Machine-made sand dust removal device

The machine-made sand dust removal device addresses inefficiencies in traditional collectors by using a rotating storage mechanism and adjustable suction system to automate stone powder classification and storage, improving efficiency and reducing labor requirements.

CN222152925UActive Publication Date: 2024-12-13HUOSHAN GUOXIN BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202420381869.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2024-12-13
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

Traditional machine-made sand dust collectors require manual cleaning and re-collection of storage boxes for different particle size classifications, increasing labor and inefficiency.

Method used

A machine-made sand dust removal device with a rotating storage mechanism and adjustable suction system that allows for separate storage of stone powders of different particle sizes without the need for manual cleaning, utilizing an L-shaped plate, air outlet, and rotating storage unit with springs, baffles, and a gear mechanism for controlled wind speed and storage alignment.

Benefits of technology

Enables efficient and labor-saving separation and storage of stone powders by size, reducing manual intervention and enhancing working efficiency in the dust removal process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of machine-made sand dust removal, and discloses a machine-made sand dust removal device which comprises L-shaped plates, limiting frames are arranged on the adjacent sides of the two L-shaped plates, an air opening is formed in one end of each limiting frame, a mounting groove is formed in the other end of each limiting frame, and an air suction system is arranged in each air opening. A guide opening is fixed to the end, located on the limiting frame, of the air opening and located in the mounting groove, and a rubber ring is arranged on the guide opening. Stone powder on broken stone is sucked into the storage cavity to be stored according to suction force generated by the air suction system in the air opening. The air speed of the air suction system can be adjusted according to the required stone powder granularity, and the air inlet is aligned to any storage cavity by matching with the rotary storage mechanism. And therefore, the stone powder with different granularities can be stored. And the problem that stone powder with another granularity can be collected only after the storage box is cleaned is solved, and the working efficiency during dust removal is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of machine-made sand dust removal, in particular to a machine-made sand dust removal device. Background Art

[0002] Artificial sand is sand made by processing various rocks and construction waste through sand making machines and other auxiliary equipment. The finished product is more regular and can better meet daily needs. During the production process of artificial sand, 10% to 20% of stone powder will be attached to the surface of the artificial sand. The right amount of stone powder can improve the defect of poor workability of artificial sand concrete and improve the compressive strength and rupture modulus of concrete. However, too high a content of stone powder will affect the performance of concrete, so it is necessary to remove the stone powder from the artificial sand.

[0003] Traditional machine-made sand dust removal uses a dust collector based on fluid mechanics theory to separate stone powder into sand and fine powder in a suspended state through wind selection, thereby achieving the separation of sand and powder. Fine powders of different diameters are collected by controlling the intensity of the wind.

[0004] However, the prior art has the following defects:

[0005] Common dust collectors only have one storage box. When fine powder needs to be classified according to diameter for secondary use, the storage box needs to be cleaned and then collected again, which increases labor. Utility Model Content

[0006] In order to solve the cumbersome technical problem that when fine powder needs to be classified according to diameter for secondary utilization, the storage box needs to be cleaned and then collected again, the utility model provides a machine-made sand dust removal device.

[0007] The utility model is realized by adopting the following technical scheme: a machine-made sand dust removal device.

[0008] It comprises an L-shaped plate, a limiting frame is provided on one side adjacent to two L-shaped plates, an air outlet is provided at one end of the limiting frame, and a mounting groove is provided at the other end of the limiting frame, an air suction system is provided inside the air outlet, a guide port is fixed at one end of the limiting frame, and the guide port is located in the mounting groove, a rubber ring is provided on the guide port, and a fixing rod is fixed inside the rubber ring;

[0009] A rotating storage mechanism, the rotating storage mechanism includes a moving groove, a feed box, a storage cavity, a rotating storage unit and a sliding unit, the feed box is arranged in the mounting groove through the sliding unit, the moving groove is opened on the feed box and is located in the mounting groove, and the outer part of the rubber ring contacts the moving groove, four storage cavities are opened in the feed box, and during the rotation of the feed box, the moving groove fits the rubber ring to slide and cooperate with the rotating storage unit so that any storage cavity can be located on the horizontal plane with the guide port for storage work.

