Cleaning device for aluminum alloy cable stranding equipment

By designing cleaning boxes and spray heads in aluminum alloy cable stranding equipment, combined with gears and brush designs, the problem of waste time and poor water flow flushing of ultrasonic cleaning machines is solved, and efficient cleaning and production efficiency is achieved .

CN222153121UActive Publication Date: 2024-12-13ZHENGZHOU HAOXIN WIRE & CABLE CO LTD
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Patent Information

Application Number
CN202420793515.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2024-12-13
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

In existing aluminum alloy cable stranding equipment, ultrasonic cleaning machines waste too much time in the cleaning process, reducing cable production efficiency, and simple water flow flushing cannot achieve the maximum cleaning effect, resulting in poor cleaning effect.

Method used

A cleaning device for aluminum alloy cable twisting equipment is designed, including cleaning box, spray head, mechanical bin, gear and brush. The tooth plate slides back and forth in the mechanical bin, and the single-wire twist is realized with the flushing of the spray head. Repeated friction and brushing to avoid single wire winding and staying, ensuring production efficiency.

Benefits of technology

The full cleaning effect is achieved, while improving production efficiency, ensuring that the single wire twisting does not stop during the cleaning process, and improving the cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning device for aluminum alloy cable stranding equipment, which comprises a stranding device, the stranding device comprises a stranding machine, and the wire inlet side of the stranding machine is provided with a cleaning box; a sweeping assembly is arranged on the lower portion of the interior of the cleaning box and comprises mechanical bins symmetrically installed on the lower portion of the middle of the cleaning box, first gears are symmetrically arranged on the lower portions of the interiors of the mechanical bins, half gears are fixedly connected to the top ends of the first gears, and a toothed plate is arranged between the two half gears; the two ends of the toothed plate are fixedly connected with connecting plates, the other ends of the connecting plates are fixedly connected with a lower supporting plate, and the top face of the lower supporting plate is fixedly connected with a brush. The toothed plate slides in the mechanical bin in a reciprocating mode through the toothed plate, repeated friction of the brush on the single-wire winding and twisting is achieved, and therefore the single-wire winding and twisting can be brushed twice before and after, the single-wire winding and twisting can be prevented from staying during cleaning while cleaning is sufficient, and the production efficiency is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable strand cleaning, in particular to an aluminum alloy cable strand equipment cleaning device. Background Art

[0002] The stranding is achieved by twisting the single wires around the stranding axis with equal angular velocity rotation and the strands moving forward at a uniform speed. The single wires need to be cleaned before being processed into cables;

[0003] Publication No. CN206981455U discloses a cooling and cleaning device for aluminum alloy cable strands, the structure of which includes a main body, a cleaning tank, a transmission wheel, a connecting shaft, and an ultrasonic cleaning machine. The cleaning tank is provided with a side plate, the transmission wheel is provided with a shaft ring, a fixed base, a bearing, and a roller. The ultrasonic cleaning machine is provided with an air outlet, a control panel, a foot pad, a casing, a handle, and a cover. The air outlet is provided in front of the casing, the control panel is provided in front of the casing and is at the same level as the air outlet, the foot pad is provided at the bottom of the casing, the casing is provided outside the ultrasonic cleaning machine, the handle is provided at both ends of the cover and connected to the cover, and the cover is provided above the ultrasonic cleaning machine. This device performs secondary cleaning by adding an ultrasonic cleaning machine in front of the cable strand cooling and cleaning device to more effectively remove aluminum alloy waste slag, thereby improving the quality of the cable strands. However, the patent still has the following problems in actual use:

[0004] Although the above-mentioned secondary cleaning using an ultrasonic cleaner improves the cleaning effect, the ultrasonic cleaner needs to keep the wire inside the ultrasonic cleaner for a long time to achieve sufficient cleaning. For the cable production line that is continuously produced, wasting too much time in the cleaning process will reduce the efficiency of cable production. The existing simple water flushing cannot achieve the maximum cleaning effect, resulting in poor cleaning effect.

[0005] A cleaning device for aluminum alloy cable stranding equipment is proposed to solve the above-mentioned problems. Utility Model Content

[0006] The purpose of the utility model is to provide a cleaning device for aluminum alloy cable stranding equipment to solve the problem that the ultrasonic cleaning opportunity proposed in the above background technology will cause a single wire to waste too much time in the cleaning process, thereby reducing the efficiency of cable production, and the existing simple water flushing cannot achieve the maximum cleaning effect, resulting in poor cleaning effect.

