Spraying mistake proofing device for shape and position detection of automobile silencer

By designing a spraying and error-proof device for automotive muffler shape and position detection, and using spraying gas tanks and electromagnetic reversing valve lines to achieve automated inspection, the problems of manual identification errors and high personnel share are solved, and inspection efficiency and capacity utilization are improved.

CN222152557UActive Publication Date: 2024-12-13HARBIN AIRUI AUTOMOTIVE EXHAUST SYST
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Patent Information

Application Number
CN202420832164.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2024-12-13
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

There are problems in the shape and position detection of existing car mufflers with manual identification errors or missing logos, and multiple people are required to participate, resulting in a high proportion of production line personnel, which affects efficiency.

Method used

An automobile muffler shape detection spraying and error prevention device including fixed vertical plate, spraying cover, fixed bracket, pushing cylinder, clamping device and adjustment device is designed. Through the alignment of the spraying gas tank and the nozzle, combined with the electromagnetic reversing valve line , realize automated detection and avoid manual errors.

Benefits of technology

Effectively prevent manual labeling errors, improve product inspection efficiency, reduce the number of production line personnel, fully release production capacity, and reduce the proportion of personnel.

✦ Generated by Eureka AI based on patent content.

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Abstract

An automobile silencer shape and position detection spraying mistake-proofing device belongs to the technical field of automobile exhaust silencer detection spraying, and is characterized by comprising a fixed vertical plate and a spraying outer cover inserted in the middle of the upper edge of the rear surface of the fixed vertical plate, a fixed support is connected to the middle of the upper portion of the rear surface of the fixed vertical plate, and the upper portion of the fixed support is fixedly connected with the spraying outer cover. A pushing air cylinder is connected to the middle of the rear edge of the upper surface of the fixing support, clamping devices are vertically and symmetrically connected to the middle of the rear surface of the fixing vertical plate, a spraying gas tank is inserted into the middles of the interiors of the two clamping devices, and an adjusting device is inserted into the middle of the lower edge of the rear surface of the fixing vertical plate. The device can effectively prevent the problem of manual marking errors or marking missing, and meanwhile can improve the product inspection efficiency, reduce the number of production line personnel, fully release the production capacity of a production line and reduce the personnel proportion.
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Description

Technical field:

[0001] The utility model belongs to the technical field of automobile exhaust muffler spraying equipment, and in particular relates to an automobile muffler shape and position detection spraying error prevention device. Background technology:

[0002] At present, the qualified marks of automobile muffler shape and position inspection are mostly marked manually, and there will be several different marks on the entire automobile muffler. During the marking process, workers may forget to mark or draw the wrong qualified mark due to fatigue, carelessness and other reasons. In addition, the demand for manpower in the entire inspection process is very high, and it is impossible to fully release excess labor. For large automobile mufflers, in order to increase the output of a single shift, 2 or more people may be required to participate in the inspection, which increases the proportion of people on the production line. Utility model content:

[0003] The purpose of the utility model is: the device can effectively prevent the problem of manual marking errors or missing markings, and at the same time can improve the efficiency of product inspection, reduce the number of production line personnel, fully release the production line capacity, and reduce the proportion of personnel. The technical solution is as follows:

[0004] A device for detecting and preventing errors in spraying of a muffler of an automobile, characterized in that it comprises a fixed vertical plate 1 and a spray cover 2 inserted in the middle of the upper edge of the rear surface of the fixed vertical plate 1, a fixed bracket 3 is connected to the middle of the upper rear surface of the fixed vertical plate 1, a push cylinder 4 is connected to the middle of the rear edge of the upper surface of the fixed bracket 3, a clamping device 5 is symmetrically connected to the middle of the rear surface of the fixed vertical plate 1, a spray gas tank 6 is inserted in the middle of the two clamping devices 5, and the rear surface of the fixed vertical plate 1 is connected to the fixed bracket 3. An adjusting device 7 is inserted in the middle of the lower edge. The spray cover 2 includes a clamping ring 2-1, a plug-in tube 2-2, a plug-in ring 2-3 and a sign 2-4. The center of the front surface of the clamping ring 2-1 is connected to the plug-in tube 2-2, the outer edge of the front surface of the plug-in tube 2-2 is inserted with a plug-in ring 2-3, and the center of the rear surface of the plug-in ring 2-3 is connected to the sign 2-4. The plug-in tube 2-2 is inserted in the front surface of the fixed vertical plate 1, the clamping ring 2-1 is clamped on the rear surface of the fixed vertical plate 1, and the center of the plug-in tube 2-2 is connected to the center of the rear surface of the fixed vertical plate 1. The nozzle of the spray gas tank 6 corresponds to each other, the insert tube 2-2 is connected to the insert ring 2-3 by threads, and the clamping device 5 includes a support plate 5-1, a slot 5-2, a clamping plate 5-3 and a rotating shaft 5-4. The middle of the rear surface of the support plate 5-1 is provided with a slot 5-2, and the middle of the rear edges of the left and right side surfaces of the support plate 5-1 are respectively inserted with a clamping plate 5-3. The clamping plate 5-3 and the support plate 5-1 are connected to each other by a rotating shaft 5-4. The front edge of the inner surface of each clamping plate 5-3 is connected to the The support plate 5-1 is internally connected to each other by springs, and the adjusting device 7 includes a support plate 7-1, a threaded column 7-2, a nut 7-3 and a sliding column 7-4. The threaded column 7-2 is connected to the middle of the front surface of the support plate 7-1, and the nut 7-3 is inserted at the center of the circle in front of the side surface of the threaded column 7-2. The sliding columns 7-4 are symmetrically connected to the middle of the left and right edges of the front surface of the support plate 7-1. The threaded column 7-2 and the sliding column 7-4 are respectively inserted in the middle and left and right of the rear surface of the fixed vertical plate 1.