[0010] Through the above technical solution, the feed box can be rotated under the action of the rotating storage mechanism, so the wind speed of the air suction system in the air outlet can be controlled according to the needs to store stone powder with different particle sizes in the storage cavity respectively. It is convenient and also reduces labor costs.

[0011] As a further improvement of the above scheme, the rotating storage unit includes a spring 1, a baffle 2, an inclined block, a slide rail and a driving unit. A spring groove is provided on the side of the storage cavity close to the mounting groove, and one end of the spring 1 is welded to the spring groove, and the other end of the spring 1 is welded to the baffle 2, and the baffle 2 is located inside the storage cavity and can contact or move away from the inner wall of the storage cavity with the movement of the fixed rod. The two inclined blocks are both arranged on the baffle 2 and located in the movable groove. The slide rail is provided in the movable groove, and the fixed rod can slide in the slide rail.

[0012] According to the above technical solution, when the feed box rotates, the fixed rod slides inside the slide rail, and when it slides above the second baffle, it presses the inclined block into the storage cavity. When the spring is stretched, a channel for stone powder to enter is formed between the rubber ring and the storage cavity, thereby completing the collection of stone powder. When the fixed rod is away from the inclined block, the second baffle can close the above channel without affecting the storage of stone powder. The multiple storage cavities are conducive to storage work, and when the storage cavity is replaced, a lot of stone powder will not fly out.

[0013] As a further improvement of the above scheme, the driving unit includes an insertion rod, a gear ring, a gear and a motor, one end of the insertion rod is arranged in an installation groove opened in the limit frame, and one end of the motor is arranged at the other end of the insertion rod, the other end of the motor is connected to a rotating rod, and a gear is provided on the rotating rod, the gear ring is arranged in a groove opened in the middle part of the feed box, and the gear ring and the gear constitute an engaging connection structure.

[0014] Through the above technical solution, when the feed box is installed in the installation groove of the limit frame, the gear ring will be meshed with the gear to drive the feed box to rotate, so that the storage cavity rotates to perform storage work. In addition, an arc-shaped block is provided on the outside of the feed box, and an arc-shaped block is also provided in the groove in the gear. The two blocks abut against each other, so that the feed box is installed in the installation groove of the limit frame more stably.

[0015] As a further improvement of the above scheme, the sliding unit includes a rolling cavity, a second spring, a movable block, a slider and a slide groove. The rolling cavities are opened on both sides of the installation groove opened in the limit frame, one end of the second spring is welded in the rolling cavity, and the other end of the second spring is welded to one end of the movable block, the slide groove is rollingly embedded in the other end of the movable block, the two sliders are fixed on both sides of the movable block, and movable grooves for sliding the sliders are opened on both sides of the rolling cavity.

[0016] Through the above technical solution, by setting the slide groove, and the slide groove sliding on the feed box, on the one hand, the feed box can be limited and the feed box can be rotated conveniently.

[0017] As a further improvement of the above solution, a discharge port is provided on one side of the four storage cavities away from the interior of the limiting frame, and a rubber plug is in contact with the discharge port.

[0018] Through the above technical solution, by means of the provided rubber plug, when pouring the stone powder stored in the storage chamber, the rubber plug can be directly pulled out from the discharge port, which is more convenient.

[0019] As a further improvement of the above solution, a handle is provided on the feed box, and the handle is located between the four rubber stoppers.

[0020] Through the above technical solution, the provided pull handle makes it more convenient to separate the feed box and the limiting frame.

[0021] As a further improvement of the above scheme, an adjustment groove is provided on one side of the two L-shaped plates, a screw groove is provided on the adjustment groove, and a threaded rod is threadedly connected to the screw groove, a baffle plate 1 is provided outside the screw groove, and one end of the baffle plate 1 is in contact with the conveyor belt, and a turning handle is provided at one end of the threaded rod, and the turning handle is located at the other end of the baffle plate 1.

[0022] Through the above technical solution, the baffle plate 1 can contact the two sides of the conveyor belt through the provided screw grooves and threaded rods, thereby fixing the position of the limit frame, so that the dust removal work can be carried out stably.

