Rapid forming die for automobile sheet metal parts

By introducing baffle plates and spring mechanisms into the rapid forming mold of automobile sheet metal parts, and automatically collecting waste materials and using fans to clean dust, the problem of difficult waste and dust in the prior art is solved, and the internal cleaning and environmental cleaning of the mold is achieved. Protect.

CN222153524UActive Publication Date: 2024-12-13ANHUI USHEN MASCH MFG CO LTD
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Patent Information

Application Number
CN202420053702.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-09
Publication Date
2024-12-13
Estimated Expiration
2034-01-09

AI Technical Summary

Technical Problem

The waste and dust generated by the rapid forming mold of existing automotive sheet metal parts during stamping is difficult to effectively clean up, resulting in working environment pollution and dirt inside the mold being difficult to deal with.

Method used

A rapid forming mold for automobile sheet metal parts is designed. By setting a baffle and spring mechanism in the collection box, waste materials will automatically drop into the collection box, and the fan and air valve cover mechanisms are used to blow dust into the dust exhaust pipe for cleaning. Enable sealing and cleaning of the interior of the collection box.

Benefits of technology

It realizes automatic collection of waste materials and effective dust cleaning, avoids pollution and accumulation of dirt inside the mold, simplifies the cleaning process, and ensures the cleaning of the working environment and the long-term use of the mold.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile sheet metal, and discloses an automobile sheet metal part rapid forming die which comprises a workbench, side plates symmetrically arranged at the upper end of the workbench, a fixing plate fixedly connected to the upper ends of the side plates, a hydraulic air cylinder arranged at the lower end of the fixing plate, a stamping rod arranged at the lower end of the hydraulic air cylinder, and a lower die base arranged at the lower end of the stamping rod. And a discharging pipe is arranged at the lower end of the collecting box. According to the rapid forming die for the automobile sheet metal parts, waste materials obtained after stamping through the stamping rod are pulled outwards, the baffle is pulled out of the surrounding plate, namely, the waste materials fall into the collecting box along with gravity, the baffle is loosened, the baffle is inserted into the surrounding plate, then the interior of the collecting box can be sealed, and waste leakage is prevented; and then a fan is started to blow fine particles, dust and the like generated during stamping to a dust discharging pipe, then the interior of the collecting box can be cleaned up, and large metal plate waste materials can be discharged through a discharging pipe at the lower end.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile sheet metal, in particular to a rapid prototyping die for automobile sheet metal parts. Background Art

[0002] Sheet metal is a comprehensive cold processing technology for thin metal plates (usually less than 6mm thick), including shearing, punching / cutting / combining, folding, welding, riveting, splicing, forming (such as car bodies), etc. Its most notable feature is that the thickness of the same part is consistent. Products processed by the sheet metal industry are called sheet metal parts. Stamping dies are special process equipment that processes materials (metal or non-metal) into parts (or semi-finished products) in cold stamping. They are called cold stamping dies (commonly known as cold stamping dies). Stamping is a pressure processing method that uses a mold installed on a press to apply pressure to the material at room temperature to cause it to separate or plastically deform, thereby obtaining the desired parts.