[0005] The beneficial effects of the utility model are as follows: the device can effectively prevent the problems of manual marking errors or missing markings, and at the same time can improve the efficiency of product inspection, reduce the number of production line personnel, fully release the production line capacity, and reduce the proportion of personnel. Description of the drawings:

[0006] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0007] Figure 2 It is a schematic diagram of the structure of the spraying outer cover 2 of the utility model;

[0008] Figure 3 It is a schematic diagram of the structure of the clamping device 5 of the utility model;

[0009] Figure 4It is a schematic diagram of the structure of the regulating device 7 of the utility model;

[0010] In the figure: fixed vertical plate 1, spray cover 2, fixed bracket 3, pushing cylinder 4, clamping device 5, spray gas tank 6, adjusting device 7, clamping ring 2-1, insert tube 2-2, insert ring 2-3, sign 2-4, support plate 5-1, slot 5-2, splint 5-3, rotating shaft 5-4, support plate 7-1, threaded column 7-2, nut 7-3, sliding column 7-4. Specific implementation method:

[0011] Reference Figure 1 Figure 2 Figure 3 Figure 4 The device for detecting the shape and position of a car muffler and spraying error prevention is characterized in that it comprises a fixed vertical plate 1 and a spray cover 2 inserted in the middle of the upper edge of the rear surface of the fixed vertical plate 1, a fixed bracket 3 is connected to the middle of the upper rear surface of the fixed vertical plate 1, a push cylinder 4 is connected to the middle of the rear edge of the upper surface of the fixed bracket 3, a clamping device 5 is symmetrically connected to the middle of the rear surface of the fixed vertical plate 1, a spray gas tank 6 is inserted in the middle of the two clamping devices 5, and the fixed vertical plate 1 is connected to the middle of the rear surface of the fixed vertical plate 1. An adjusting device 7 is inserted in the middle of the lower edge of the surface, and the spray cover 2 includes a clamping ring 2-1, a plug-in tube 2-2, a plug-in ring 2-3 and a sign 2-4. The center of the front surface of the clamping ring 2-1 is connected to the plug-in tube 2-2, the outer edge of the front surface of the plug-in tube 2-2 is inserted with a plug-in ring 2-3, and the center of the rear surface of the plug-in ring 2-3 is connected with a sign 2-4. The plug-in tube 2-2 is inserted in the front surface of the fixed vertical plate 1, the clamping ring 2-1 is clamped on the rear surface of the fixed vertical plate 1, and the plug-in tube 2-2 is inserted in the front surface of the fixed vertical plate 1. The center corresponds to the nozzle of the spray gas tank 6, the insert tube 2-2 and the insert ring 2-3 are threadedly connected to each other, the clamping device 5 includes a support plate 5-1, a slot 5-2, a clamping plate 5-3 and a rotating shaft 5-4, the middle of the rear surface of the support plate 5-1 is provided with a slot 5-2, the middle of the rear edge of the left and right side surfaces of the support plate 5-1 are respectively inserted with a clamping plate 5-3, the clamping plate 5-3 and the support plate 5-1 are connected to each other by a rotating shaft 5-4, and each of the front edges of the inner surface of the clamping plate 5-3 is provided with a clamping plate 5-3. The adjusting device 7 is connected to the support plate 5-1 by a spring, and includes a support plate 7-1, a threaded column 7-2, a nut 7-3 and a sliding column 7-4. The threaded column 7-2 is connected to the middle of the front surface of the support plate 7-1, and the nut 7-3 is inserted at the center of the circle in front of the side surface of the threaded column 7-2. The sliding columns 7-4 are symmetrically connected to the middle of the left and right edges of the front surface of the support plate 7-1. The threaded column 7-2 and the sliding column 7-4 are respectively inserted in the middle and left and right of the rear surface of the fixed vertical plate 1.