[0007] To achieve the above object, the utility model provides the following technical solutions: a cleaning device for aluminum alloy cable stranding equipment, comprising a stranding device, the stranding device comprising a stranding machine, a cleaning box is provided on the wire inlet side of the stranding machine, a spray head is provided above the interior of the cleaning box, and a drainage port is provided at the bottom of the cleaning box;

[0008] A cleaning assembly is provided at the lower part of the interior of the cleaning box, and the cleaning assembly includes a mechanical compartment symmetrically installed at the lower part of the middle of the cleaning box, and a first gear is symmetrically provided at the lower part of the interior of the mechanical compartment, and a half gear is fixedly connected to the top of the first gear, and a toothed plate is provided between the two half gears, and connecting plates are fixedly connected to both ends of the toothed plate, and a lower supporting plate is fixedly connected to the other end of the connecting plate, and a brush is fixedly connected to the top surface of the lower supporting plate;

[0009] An adjusting component is arranged above the lower supporting plate.

[0010] Preferably, the first gear is rotationally connected to the mechanical compartment, the two half gears are staggered and meshed with the toothed plate, and a driving gear meshed with the first gear is provided between the two first gears.

[0011] Preferably, the bottom of the driving gear is fixedly connected to a driving shaft, the driving shaft is fixedly connected to a linkage gear, a chain is meshedly connected between two linkage gears, and the bottom end of one driving shaft is fixedly connected to a motor.

[0012] Preferably, a slide groove is opened in the middle of the tooth plate, the slide groove is slidably connected with a sliding column, the bottom end of the sliding column is fixedly connected to the top end of the driving gear, the connecting plate is slidably connected to the mechanical warehouse, and the mechanical warehouse is fixedly connected to the cleaning box.

[0013] Preferably, the adjustment assembly includes support columns fixedly connected to the four corners of the top surface of the lower support plate, the top ends of the support columns are fixedly connected to the top plate, an upper support plate slidably connected to the support columns is provided between the lower support plate and the top plate, and a brush is also fixedly connected to the bottom surface of the upper support plate.

[0014] Preferably, a fixing sleeve is fixedly connected to the top of the top plate, a clamping cover is fixedly connected to the interior of the fixing sleeve, a lifting rod is penetrated and connected to the interior of the clamping cover, and the lifting rod penetrates the top plate and is fixedly connected to the upper supporting plate.

[0015] Preferably, a threaded rail is provided on the inner side of the top of the fixing sleeve, and a knob is threadedly connected to the threaded rail, and the bottom of the knob is fitted with the outer side of the top of the clamping cover.

[0016] Compared with the prior art, the utility model has the following beneficial effects: the cleaning device for aluminum alloy cable stranding equipment enables the tooth plate to slide back and forth inside the mechanical bin through the tooth plate, realizes repeated friction of the brush on the single wire stranding, cooperates with the flushing of the spray head, realizes the front and back brushing of the single wire stranding, can make the cleaning sufficient, avoid the single wire stranding staying during cleaning, and ensure production efficiency, the specific contents are as follows:

[0017] 1. The driving shaft drives the first gear to rotate through the driving gear, thereby making the half gear rotate in the opposite direction and meshing with the tooth plate, so that the tooth plate slides back and forth inside the mechanical compartment, and finally drives the lower support plate to move back and forth through the connecting plate, so as to achieve repeated friction of the single-wire twist by the brush, and cooperate with the flushing of the spray head to achieve two front and back brushing of the single-wire twist, which can ensure sufficient cleaning while avoiding the single-wire twist from staying during cleaning, thereby ensuring production efficiency.

[0018] 2. By rotating the knob to make it rise along the threaded track, the knob can release the squeeze on the clamp cover, and then move the lifting rod to change the height of the upper support plate. Finally, rotate the knob to make the clamp cover re-clamp the lifting rod, so that the brush can fully contact the single wire twists of various diameters, ensure the friction strength, and increase the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the front cross-section structure of the utility model;

[0020] Figure 2 For this utility model Figure 1 The enlarged structural diagram at A in the middle;

[0021] Figure 3 For this utility model Figure 1 The enlarged structural diagram at B in the middle;

[0022] Figure 4 It is a schematic diagram of the installation structure of the lower support plate and the upper support plate from a side view;

[0023] Figure 5 This is a schematic diagram of the cross-sectional structure of the mechanical warehouse from a top view.

