Tea leaf impurity removing machine

By using a combination of cross-set decomposition plate and electrostatic adsorption roller in the tea decompression machine, the problem of impurity blocking in the traditional tea decompression method is solved, and efficient rolling filtration and electrostatic adsorption of tea is achieved, which significantly improves the finished product Cleanliness.

CN222152835UActive Publication Date: 2024-12-13CHONGQING CHANGCHENG TEA TRADE CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202420741890.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2024-12-13
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

In traditional tea removal methods, it is difficult for vibrating filters to keep the tea in a flowing state, resulting in impurities blocking and affecting the cleanliness of the finished product.

Method used

A tea leaf debris removal machine is designed, using two cross-set debris removal plates and electrostatic adsorption rollers. The motor drives the disc and connecting rod to push and pull the debris removal plates to realize the rolling filtration of the tea leaf, and the electrostatic adsorption rollers are used to absorb hair, etc. Impurities.

Benefits of technology

The filtration effect and cleanliness of tea leaves are improved, and the cleanliness of yield is increased. Through the combination of multiple filtration and electrostatic adsorption, the removal effect is significantly improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222152835U_ABST
    Figure CN222152835U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of tea leaf processing, and discloses a tea leaf impurity removing machine which comprises an impurity removing box and two second impurity boxes, impurity removing plates are fixedly arranged on the outer surfaces of two rotating shafts in a sleeving mode, filter screens are arranged on the outer surfaces of the two impurity removing plates, two mounting plates are fixedly connected to the inner surface of the impurity removing box, and the filter screens are arranged on the mounting plates. First motors are fixedly mounted on the outer surfaces of the two mounting plates correspondingly, the output ends of the first motors are fixedly connected with discs, two fixing blocks are fixedly connected to the outer surface of the bottom of the impurity removal plate, sliding rods are fixedly connected to the opposite outer surfaces of the two fixing blocks, and sliding blocks are slidably connected to the outer surfaces of the sliding rods. According to the tea leaf impurity removing machine, the two impurity removing plates which are arranged in a mirror image staggered mode are arranged and matched with the first motor, the disc, the connecting rod, the sliding block and the sliding rod, so that tea leaves are filtered multiple times and can be in a rolling state, the filtering effect of the tea leaves is improved, and the cleanliness of the finished product rate of the tea leaves is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of tea processing, in particular to a tea impurity removing machine. Background Art

[0002] The tea production process has to go through multiple steps such as picking, withering, killing, rolling, etc. During the production process, dust, fine sand, pebbles and other impurities are often mixed into the tea, resulting in the tea hygiene quality not meeting the standards. In the traditional process, manual picking is adopted. With the development of modern industrialization, the traditional production method can no longer meet people's demand for tea. Therefore, a lot of mechanical equipment has been introduced into the tea making process to remove impurities.

[0003] In the prior art, a filter is usually provided and vibrated to filter and remove impurities from the tea leaves. However, the vibration of the filter makes it difficult for the tea leaves to flow. This method may cause dust and impurities on the surface of the tea leaves in contact with each other or on the surface away from the filter to be blocked, resulting in low cleanliness of the finished product due to dust being blocked during tea removal. Therefore, a tea impurity remover is proposed. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a tea impurity remover to solve the problems mentioned in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tea impurity remover, comprising a impurity removal box and two second impurity boxes, the inner surface of the impurity removal box is rotatably connected to two rotating shafts, the outer surfaces of the two rotating shafts are fixedly sleeved with impurity removal plates, the outer surfaces of the two impurity removal plates are provided with filter screens, the inner surface of the impurity removal box is fixedly connected to two mounting plates, the outer surfaces of the two mounting plates are fixedly mounted with a first motor, the output end of the first motor is fixedly connected to a disc, the outer surface of the disc is rotatably connected to a connecting rod, the bottom outer surface of the impurity removal plate is fixedly connected to two fixed blocks, the outer surfaces of the two fixed blocks relative to each other are fixedly connected to a sliding rod, the outer surface of the sliding rod is slidably connected to a slider, the outer surface of the slider is fixedly connected to a rotating seat, and the other end of the connecting rod is rotatably connected to the outer surface of the rotating seat.