[0023] Compared with the prior art, the beneficial effects of the present invention are:

[0024] The utility model uses the suction force generated by the suction system inside the air outlet to suck the stone powder on the crushed stone into the storage cavity for storage. The wind speed of the suction system can be adjusted according to the required stone powder particle size, and the air outlet can be aligned with any storage cavity by cooperating with the rotating storage mechanism. Thus, stone powders with different particle sizes can be stored. The problem of needing to clean the storage box before collecting stone powder of another particle size is avoided, and the working efficiency during dust removal is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A schematic diagram of the overall structure of the machine-made sand dust removal device provided in Example 1 of the utility model;

[0026] Figure 2 It is a schematic diagram of the front cross-sectional structure of the machine-made sand dust removal device;

[0027] Figure 3It is a schematic diagram of the side cross-sectional structure of the machine-made sand dust removal device;

[0028] Figure 4 It is a schematic diagram of the planar cross-sectional structure of the feed box of the machine-made sand dust removal device;

[0029] Figure 5 It is a schematic diagram of the three-dimensional structure of the feed box of the machine-made sand dust removal device;

[0030] Figure 6 For machine-made sand and dust removal device Figure 3 Schematic diagram of the structure at A in the middle.

[0031] Description of main symbols:

[0032] 1. L-shaped plate; 2. Adjustment slot; 3. Screw groove; 4. Threaded rod; 5. Baffle 1; 6. Turning handle; 7. Limiting frame; 8. Air outlet; 9. Guide port; 10. Rubber ring; 11. Fixed rod; 12. Moving slot; 13. Feed box; 14. Storage chamber; 15. Spring 1; 16. Baffle 2; 17. Bevel block; 18. Rolling chamber; 19. Spring 2; 20. Movable block; 21. Slider; 22. Slide groove; 23. Insert rod; 24. Discharge port; 25. Rubber plug; 26. Handle; 27. Gear ring; 28. Gear; 29. ​​Motor; 30. Slide rail. DETAILED DESCRIPTION

[0033] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0034] Embodiment 1:

[0035] Please combine Figure 1-6 The machine-made sand dust removal device of this embodiment includes an L-shaped plate 1, a limiting frame 7 is provided on one side adjacent to the two L-shaped plates 1, an air outlet 8 is provided at one end of the limiting frame 7, and a mounting slot is provided at the other end of the limiting frame 7, and a suction system is provided inside the air outlet 8. The suction system is a device that uses the negative pressure principle to achieve gas suction, and is commonly used in industrial production, environmental protection and other fields. The suction system is usually composed of a suction port, a pipeline and an exhaust fan, etc. Its working principle is to use an exhaust fan and other equipment to generate negative pressure, so that air enters the pipeline from the suction port and then is discharged to a designated place.

[0036] Equipment such as dust collectors and filters are provided in the feed box 13 and the storage chamber 14 to separate dust and gas, so that clean gas is discharged from the feed box 13 and dust is collected and stored in the storage chamber 14 .

[0037] The air outlet 8 is located at one end of the limiting frame 7 and is fixed with a guide port 9, and the guide port 9 is located in the installation groove. A rubber ring 10 is provided on the guide port 9, and a fixing rod 11 is fixed inside the rubber ring 10;

[0038] The rotating storage mechanism includes a moving groove 12, a feed box 13, a storage cavity 14, a rotating storage unit and a sliding unit. The feed box 13 is arranged in the mounting groove through the sliding unit. The moving groove 12 is opened on the feed box 13 and is located in the mounting groove, and the outer part of the rubber ring 10 contacts the moving groove 12. Four storage cavities 14 are opened in the feed box 13. During the rotation of the feed box 13, the moving groove 12 is attached to the rubber ring 10 to slide and cooperate with the rotating storage unit so that any storage cavity 14 can be located on the horizontal plane with the guide port 9 for storage.

[0039] The rotating storage unit includes a spring 15, a baffle 16, an inclined block 17, a slide rail 30 and a driving unit. A spring groove is provided on the side of the storage cavity 14 close to the mounting groove, and one end of the spring 15 is welded to the spring groove, and the other end of the spring 15 is welded to the baffle 16. The baffle 16 is located inside the storage cavity 14 and can contact or move away from the inner wall of the storage cavity 14 as the fixed rod 11 moves. The two inclined blocks 17 are both arranged on the baffle 16 and located in the movable groove 12. The slide rail 30 is opened in the movable groove 12, and the fixed rod 11 can slide in the slide rail 30.