[0003] According to the search, the Chinese patent document, announcement number: CN 211758041 U, discloses a rapid prototyping mold for automobile sheet metal parts. The synchronous output of the hydraulic cylinder makes the upper die seat move downward, and then the punch rod punches the sheet metal parts in the lower die seat, so that the sheet metal parts are quickly punched and formed. The waste material punched by the punch rod enters the drawer through the discharge hole. The setting of the inclined plate allows the waste material to fall into the through hole. The through hole is opened by pulling the plug plate, and the punched waste material on the inclined plate in the drawer is discharged from the through hole, which is convenient for collecting and cleaning the punched waste material. The operation is simple, avoiding direct discharge to the outside to pollute the working environment. The collected waste material can be discharged into a garbage bag or a storage box through the through hole for recycling. The device pulls the plug plate to discharge the waste material in the drawer, and then closes it by plugging it back, which undoubtedly adds some trouble. At the same time, the iron filings and dust generated by the punching may stick to the inner wall of the drawer and cannot come down, which is difficult to handle. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides a rapid prototyping mold for automobile sheet metal parts, which has the function of allowing waste materials from sheet metal stamping to fall into a collection box by pulling a baffle, and blowing iron filings, dust and the like generated by stamping to a dust exhaust pipe for unified treatment by starting a fan, thereby cleaning the inside of the collection box, thereby solving the above-mentioned technical problems.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rapid prototyping mold for automobile sheet metal parts, comprising a workbench, wherein side panels are symmetrically arranged on the upper end of the workbench, a fixed plate is fixedly connected to the upper end of the side panel, a hydraulic cylinder is arranged at the lower end of the fixed plate, a punching rod is arranged at the lower end of the hydraulic cylinder, a lower die seat is arranged at the lower end of the punching rod, a collecting box is arranged at the lower end of the workbench, and a discharge pipe is opened at the lower end of the collecting box.

[0008] Preferably, the lower die base is fixedly connected to the upper surface of the workbench, and a through hole is formed on the lower surface inside the lower die base and penetrates through the workbench.

[0009] Through the above technical solution, by starting the hydraulic cylinder, the hydraulic cylinder drives its punching rod to feed downward, and then the punching rod punches the sheet metal part in the lower die seat, so that the sheet metal part is quickly stamped and formed. After the punching rod completes the stamping, the waste material falls into the collection box through the through hole due to gravity.

[0010] Preferably, a first slot is formed through the upper surface of the collection box, the first slot is located directly below the through hole, the first slot is equal to the through hole opening in size and shape, and the upper end of the outer edge of the first slot is fixedly connected to a panel, and the upper end of the panel is fixedly connected to the workbench.

[0011] Through the above technical scheme, a surround is fixedly connected to the gap between the workbench and the collection box, and the workbench and the collection box are connected by the surround, and a first slot is opened on the inner wall of the surround. The first slot is located directly below the through hole and is equal to the size and shape of the through hole. The waste generated by the punching rod can fall into the collection box through the through hole and the first slot.

[0012] Preferably, second notches are opened on the front sides of the enclosure, first springs are arranged inside the second notches, and baffles are inserted into the inner walls of the enclosure.

[0013] Through the above technical solution, a second slot is opened on the front side of the enclosure, a first spring is arranged in the second slot, and a baffle is inserted and arranged inside the enclosure, so that the first slot can be opened or closed by pulling. When pulled open, the first spring is in a stretched stress state, and the first spring retracts immediately after the baffle is released.

[0014] Preferably, the front ends of both sides of the baffle are fixedly connected with protrusions, and the back sides of the protrusions are fixedly connected to the first spring.

[0015] Through the above technical scheme, when the waste material after being punched by the punching rod falls to the upper end of the baffle through the through hole with gravity, the baffle is pulled out of the enclosure by pulling the baffle outward, that is, the waste material falls into the collection box with gravity. At this time, the first springs on both sides of the enclosure are in a stretched stress state, and when the force applied to the baffle is released, the action of the first spring drives the protrusion to guide the baffle back into the enclosure, thereby being able to seal the inside of the collection box to prevent the waste material from leaking out.

[0016] Preferably, a bellows is provided on one side of the collecting box, a fan is provided inside the bellows, a dust exhaust pipe is provided on the other side of the collecting box, a third slot is provided on the tube surface of the dust exhaust pipe away from the collecting box, and an air valve cover is provided on the side of the bellows away from the collecting box, a second spring is provided inside the third slot, and one end of the second spring is fixedly connected to the air valve cover.

[0017] Through the above technical solution, after the waste material collected inside the collection box is full, by putting a plastic bag on the outer wall of the dust exhaust pipe and starting the fan, the fan will push the air valve cover, that is, generate wind force, so that the back of the air valve cover can be pushed, so that the air valve cover is opened and the second spring is stretched and stressed by the air valve cover, and the fine particles of dust generated by the waste material can be blown to the discharge port, so that the inside of the collection box can be cleaned. When the fan stops, due to the action of the second spring, the second spring can drive the air valve cover back to its position, so that the collection box can be closed and sealed, ensuring that no metal filings will escape from the collection box, and large sheet metal waste materials can be discharged through the discharge pipe at the lower end.

