Raw material proportioning device for surfactant processing
By using a combination of a proportioning barrel, a premixed shell and a compressed air pipe in the raw material rationing device for surfactant processing, the problem of extended stirring time caused by uneven ingredients in the prior art is solved, and rapid mixing and high efficiency are achieved The ratio improves the overall efficiency.
Patent Information
- Application Number
- CN202420360357.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-27
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-02-27
AI Technical Summary
During the batching process of the existing raw material rationing device for surfactant processing, since the two batching pipes are separately added, the raw materials are unevenly distributed after falling into the stirring barrel with gravity, resulting in a longer stirring time, which reduces the overall mixing efficiency. .
A device including a proportioning barrel, a premixed shell and a compressed air pipe is designed, and the stirring shaft is driven by a stirring motor, and premixed and stirred using a second stirring rod and a first stirring rod, and passed through a solenoid valve and a liquid spray The pipe is sprayed with auxiliary materials under the pressure of compressed air to achieve rapid mixing.
The mixing efficiency of surfactant raw materials is improved, the mixing time is shortened, and the accuracy and stability of the mixing process is ensured.
Smart Images

Figure CN222151851U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of surfactant proportioning equipment, in particular to a raw material proportioning device for surfactant processing. Background Art
[0002] Surfactants are mainly amphiphilic molecules, which are both hydrophilic and lipophilic, but not completely hydrophilic or lipophilic. They exhibit unique interfacial activity, which achieves a certain balance between hydrophobic groups and hydrophilic groups. Surfactant formulas are different according to different uses. The main components of anionic surfactant formulas are stearic acid, sodium dodecylbenzene sulfonate, etc., the main components of cationic surfactants are quaternary ammonium compounds, zwitterionic surfactants mainly include lecithin, amino acid type, betaine type, etc., and the main components of non-ionic surfactant formulas are: fatty acid glycerides, fatty acid sorbitan, polysorbate, etc. When processing surfactants, it is necessary to proportion a variety of formula raw materials and then stir and mix them. Unlike other liquid proportions, the main ingredients of surfactants account for a large proportion, while the auxiliary ingredients account for a small proportion, so accuracy needs to be ensured when proportioning.
[0003] After searching, the Chinese utility model patent with publication number: CN219722565U discloses a raw material proportioning device for surfactant processing, including a supporting base plate, the four corners of the lower end of the supporting base plate are fixedly connected to support columns, the upper left part of the supporting base plate is fixedly connected to a supporting circular frame, the upper end of the supporting circular frame is inserted and connected to a mixing component, the right end of the mixing component is sleeved with a sealing sleeve, the front of the outer surface of the mixing component is inserted and connected to a transparent glass, the upper end of the mixing component is inserted and connected to a motor, the output end of the motor passes through the part of the mixing component and is fixedly connected to a support rod, and the outer surface of the support rod is fixedly connected to a plurality of stirring rods; the mixing component includes a supporting barrel, and the right part of the outer surface of the supporting barrel is fixedly connected to a discharge pipe. The raw material proportioning device for surfactant processing described in the utility model can mix and stir the raw materials for surfactant processing through the provided mixing component to improve stability.
[0004] In the above technical solution, the surfactant is dosed through a dosing pipe, but during the dosing process, two dosing pipes are used for separate feeding. After the feeding, the raw materials fall into the mixing barrel by gravity for stirring. However, after the raw materials fall in by gravity, they are concentrated, which increases the subsequent stirring time and reduces the efficiency of the overall mixing ratio. Utility Model Content
[0005] The purpose of the utility model is to provide a raw material proportioning device for surfactant processing to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a raw material proportioning device for surfactant processing, comprising: a proportioning barrel and a stirring shaft, a barrel cover is provided on the top of the proportioning barrel, a stirring shaft is rotatably provided in the center of the barrel cover, a premixing shell is rotatably provided on the upper half of the stirring shaft, a sealing cover is provided on the top of the premixing shell, a feed pipe is provided on the top of the sealing cover, a feed valve is provided on the top of the feed pipe, a measuring cylinder is provided on the top of the feed valve, a solenoid valve is provided on one side of the bottom of the premixing shell, a liquid spray pipe is provided on the bottom end of the solenoid valve, and a compressed air pipe is provided on one side of the top of the sealing cover.
[0007] Furthermore, a stirring motor is fixed at the center of the top of the barrel cover, and one end of the power output shaft of the stirring motor is fixedly connected to the top of the stirring shaft.
