating wheel 515 on the upper part of the first rotating shaft 502 to rotate, and the second belt 516 is set to make the second rotating wheel 515 on the upper part of the second rotating shaft 505 transmit at the same time, thereby driving the second rotating shaft 505 to rotate, and then the second rotating shaft 505 drives the active bevel gear 511 to rotate, and the active bevel gear 511 meshes with the driven bevel gears 514 on both sides, so that the rotating shaft 508 rotates, and then the rotating shaft 508 drives the second stirring rod 509 to stir the raw materials at the bottom of the mixing box 6, so as to prevent the raw materials from sinking to the bottom for a long time and sticking to the inner bottom surface of the mixing box 6, which can make the flow of the liquid in the mixing box 6 more disordered, which is conducive to the full mixing of the raw materials.
[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A raw material mixing device for producing flocculants, comprising a base (1), characterized in that: The base (1) is fixed with a bracket (2), the base (1) is provided with a mixing box (6), the mixing box (6) is provided with a stirring mechanism (5), the upper end of the mixing box (6) is provided with a feed inlet (3), and the lower end of the mixing box (6) is fixed with a discharge pipe (4); The stirring mechanism (5) comprises a stirring shaft (506). A stirring shaft (506) is rotatably arranged in a vertical direction in a mixing box (6). A cavity is provided in the stirring shaft (506). A plurality of rotatable rotating blocks (510) are arranged in the cavity. A second rotating shaft (505) is fixed in the middle of the rotating block (510). A driving bevel gear (511) is fixed at one end of the second rotating shaft (505). Rotatable rotating shafts (508) are obliquely arranged on both sides of the stirring shaft (506). A driven bevel gear (514) meshing with the driving bevel gear (511) is fixed at one end of the rotating shaft (508). A plurality of second stirring rods (509) are fixed on the outer side of the rotating shaft (508).
2. A raw material mixing device for producing flocculants according to claim 1, characterized in that: A plurality of first stirring rods (507) are fixed to the outer side of the stirring shaft (506).
3. A raw material mixing device for producing flocculants according to claim 1, characterized in that: One end of the stirring shaft (506) extends to the mixing box (6), and the other end of the second rotating shaft (505) extends to the outside of the stirring shaft (506).
4. A raw material mixing device for producing flocculants according to claim 1, characterized in that: The stirring mechanism (5) comprises a motor (501) and a gear ring (504); the motor (501) is fixed on the bracket (2); a first rotating shaft (502) is fixed on the output end of the motor (501); a spur gear (503) is fixed on the first rotating shaft (502); a gear ring (504) is fixed on the outer side of the mixing box (6); and the spur gear (503) meshes with the gear ring (504).
5. A raw material mixing device for producing flocculants according to claim 4, characterized in that: A first rotating wheel (513) is fixed on both the first rotating shaft (502) and the stirring shaft (506), a first belt (512) is transmitted between the two first rotating wheels (513), a second rotating wheel (515) is fixed on both the second rotating shaft (505) and the first rotating shaft (502), and a second belt (516) is transmitted between the two second rotating wheels (515).
6. A raw material mixing device for producing flocculants according to claim 1, characterized in that: The base (1) is provided with an annular groove, and four equally spaced sliding blocks are fixed to the lower end of the mixing box (6), and the sliding blocks are slidably connected to the annular groove.
Citation Information
Patent Citations
Efficient mixing device for producing aluminum-iron composite flocculant
CN217248535U