[0006] Furthermore, the top outer surface of the debris removal box is fixedly connected to a feed hopper, and the outer surface of the feed hopper is rotatably connected to two electrostatic adsorption rollers. A second motor is fixedly installed on the rear outer surface of the feed hopper, and the output end of the second motor is fixedly connected to the outer surface of the right electrostatic adsorption roller. The outer surfaces of the two electrostatic adsorption rollers are fixedly sleeved with transmission wheels, and the two transmission wheels are driven by belts.

[0007] Furthermore, the filter screen is arranged at the center of the impurity removing plate, and one end of the impurity removing plate away from the rotating shaft has a smooth and flat surface.

[0008] Furthermore, the two impurity removing plates are arranged in a mirror-image staggered manner, and the swing amplitude of the two impurity removing plates is 30 degrees to 60 degrees with the horizontal plane.

[0009] Furthermore, a box door is provided on the front outer surface of the impurity removal box, and a material receiving box is movably provided on the bottom inner surface of the impurity removal box.

[0010] Furthermore, the outer surfaces of the left and right sides of the impurity removal box are provided with discharge troughs, and the two discharge troughs are respectively arranged below the two impurity removal plates. The interiors of the two discharge troughs are both inclined with guide plates, and the two second impurity boxes are respectively arranged on the left and right sides of the impurity removal box and located below the discharge troughs.

[0011] Furthermore, a receiving groove is provided on the left and right outer surfaces of the feed hopper, one side of the electrostatic adsorption roller extends to the outside of the receiving groove, and scrapers are fixedly connected to the left and right outer surfaces of the feed hopper, and the two scrapers are respectively fitted with the outer surfaces of the two electrostatic adsorption rollers, and the end of the scraper fitted with the electrostatic adsorption roller is an arc-shaped smooth surface, and two first impurity boxes are provided on the top outer surface of the impurity removal box, and the two first impurity boxes are respectively arranged under the two scrapers.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The tea impurity remover, the tea enters the impurity removal box and enters onto the impurity removal plate, the first motor works, the first motor drives the disc to rotate, the disc drives the connecting rod to move, the connecting rod rotates between the disc and the rotating seat, with the rotation of the disc, the connecting rod is driven to continuously push and pull the impurity removal plate, so that the impurity removal plate shakes, so that the impurities in the tea are filtered and impurities are removed through the filter net, and the tea leaves roll indirectly onto another impurity removal plate to perform the same impurity removal work, so that the tea leaves pass through two symmetrically cross-arranged impurity removal plates, so that the tea leaves are multi-filtered and can be in a rolling state, which improves the filtering effect of the tea leaves and increases the cleanliness of the tea leaves yield.

[0014] 2. In the tea impurity remover, when the tea leaves pass through the impurity removal box, the second motor drives the electrostatic adsorption roller at its output end to rotate, and drives the transmission wheel thereon to rotate, and under the action of the belt, another transmission wheel rotates, and then the two electrostatic adsorption rollers rotate at the same time, and then the hair and other impurities in the tea leaves can be adsorbed by the electrostatic adsorption roller, thereby improving the impurity removal effect, and through the rotation of the electrostatic adsorption roller, the impurities on the surface of the electrostatic adsorption roller are cleaned under the action of the scraper. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0017] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;

[0018] Figure 4 This is a schematic diagram of the feed hopper and its related structures of the utility model.