[0008] Furthermore, a second stirring rod is disposed on the outer wall of the stirring shaft located inside the premixing shell, and a first stirring rod is disposed on the outer wall of the stirring shaft located below the premixing shell.
[0009] Furthermore, an automatic exhaust valve is provided on one side of the top of the barrel cover, and the bottom end of the automatic exhaust valve passes through the premixing shell and extends to the interior of the proportioning barrel.
[0010] Furthermore, the outer wall of the premixing shell is fixedly connected to the inner wall of the proportioning barrel, the premixing shell is connected to the stirring shaft through a bearing, the sealing cover is fixedly engaged with the top of the premixing shell, and the sealing cover is connected to the stirring shaft through a bearing.
[0011] Furthermore, there are three feed pipes, and the three feed pipes are evenly arranged circumferentially on the sealing cover.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The utility model realizes that when the raw material proportioning device for surfactant processing is used, the proportioning barrel, the premixing shell and the compressed air pipe are arranged, the weighed main material is first added to the proportioning barrel, and various liquid auxiliary materials are added to each measuring cylinder. When proportioning, the feed valve below the measuring cylinder is opened to add various liquid auxiliary materials into the premixing shell according to the formula amount, and the stirring shaft is driven to rotate by the stirring motor so that the second stirring rod stirs and premixes the liquid in the premixing shell, and then the compressed air pipe is opened to fill the premixing shell with compressed air, and the solenoid valve is opened so that the premixed auxiliary materials are sprayed out through the liquid spraying pipe under the pressure of the compressed air, and the compressed air is continuously introduced for a period of time. Through the stirring of the compressed air in combination with the stirring of the first stirring rod, the rapid mixing of the surfactant raw materials can be achieved, and the efficiency of proportioning and mixing can be accelerated. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is an exploded view of a raw material proportioning device for surfactant processing according to the utility model;
[0015] Figure 2 This is a three-dimensional diagram of a raw material proportioning device for surfactant processing according to the utility model;
[0016] Figure 3 This is a main cross-sectional view of a raw material proportioning device for surfactant processing according to the utility model;
[0017] Figure 4 The utility model is a left view of a raw material proportioning device for surfactant processing.
[0018] In the figure: 1-proportioning barrel; 2-barrel cover; 3-stirring motor; 4-stirring shaft; 5-first stirring rod; 6-feeding pipe; 7-feeding valve; 8-measuring cylinder; 9-premixing shell; 10-sealing cover; 11-solenoid valve; 12-liquid spray pipe; 13-second stirring rod; 14-compressed air pipe; 15-automatic exhaust valve. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0020] See also Figure 1-Figure 4 The utility model provides a technical solution: a raw material proportioning device for surfactant processing, comprising: a proportioning barrel 1 and a stirring shaft 4, a barrel cover 2 is provided on the top of the proportioning barrel 1, a stirring shaft 4 is rotatably provided in the center of the barrel cover 2, a premixing shell 9 is rotatably provided on the upper half of the stirring shaft 4, a sealing cover 10 is provided on the top of the premixing shell 9, a feed pipe 6 is provided on the top of the sealing cover 10, a feed valve 7 is provided on the top of the feed pipe 6, a measuring cylinder 8 is provided on the top of the feed valve 7, a solenoid valve 11 is provided on one side of the bottom of the premixing shell 9, a liquid spraying pipe 12 is provided on the bottom end of the solenoid valve 11, and a compressed air pipe 14 is provided on one side of the top of the sealing cover 10. By opening the feed valve 7 below the measuring cylinder 8, various liquid auxiliary materials are added into the premixing shell 9 according to the formula amount, and at the same time, the stirring shaft 4 is driven to rotate by the stirring motor 3, so that the second stirring rod 13 stirs and premixes the liquid in the premixing shell 9, and then the compressed air pipe 14 is opened to fill the premixing shell 9 with compressed air, and the solenoid valve 11 is opened to spray the premixed auxiliary materials through the spray pipe 12 under the pressure of the compressed air. The compressed air is continuously introduced for a period of time, and the compressed air is combined with the stirring of the first stirring rod 5 to achieve rapid mixing of the surfactant raw materials and accelerate the efficiency of the proportioning and mixing.
[0021] A stirring motor 3 is fixed at the center of the top of the barrel cover 2, and one end of the power output shaft of the stirring motor 3 is fixedly connected to the top of the stirring shaft 4. The stirring motor 3 drives the stirring shaft 4 to rotate.