[0024] In the figure: 1. Wire twisting device; 101. Wire twisting machine; 102. Cleaning box; 103. Sprinkler head; 104. Drain; 2. Cleaning assembly; 201. Mechanical compartment; 202. First gear; 203. Half gear; 204. Tooth plate; 205. Driving gear; 206. Driving shaft; 207. Interlocking gear; 208. Chain; 209. Motor; 210. Sliding column; 211. Slide groove; 212. Connecting plate; 213. Lower support plate; 3. Adjustment assembly; 301. Support column; 302. Upper support plate; 303. Top plate; 304. Fixing sleeve; 305. Threaded rail; 306. Knob; 307. Lifting rod; 308. Clamp cover. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the implementation regulations described are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-5 The utility model provides a technical solution: a cleaning device for aluminum alloy cable stranding equipment, comprising a stranding device 1, the stranding device 1 comprising a stranding machine 101, a cleaning box 102 is arranged on the wire inlet side of the stranding machine 101, a spray head 103 is arranged above the interior of the cleaning box 102, and a drainage port 104 is opened at the bottom of the cleaning box 102;

[0027] A cleaning assembly 2 is provided at the lower part of the cleaning box 102. The cleaning assembly 2 includes a mechanical compartment 201 symmetrically installed at the lower part of the middle of the cleaning box 102. A first gear 202 is symmetrically provided at the lower part of the mechanical compartment 201. A half gear 203 is fixedly connected to the top of the first gear 202. A tooth plate 204 is provided between the two half gears 203. A connecting plate 212 is fixedly connected to both ends of the tooth plate 204. A lower supporting plate 213 is fixedly connected to the other end of the connecting plate 212. A brush is fixedly connected to the top surface of the lower supporting plate 213.

[0028] An adjusting assembly 3 is provided above the lower support plate 213; a plurality of single-wire twists are passed through the cleaning box 102, and the single-wire twists are located between the lower support plate 213 and the upper support plate 302, and the spray head 103 can spray water toward the surroundings and the bottom.

[0029] The first gear 202 is rotationally connected to the mechanical compartment 201, and the two half gears 203 are staggered and meshed with the tooth plate 204. A driving gear 205 meshing with the first gear 202 is provided between the two first gears 202; the half gears 203 rotate in opposite directions, and only one can mesh with the tooth plate 204 at a time.

[0030] A driving shaft 206 is fixedly connected to the bottom of the driving gear 205, and a connecting gear 207 is fixedly connected to the driving shaft 206. A chain 208 is meshed and connected between the two connecting gears 207. A motor 209 is fixedly connected to the bottom end of one driving shaft 206. A waterproof cover is provided on the outside of the motor 209 to prevent water from entering the motor 209. The two driving shafts 206 have different lengths. The driving shaft 206 connected to the motor 209 is shorter, and the other driving shaft 206 is rotatably connected to the mechanical compartment 201.

[0031] A slide groove 211 is opened in the middle of the tooth plate 204, and the slide groove 211 is slidably connected with a sliding column 210. The bottom end of the sliding column 210 is fixedly connected to the top end of the driving gear 205. The connecting plate 212 is slidably connected to the mechanical warehouse 201. The mechanical warehouse 201 is fixedly connected to the cleaning box 102. The sliding column 210 and the slide groove 211 can additionally increase the stability of the tooth plate 204 when the sliding direction changes, and the sliding column 210 can provide a certain degree of support for the tooth plate 204.

[0032] The adjusting component 3 includes a support column 301 fixedly connected to the four corners of the top surface of the lower support plate 213, the top of the support column 301 is fixedly connected to the top plate 303, an upper support plate 302 slidably connected to the support column 301 is provided between the lower support plate 213 and the top plate 303, and a brush is also fixedly connected to the bottom surface of the upper support plate 302; a fixed sleeve 304 is fixedly connected to the top of the top plate 303, a clamping cover 308 is fixedly connected to the inside of the fixed sleeve 304, a lifting rod 307 is connected to the inside of the clamping cover 308, and the lifting rod 307 passes through the top plate 303 and is fixedly connected to the upper support plate 302; the side of the fixed sleeve 304 is fixedly connected to the slide plate, and the upper part of the interior of the mechanical warehouse 201 is also fixedly connected to the sliding rod, and the slide plate is slidably connected to the sliding rod, thereby increasing the stability of the fixed sleeve 304 when it moves with the top plate 303, and the brush is wear-resistant rubber, which will deform when it contacts the single-wire twist, and the extrusion force of the single-wire twist and the brush is affected by the height of the upper support plate 302.

[0033] A threaded rail 305 is provided on the inner side of the top of the fixing sleeve 304, and a knob 306 is threadedly connected to the threaded rail 305. The bottom of the knob 306 fits against the outer side of the top of the clamping cover 308. When the clamping cover 308 is squeezed by the knob 306, it will shrink and squeeze the clamping lifting rod 307. When the knob 306 rotates, it will move up and down along the threaded rail 305.