[0019] In the figure: 1. impurity removal box; 2. rotating shaft; 3. impurity removal plate; 4. filter screen; 5. first motor; 6. disc; 7. connecting rod; 8. fixing block; 9. sliding rod; 10. sliding block; 11. feed hopper; 12. electrostatic adsorption roller; 13. second motor; 14. transmission wheel; 15. belt; 16. containing groove; 17. scraper; 18. first impurity box; 19. guide plate; 20. discharge chute; 21. second impurity box. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Please refer to Figure 1-Figure 4The utility model provides a technical solution: a tea impurity remover, comprising a impurity removal box 1 and two second impurity boxes 21, the inner surface of the impurity removal box 1 is rotatably connected to two rotating shafts 2, the outer surfaces of the two rotating shafts 2 are fixedly sleeved with impurity removal plates 3, the outer surfaces of the two impurity removal plates 3 are provided with filter screens 4, the inner surface of the impurity removal box 1 is fixedly connected to two mounting plates, the outer surfaces of the two mounting plates are fixedly mounted with a first motor 5, the output end of the first motor 5 is fixedly connected to a disc 6, the outer surface of the disc 6 is rotatably connected to a connecting rod 7, the bottom outer surface of the impurity removal plate 3 is fixedly connected to two fixed blocks 8, the outer surfaces opposite to the two fixed blocks 8 are fixedly connected to a sliding rod 9, the outer surface of the sliding rod 9 is slidably connected to a slider 10, the outer surface of the slider 10 is fixedly connected to a rotating seat, and the other end of the connecting rod 7 is rotatably connected to the outer surface of the rotating seat Dynamic connection. In this embodiment, the tea leaves enter the impurity removal box 1 and enter the impurity removal plate 3. The first motor 5 works, and the first motor 5 drives the disc 6 to rotate. The disc 6 drives the connecting rod 7 to move, and the connecting rod 7 rotates between the disc 6 and the rotating seat. As the disc 6 rotates, the connecting rod 7 is driven to continuously push and pull the impurity removal plate 3, so that the impurity removal plate 3 shakes and the inclination angle changes. During this process, the connecting rod 7 drives the slider 10 to slide on the outer surface of the slide rod 9 to prevent the angle of the impurity removal plate 3 from changing, thereby filtering and removing impurities in the tea leaves through the filter net 4, and the tea leaves roll indirectly onto another impurity removal plate 3 to perform the same impurity removal work, so that the tea leaves pass through two symmetrically cross-arranged impurity removal plates 3, so that the tea leaves are filtered multiple times and can be in a rolling state, thereby improving the filtering effect of the tea leaves.

[0022] The top outer surface of the impurity removal box 1 is fixedly connected to a feed hopper 11, and the outer surface of the feed hopper 11 is rotatably connected to two electrostatic adsorption rollers 12. A second motor 13 is fixedly installed on the outer surface of the rear side of the feed hopper 11, and the output end of the second motor 13 is fixedly connected to the outer surface of the right electrostatic adsorption roller 12. The outer surfaces of the two electrostatic adsorption rollers 12 are fixedly sleeved with a transmission wheel 14, and the two transmission wheels 14 are driven by a belt 15. In this embodiment, when the tea leaves pass through the impurity removal box 1, the second motor 13 drives the electrostatic adsorption roller 12 connected to its output end to rotate, and drives the transmission wheel 14 thereon to rotate. Under the action of the belt 15, the other transmission wheel 14 is rotated, and then the two electrostatic adsorption rollers 12 are rotated at the same time, and then the electrostatic adsorption rollers 12 can adsorb impurities such as hair in the tea leaves, thereby improving the impurity removal effect.

[0023] The filter screen 4 is arranged at the center of the dust removing plate 3, and the end of the dust removing plate 3 away from the rotating shaft 2 has a smooth and flat surface. In this embodiment, the filter screen 4 is not arranged at the other end of the dust removing plate 3 to prevent dust and impurities from passing through one end of the dust removing plate 3 and falling onto the dust removing plate 3 below, thereby affecting the filtering effect.

[0024] The two impurity removing plates 3 are arranged in a mirror-image staggered manner, and the swing amplitude of the two impurity removing plates 3 is 30 to 60 degrees with the horizontal plane. In this embodiment, the impurity removing plates 3 swing at 30 to 60 degrees, so that the tea leaves can roll, but will not quickly pass through the filter screen 4 and detach from the impurity removing plates 3, so that the tea leaves can stay on the filter screen 4 for filtering time.