[0022] A second stirring rod 13 is provided on the outer wall of the stirring shaft 4 located inside the premixing shell 9, and a first stirring rod 5 is provided on the outer wall of the stirring shaft 4 located below the premixing shell 9. The raw materials in the premixing shell 9 are stirred by the second stirring rod 13, and the raw materials in the proportioning barrel 1 are stirred by the first stirring rod 5.
[0023] An automatic exhaust valve 15 is provided on one side of the top of the barrel cover 2, and the bottom end of the automatic exhaust valve 15 passes through the premixing shell 9 and extends to the interior of the proportioning barrel 1. The automatic exhaust valve 15 is used to exhaust excess air in the proportioning barrel 1 so that the pressure inside and outside the proportioning barrel is balanced.
[0024] The outer wall of the premixing shell 9 is fixedly connected to the inner wall of the proportioning barrel 1, the premixing shell 9 is connected to the stirring shaft 4 through a bearing, the sealing cover 10 is clamped and fixed to the top of the premixing shell 9, and the sealing cover 10 is connected to the stirring shaft 4 through a bearing.
[0025] There are three feed pipes 6, which are evenly arranged in the circumferential direction on the sealing cover 10, so as to facilitate the quantitative addition of raw materials of various proportions.
[0026] Working principle: When the raw material proportioning device for surfactant processing is used, first add the weighed main material into the proportioning barrel 1, and add various liquid auxiliary materials into each measuring cylinder 8. When proportioning, open the feed valve 7 below the measuring cylinder 8, add various liquid auxiliary materials into the premixing shell 9 according to the formula amount, and at the same time drive the stirring shaft 4 to rotate through the stirring motor 3, so that the second stirring rod 13 stirs and premixes the liquid in the premixing shell 9, and then open the compressed air pipe 14, fill the premixing shell 9 with compressed air, open the solenoid valve 11, so that the premixed auxiliary materials are sprayed out through the liquid spray pipe 12 under the pressure of compressed air, and continue to introduce compressed air for a period of time. Through the stirring of compressed air and the first stirring rod 5, rapid mixing of the surfactant raw materials can be achieved, and the efficiency of proportioning and mixing can be accelerated.
[0027] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
Claims
1. A raw material proportioning device for surfactant processing, comprising: A proportioning barrel (1) and a stirring shaft (4), characterized in that: a barrel cover (2) is provided at the top of the proportioning barrel (1), a stirring shaft (4) is rotatably provided at the center of the barrel cover (2), a premixing shell (9) is rotatably provided on the upper half of the stirring shaft (4), a sealing cover (10) is provided at the top of the premixing shell (9), a feed pipe (6) is provided at the top of the sealing cover (10), a feed valve (7) is provided at the top of the feed pipe (6), a measuring cylinder (8) is provided at the top of the feed valve (7), a solenoid valve (11) is provided at one side of the bottom of the premixing shell (9), a liquid spray pipe (12) is provided at the bottom end of the solenoid valve (11), and a compressed air pipe (14) is provided at one side of the top of the sealing cover (10).
2. A raw material proportioning device for surfactant processing according to claim 1, characterized in that: A stirring motor (3) is fixed at the center of the top of the barrel cover (2), and one end of the power output shaft of the stirring motor (3) is fixedly connected to the top of the stirring shaft (4).
3. A raw material proportioning device for surfactant processing according to claim 1, characterized in that: The outer wall of the stirring shaft (4) is located inside the premixing shell (9) and is provided with a second stirring rod (13); the outer wall of the stirring shaft (4) is located below the premixing shell (9) and is provided with a first stirring rod (5).
4. A raw material proportioning device for surfactant processing according to claim 1, characterized in that: An automatic exhaust valve (15) is provided on one side of the top of the barrel cover (2), and the bottom end of the automatic exhaust valve (15) passes through the premixing shell (9) and extends into the interior of the proportioning barrel (1).
5. The raw material proportioning device for surfactant processing according to claim 1, characterized in that: The outer wall of the premixing shell (9) is fixedly connected to the inner wall of the proportioning barrel (1), the premixing shell (9) is connected to the stirring shaft (4) via a bearing, the sealing cover (10) is fixedly engaged with the top of the premixing shell (9), and the sealing cover (10) is connected to the stirring shaft (4) via a bearing.
6. A raw material proportioning device for surfactant processing according to claim 1, characterized in that: There are three feed pipes (6), and the three feed pipes (6) are evenly arranged in the circumferential direction on the sealing cover (10).