[0040] The driving unit includes an insertion rod 23, a gear ring 27, a gear 28 and a motor 29. One end of the insertion rod 23 is arranged in a mounting groove opened in the limit frame 7, and one end of the motor 29 is arranged at the other end of the insertion rod 23. The other end of the motor 29 is connected to a rotating rod, and a gear 28 is provided on the rotating rod. The gear ring 27 is arranged in a groove opened in the middle part of the feed box 13, and the gear ring 27 and the gear 28 constitute an engaging connection structure.

[0041] The implementation principle of the machine-made sand dust removal device in the embodiment of the present application is as follows: first, pick up the handle 26 and insert the feed box 13 into the installation groove opened in the limit frame 7. At this time, the groove in the middle of the feed box 13 contacts the insertion rod 23, so that the gear ring 27 and the gear 28 form a meshing connection structure, and when the feed box 13 enters the interior of the installation groove, the spring 21 is compressed, and the slide groove 22 rolls outside the feed box 13, and the slider 21 slides in the movable grooves on both sides of the rolling cavity 18, and the feed box 13 is continuously moved into the limit frame 7 until the slide groove 22 contacts the groove opened on the outside of the feed box 13 for the slide groove 22 to slide. When the limit is completed between the feed box 13 and the limit frame 7, the rubber ring 10 contacts the movable groove 12, and the two fixed rods 11 enter the slide rails 30 respectively, and the installation of the feed box 13 and the limit frame 7 is completed. When the motor 29 is started, the gear 28 is driven to rotate, so that the gear ring 27 also rotates and drives the feed box 13 to rotate inside the limit frame 7, and the slide groove 22 slides in the groove opened in the feed box 13. As the feed box 13 rotates, the movable groove 12 rotates in contact with the rubber ring 10, and the slide rail 30 rotates in contact with the fixed rod 11. When the fixed rod 11 contacts the inclined block 17, the spring 15 is stretched and the inclined block 17 is squeezed into the storage chamber 14, so that a groove for stone powder to pass through is formed between the storage chamber 14 and the rubber ring 10, and the rotation of the motor 29 can be stopped, so that the above-mentioned groove can always be used for stone powder to pass through and enter the inner cavity of the storage chamber 14.

[0042] When turning the handle 6, the threaded connection between the screw groove 3 and the threaded rod 4 drives the baffle 5 to move toward the middle of the adjustment groove 2. When the device is picked up, the L-shaped plate 1 is brought into contact with the conveyor belt. The baffle 5 is located below the conveyor belt. When the handle 6 is turned, the baffle 5 gradually approaches the conveyor belt. The L-shaped plate 1 and the baffle 5 are brought into contact with the conveyor belt, and the device is installed on the upper conveyor belt.

[0043] After that, the upper and lower conveyor belts start to work normally, and the gravel transported on the upper conveyor belt falls on the lower conveyor belt. At this time, the limit frame 7 is located between the upper and lower conveyor belts. The exhaust fan inside the air outlet 8 is started to suck the stone powder on the gravel. The stone powder enters the guide port 9 through the air outlet 8 and falls into the storage chamber 14 through the groove formed between the rubber ring 10 and the storage chamber 14 for collection. When one storage chamber 14 is full, the start motor 29 continues to drive the feed box 13 to rotate, so that the adjacent inclined block 17 and the fixed rod 11 contact and open another storage chamber 14 for storage. When the fixed rod 11 leaves the full storage chamber 14 and returns to the point where the dust collection work is not required, it is only necessary to displace the inclined block 17 and the fixed rod 11 to ensure that the storage chamber 14 is in a sealed state to prevent the stone powder from flowing out, and the absorbed stone powder is in a dry state and can be used directly without drying again. After the work is completed, the rubber plug 25 is removed from the discharge port 24 to collect the stone powder inside the storage chamber 14.

[0044] Embodiment 2:

[0045] Combination Figure 1-6 Based on Example 1, this embodiment is further improved in that: the sliding unit includes a rolling cavity 18, a spring 19, a movable block 20, a slider 21 and a slide groove 22, the rolling cavity 18 is opened on both sides of the installation groove opened by the limit frame 7, one end of the spring 19 is welded in the rolling cavity 18, and the other end of the spring 19 is welded to one end of the movable block 20, the slide groove 22 is rollingly embedded in the other end of the movable block 20, the two sliders 21 are fixed on both sides of the movable block 20, and both sides of the rolling cavity 18 are opened with movable grooves for the slider 21 to slide.