[0025] A box door is provided on the front outer surface of the debris removal box 1, and a material receiving box is movably provided on the bottom inner surface of the debris removal box 1. In this embodiment, the tea leaves eventually fall into the material receiving box at the bottom of the debris removal box 1 for collection, and the box door can be opened to pull out the material receiving box.

[0026] The left and right outer surfaces of the impurity removal box 1 are provided with discharge troughs 20, and the two discharge troughs 20 are respectively arranged below the two impurity removal plates 3. The insides of the two discharge troughs 20 are both inclined with guide plates 19. The two second impurity boxes 21 are respectively arranged on the left and right sides of the impurity removal box 1 and are located below the discharge trough 20. In this embodiment, the filtered dust and impurities fall onto the guide plate 19, and pass through the discharge trough 20 through the guide plate 19 to enter the second impurity box 21 for collection.

[0027] The left and right outer surfaces of the feed hopper 11 are both provided with a receiving groove 16, and one side of the electrostatic adsorption roller 12 extends to the outside of the receiving groove 16. The left and right outer surfaces of the feed hopper 11 are both fixedly connected with scrapers 17, and the two scrapers 17 are respectively in contact with the outer surfaces of the two electrostatic adsorption rollers 12, and the end of the scraper 17 in contact with the electrostatic adsorption roller 12 is an arc-shaped smooth surface. Two first impurity boxes 18 are provided on the top outer surface of the impurity box 1, and the two first impurity boxes 18 are respectively arranged under the two scrapers 17. In this embodiment, the impurities on the surface of the electrostatic adsorption roller 12 are cleaned under the action of the scraper 17, and the impurities are allowed to enter the first impurity box 18 for collection, and an arc-shaped smooth plane is provided to reduce the accumulation of hair impurities on the scraper 17. When a large amount of hair impurities are accumulated on the scraper 17 and cannot fall into the first impurity box 18 by themselves, the scraper 17 is cleaned manually.

[0028] Working principle: When the utility model is in use, the tea leaves that need to be cleaned are transported from the feed hopper 11 to the cleaning box 1, the tea leaves enter the cleaning box 1 and enter the cleaning plate 3, the first motor 5 works, the first motor 5 drives the disc 6 to rotate, the disc 6 drives the connecting rod 7 to move, the connecting rod 7 rotates between the disc 6 and the rotating seat, with the rotation of the disc 6, the connecting rod 7 is driven to continuously push and pull the cleaning plate 3, so that the cleaning plate 3 shakes and the inclination angle changes, so that the impurities in the tea leaves are filtered and cleaned through the filter screen 4, and in this process, the connecting rod 7 drives the slider 10 on the surface of the slider 9 The tea leaves slide on the guide plate 19 to prevent the angle of the impurity removal plate 3 from changing, and the tea leaves roll indirectly onto the other impurity removal plate 3 to perform the same impurity removal work. As a result, the tea leaves pass through two symmetrically cross-arranged impurity removal plates 3, which allows the tea leaves to be filtered multiple times and can be in a rolling state, thereby improving the filtering effect of the tea leaves and increasing the cleanliness of the tea leaves. The filtered dust and impurities fall onto the guide plate 19, and pass through the guide plate 19 through the discharge chute 20 into the second impurity box 21 for collection. The tea leaves finally fall into the receiving box at the bottom of the impurity removal box 1 for collection, and the box door can be opened to pull out the receiving box.