[0034] Working principle: Before using this aluminum alloy cable stranding equipment cleaning device, you need to check the overall condition of the device to make sure it can work normally. Figure 1 - Figure 5 As shown, by starting the motor 209, the two drive shafts 206 are rotated synchronously through the linkage gear 207 and the chain 208, so that the drive shaft 206 can drive the first gear 202 to rotate through the drive gear 205, and then the half gear 203 rotates in the opposite direction and meshes with the staggered tooth plate 204, so that the tooth plate 204 slides back and forth inside the mechanical compartment 201, and finally drives the lower support plate 213 to move back and forth through the connecting plate 212, so as to achieve repeated friction of the brush on the single wire twist;

[0035] When the lower support plate 213 moves, the upper support plate 302 and the top plate 303 will move together through the support column 301;

[0036] When the diameter of the single wire twist changes, the knob 306 is rotated to make it rise along the threaded rail 305, so that the squeezing of the clamping cover 308 by the knob 306 is released, and then the lifting rod 307 is moved to change the height of the upper support plate 302, and finally the knob 306 is rotated to make the clamping cover 308 re-clamp the lifting rod 307.

[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A cleaning device for an aluminum alloy cable stranding equipment, comprising a stranding device (1), the stranding device (1) comprising a stranding machine (101), a cleaning box (102) being arranged at a wire inlet side of the stranding machine (101), a spray head (103) being arranged above the interior of the cleaning box (102), and a drainage port (104) being arranged at the bottom of the cleaning box (102); It is characterized in that Also includes: A cleaning assembly (2) is arranged at the lower part of the cleaning box (102), and the cleaning assembly (2) comprises a mechanical compartment (201) symmetrically installed at the lower part of the middle of the cleaning box (102); a first gear (202) is symmetrically arranged at the lower part of the mechanical compartment (201); a top end of the first gear (202) is fixedly connected to a half gear (203); a tooth plate (204) is arranged between the two half gears (203); two ends of the tooth plate (204) are fixedly connected to a connecting plate (212); the other end of the connecting plate (212) is fixedly connected to a lower supporting plate (213); and a brush is fixedly connected to the top surface of the lower supporting plate (213); An adjustment component (3) is arranged above the lower supporting plate (213).

2. The cleaning device for aluminum alloy cable strand equipment according to claim 1 is characterized in that: The first gear (202) is rotationally connected to the mechanical compartment (201), the two half gears (203) are staggeredly meshed with the toothed plate (204), and a driving gear (205) meshed with the first gear (202) is provided between the two first gears (202).

3. The cleaning device for aluminum alloy cable strand equipment according to claim 2, characterized in that: The bottom of the driving gear (205) is fixedly connected to a driving shaft (206), a linkage gear (207) is fixedly connected to the driving shaft (206), a chain (208) is meshedly connected between the two linkage gears (207), and a motor (209) is fixedly connected to the bottom end of one of the driving shafts (206).

4. The cleaning device for aluminum alloy cable strand equipment according to claim 1, characterized in that: A sliding groove (211) is provided in the middle of the tooth plate (204), and a sliding column (210) is slidably connected to the sliding groove (211), and the bottom end of the sliding column (210) is fixedly connected to the top end of the driving gear (205), and the connecting plate (212) is slidably connected to the mechanical compartment (201), and the mechanical compartment (201) is fixedly connected to the cleaning box (102).

5. The cleaning device for aluminum alloy cable strand equipment according to claim 1, characterized in that: The adjustment assembly (3) comprises support columns (301) fixedly connected to the four corners of the top surface of the lower support plate (213); the top end of the support column (301) is fixedly connected to the top plate (303); an upper support plate (302) slidably connected to the support column (301) is provided between the lower support plate (213) and the top plate (303); and a brush is also fixedly connected to the bottom surface of the upper support plate (302).

6. The cleaning device for aluminum alloy cable strand equipment according to claim 5, characterized in that: The top of the top plate (303) is fixedly connected with a fixing sleeve (304), the interior of the fixing sleeve (304) is fixedly connected with a clamping cover (308), the interior of the clamping cover (308) is penetrated by a lifting rod (307), and the lifting rod (307) penetrates the top plate (303) and is fixedly connected to the upper support plate (302).

7. The cleaning device for aluminum alloy cable strand equipment according to claim 6, characterized in that: A threaded rail (305) is provided on the inner side of the top of the fixing sleeve (304), and a knob (306) is threadedly connected to the threaded rail (305), and the bottom of the knob (306) is in contact with the outer side of the top of the clamping cover (308).

Citation Information

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