[0046] A discharge port 24 is formed on one side of the four storage chambers 14 away from the interior of the limiting frame 7 , and a rubber plug 25 is contacted in the discharge port 24 .

[0047] A handle 26 is provided on the feed box 13 , and the handle 26 is located between the four rubber stoppers 25 .

[0048] An adjustment groove 2 is provided on one side of the two L-shaped plates 1, a screw groove 3 is provided on the adjustment groove 2, and a threaded rod 4 is connected to the inner thread of the screw groove 3. A baffle 5 is provided on the outside of the screw groove 3, and one end of the baffle 5 is in contact with the conveyor belt. A turning handle 6 is provided at one end of the threaded rod 4, and the turning handle 6 is located at the other end of the baffle 5.

[0049] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. Machine-made sand dust removal device, It is characterized in that include: An L-shaped plate, a limiting frame is provided on one side adjacent to the two L-shaped plates, an air outlet is provided at one end of the limiting frame, and a mounting groove is provided at the other end of the limiting frame, an air suction system is provided inside the air outlet, a guide port is fixed at one end of the limiting frame where the air outlet is located, and the guide port is located in the mounting groove, a rubber ring is provided on the guide port, and a fixing rod is fixed inside the rubber ring; A rotating storage mechanism, the rotating storage mechanism includes a moving groove, a feed box, a storage cavity, a rotating storage unit and a sliding unit, the feed box is arranged in the mounting groove through the sliding unit, the moving groove is opened on the feed box and is located in the mounting groove, and the outer part of the rubber ring contacts the moving groove, four storage cavities are opened in the feed box, and during the rotation of the feed box, the moving groove fits the rubber ring to slide and cooperate with the rotating storage unit so that any storage cavity can be located on the horizontal plane with the guide port for storage work.

2. The machine-made sand dust removal device according to claim 1, It is characterized in that The rotating storage unit includes a spring 1, a baffle 2, an inclined block, a slide rail and a driving unit. A spring groove is provided on the side of the storage cavity close to the mounting groove, and one end of the spring 1 is welded to the spring groove, and the other end of the spring 1 is welded to the baffle 2. The baffle 2 is located inside the storage cavity and can contact or move away from the inner wall of the storage cavity as the fixed rod moves. The two inclined blocks are both arranged on the baffle 2 and located in the movable groove. The slide rail is provided in the movable groove, and the fixed rod can slide in the slide rail.

3. The machine-made sand dust removal device according to claim 2, It is characterized in that The driving unit includes an insertion rod, a gear ring, a gear and a motor. One end of the insertion rod is arranged in an installation groove opened in the limit frame, and one end of the motor is arranged at the other end of the insertion rod. The other end of the motor is connected to a rotating rod, and a gear is arranged on the rotating rod. The gear ring is arranged in a groove opened in the middle part of the feed box, and the gear ring and the gear constitute an engaging connection structure.

4. The machine-made sand dust removal device according to claim 1, It is characterized in that The sliding unit includes a rolling cavity, a second spring, a movable block, a slider and a slide groove. The rolling cavities are opened on both sides of the installation groove opened on the limit frame. One end of the second spring is welded in the rolling cavity, and the other end of the second spring is welded to one end of the movable block. The slide groove is rolled and embedded in the other end of the movable block. The two sliders are fixed on both sides of the movable block. Both sides of the rolling cavity are provided with movable grooves for the slider to slide.

5. The machine-made sand dust removal device according to claim 1, It is characterized in that A discharge port is formed on one side of the four storage chambers away from the interior of the limiting frame, and a rubber plug is provided in the discharge port.

6. The machine-made sand dust removal device according to claim 1, It is characterized in that The feed box is provided with a handle, and the handle is located between the four rubber stoppers.

7. The machine-made sand dust removal device according to claim 1, It is characterized in that One side of the two L-shaped plates is provided with an adjustment groove, the adjustment groove is provided with a screw groove, and a threaded rod is threadedly connected to the screw groove, a baffle plate 1 is provided outside the screw groove, and one end of the baffle plate 1 is in contact with the conveyor belt, and a turning handle is provided at one end of the threaded rod, and the turning handle is located at the other end of the baffle plate 1.