[0029] When the tea leaves are transported from the feed hopper 11 to the impurity removal box 1, the tea leaves are indirectly fed into the feed hopper 11, and then indirectly fed into the impurity removal box 1, thereby improving the impurity removal effect. When the tea leaves pass through the impurity removal box 1, the second motor 13 drives the electrostatic adsorption roller 12 at its output end to rotate, and drives the transmission wheel 14 thereon to rotate. Under the action of the belt 15, the other transmission wheel 14 is rotated, and then the two electrostatic adsorption rollers 12 are rotated at the same time, and then the hair and other impurities in the tea leaves can be adsorbed by the electrostatic adsorption roller 12, thereby improving the impurity removal effect. Through the rotation of the electrostatic adsorption roller 12, the impurities on the surface of the electrostatic adsorption roller 12 are cleaned under the action of the scraper 17, and the impurities are collected in the first impurity box 18. When a large amount of hair impurities are accumulated on the scraper 17 and cannot fall into the first impurity box 18 by themselves, the scraper 17 is cleaned manually.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tea impurity removal machine, comprising an impurity removal box (1) and two second impurity boxes (21), characterized in that: The inner surface of the impurity removal box (1) is rotatably connected to two rotating shafts (2), the outer surfaces of the two rotating shafts (2) are fixedly sleeved with impurity removal plates (3), the outer surfaces of the two impurity removal plates (3) are provided with filter screens (4), the inner surface of the impurity removal box (1) is fixedly connected to two mounting plates, the outer surfaces of the two mounting plates are fixedly mounted with a first motor (5), the output end of the first motor (5) is fixedly connected to a disc (6), the outer surface of the disc (6) is rotatably connected to a connecting rod (7), the bottom outer surface of the impurity removal plate (3) is fixedly connected to two fixed blocks (8), the opposite outer surfaces of the two fixed blocks (8) are fixedly connected to a sliding rod (9), the outer surface of the sliding rod (9) is slidably connected to a slider (10), the outer surface of the slider (10) is fixedly connected to a rotating seat, and the other end of the connecting rod (7) is rotatably connected to the outer surface of the rotating seat.

2. A tea impurity remover according to claim 1, characterized in that: The top outer surface of the impurity removal box (1) is fixedly connected to a feed hopper (11), and the outer surface of the feed hopper (11) is rotatably connected to two electrostatic adsorption rollers (12). A second motor (13) is fixedly installed on the rear outer surface of the feed hopper (11), and the output end of the second motor (13) is fixedly connected to the outer surface of the right electrostatic adsorption roller (12). The outer surfaces of the two electrostatic adsorption rollers (12) are fixedly sleeved with transmission wheels (14), and the two transmission wheels (14) are driven by a belt (15).

3. A tea impurity remover according to claim 1, characterized in that: The filter screen (4) is arranged at the center of the impurity removal plate (3), and the end of the impurity removal plate (3) away from the rotating shaft (2) has a smooth and flat surface.

4. A tea impurity remover according to claim 1, characterized in that: The two impurity removal plates (3) are arranged in a mirror-image staggered manner, and the swing amplitude of the two impurity removal plates (3) is 30 to 60 degrees with respect to the horizontal plane.

5. The tea impurity remover according to claim 1, characterized in that: The front outer surface of the impurity removal box (1) is provided with a box door, and the bottom inner surface of the impurity removal box (1) is movably provided with a material receiving box.

6. A tea impurity remover according to claim 1, characterized in that: The outer surfaces of the left and right sides of the impurity removal box (1) are both provided with discharge troughs (20), the two discharge troughs (20) are respectively arranged below the two impurity removal plates (3), the insides of the two discharge troughs (20) are both inclinedly provided with guide plates (19), and the two second impurity boxes (21) are respectively arranged on the left and right sides of the impurity removal box (1) and below the discharge troughs (20).

7. A tea impurity remover according to claim 2, characterized in that: The left and right outer surfaces of the feed hopper (11) are provided with receiving grooves (16), one side of the electrostatic adsorption roller (12) extends to the outside of the receiving groove (16), and the left and right outer surfaces of the feed hopper (11) are fixedly connected with scrapers (17), and the two scrapers (17) are respectively fitted with the outer surfaces of the two electrostatic adsorption rollers (12), and one end of the scraper (17) fitted with the electrostatic adsorption roller (12) is an arc-shaped smooth surface, and the top outer surface of the impurity removal box (1) is provided with two first impurity boxes (18), and the two first impurity boxes (18) are respectively arranged below the two scrapers (17).

Citation Information

Cited By

  • Impurity removal equipment for golden flowers of citrus peel tea

    CN119838877A