[0012] When in use, the staff first penetrates the insert tube 2-2 on the spray cover 2 and inserts it on the fixed vertical plate 1, and makes the clamp ring 2-1 clamped on the rear surface of the fixed vertical plate 1 and fixed with bolts, then inserts the label 2-4 into the insert tube 2-2 and tightens the insert ring 2-3 on the front end of the insert tube 2-2, then connects the fixed vertical plate 1 to the tooling, and then the staff slides and adjusts the support plate 7-1 on the rotating shaft 7 so that the distance between the support plate 7-1 and the fixed bracket 3 is suitable for the height of the spray gas tank 6, and at the same time, the sliding column 7-4 and the threaded column 7-2 slide in the fixed vertical plate 1, and after the adjustment is completed, the nut 7-3 is turned to adjust the support plate 7 -1 is fixed, and then the spray gas tank 6 is inserted into the support plate 5-1 on the clamping device 5, and at the same time, the spray gas tank 6 pushes the left and right clamps 5-3 to make the clamps 5-3 rotate in the support plate 5-1 with the rotating shaft 5-4 as the center. When the spray gas tank 6 is inserted into the clamping slot 5-2, the spring pushes the clamps 5-3 to close and clamp the spray gas tank 6, and at the same time, the nozzle on the spray gas tank 6 is aligned with the insert tube 2-2, and at the same time, the button of the spray gas tank 6 is in contact with the pushing cylinder 4, and then the electromagnetic reversing valve circuit is connected to the pushing cylinder 4, and finally the electromagnetic reversing valve circuit and signal are adjusted to realize the automobile muffler shape and position detection spraying error prevention.

[0013] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.

Claims

1. A device for detecting and preventing errors in spraying of automobile muffler, characterized in that: The invention comprises a fixed vertical plate (1) and a spray cover (2) inserted in the middle of the upper edge of the rear surface of the fixed vertical plate (1); a fixed bracket (3) is connected to the middle of the upper rear surface of the fixed vertical plate (1); a pushing cylinder (4) is connected to the middle of the rear edge of the upper surface of the fixed bracket (3); a clamping device (5) is symmetrically connected to the middle of the rear surface of the fixed vertical plate (1); a spray gas tank (6) is inserted in the middle of the two clamping devices (5); and an adjusting device (7) is inserted in the middle of the lower edge of the rear surface of the fixed vertical plate (1).

2. According to claim 1, a device for detecting and preventing errors in spraying of automobile muffler shape and position, characterized in that: The spray cover (2) comprises a clamping ring (2-1), an insert tube (2-2), an insert ring (2-3) and a sign (2-4); the insert tube (2-2) is connected to the center of the front surface of the clamping ring (2-1); the insert ring (2-3) is inserted at the outer edge of the front surface of the insert tube (2-2); the sign (2-4) is connected to the center of the rear surface of the insert ring (2-3); the insert tube (2-2) is inserted on the front surface of the fixed vertical plate (1); the clamping ring (2-1) is clamped on the rear surface of the fixed vertical plate (1); the center of the insert tube (2-2) corresponds to the nozzle of the spray gas tank (6); the insert tube (2-2) and the insert ring (2-3) are connected to each other by threads.

3. According to claim 1, a device for detecting and spraying errors of automobile muffler, characterized in that: The clamping device (5) comprises a support plate (5-1), a clamping slot (5-2), a clamping plate (5-3) and a rotating shaft (5-4); a clamping slot (5-2) is provided in the middle of the rear surface of the support plate (5-1); a clamping plate (5-3) is respectively inserted in the middle of the rear edges of the left and right side surfaces of the support plate (5-1); a rotating shaft (5-4) is provided between the clamping plates (5-3) and the support plate (5-1); and the front edge of the inner surface of each clamping plate (5-3) is connected to the inside of the support plate (5-1) by a spring.

4. According to claim 1, a device for detecting and spraying errors of automobile muffler, characterized in that: The adjusting device (7) comprises a support plate (7-1), a threaded column (7-2), a nut (7-3) and a sliding column (7-4); the threaded column (7-2) is connected to the middle of the front surface of the support plate (7-1); the nut (7-3) is inserted at the center of the front circle of the side surface of the threaded column (7-2); the sliding column (7-4) is symmetrically connected to the middle of the left and right edges of the front surface of the support plate (7-1); the threaded column (7-2) and the sliding column (7-4) are respectively inserted in the middle and left and right parts of the rear surface of the fixed vertical plate (1).