[0018] Compared with the prior art, the utility model provides a rapid prototyping die for automobile sheet metal parts, which has the following beneficial effects:

[0019] 1. The utility model provides a baffle plate, a first spring and other components. When the waste material is punched by the punching rod, it falls to the upper end of the baffle plate through the through hole due to gravity. By pulling the baffle plate outward, the baffle plate is pulled out of the enclosure plate, that is, the waste material falls into the collection box due to gravity. At this time, the first springs on both sides of the enclosure plate are in a stretched stress state. When the force applied to the baffle plate is released, the first spring acts to drive the convex block to guide the baffle plate to be inserted back into the enclosure plate, thereby sealing the interior of the collection box to prevent the waste material from leaking out.

[0020] 2. The utility model provides a fan and an air valve cover and other components. After the waste materials collected in the collection box are full, a plastic bag is put on the outer wall of the dust exhaust pipe and the fan is started. The fan will push the air valve cover, that is, generate wind force, thereby pushing the back of the air valve cover, so that the air valve cover is opened and the second spring is stretched and stressed by the air valve cover, and fine particles of dust generated by the waste materials are blown to the discharge port, thereby cleaning the inside of the collection box. When the fan stops, due to the action of the second spring, the second spring can drive the air valve cover back to its position, thereby closing and sealing the collection box to ensure that no metal filings escape from the collection box, and large sheet metal waste materials can be discharged through the discharge pipe at the lower end. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;

[0022] Figure 2 It is a schematic cross-sectional view of the structure of the utility model;

[0023] Figure 3 It is a three-dimensional schematic diagram of the collection box and other components of the utility model structure;

[0024] Figure 4 This is a three-dimensional schematic diagram of the dust exhaust pipe and other components of the utility model structure;

[0025] Figure 5 The utility model structure Figure 4 A is a partial enlarged schematic diagram of the middle part.

[0026] Among them: 1. workbench; 2. side plate; 3. fixed plate; 4. hydraulic cylinder; 5. punching rod; 6. lower die base; 7. collecting box; 8. through hole; 9. bellows; 10. fan; 11. dust exhaust pipe; 12. third notch; 13. air valve cover; 14. second spring; 15. discharge pipe; 71. first notch; 72. enclosure; 73. second notch; 74. first spring; 75. baffle; 76. bump. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-5A rapid prototyping mold for automobile sheet metal parts includes a workbench 1, a side plate 2 is symmetrically arranged on the upper end of the workbench 1, a fixed plate 3 is fixedly connected to the upper end of the side plate 2, a hydraulic cylinder 4 is arranged at the lower end of the fixed plate 3, a punching rod 5 is arranged at the lower end of the hydraulic cylinder 4, a lower die seat 6 is arranged at the lower end of the punching rod 5, a collecting box 7 is arranged at the lower end of the workbench 1, and a discharge pipe 15 is opened at the lower end of the collecting box 7.

[0029] Specifically, the lower die seat 6 is fixedly connected to the upper surface of the workbench 1, and a through hole 8 is formed in the lower surface of the lower die seat 6 through the workbench 1. The advantage is that by starting the hydraulic cylinder 4, the hydraulic cylinder 4 drives its punching rod 5 to feed downward, and then the punching rod 5 punches the sheet metal part in the lower die seat 6, so that the sheet metal part is quickly punched and formed, and the waste material after the punching rod 5 is punched falls into the collection box 7 through the through hole 8 due to gravity.

[0030] Specifically, a first notch 71 is formed through the upper surface of the collection box 7. The first notch 71 is located directly below the through hole 8. The first notch 71 is equal in size and shape to the through hole 8. A panel 72 is fixedly connected to the upper end of the outer edge of the first notch 71. The upper end of the panel 72 is fixedly connected to the workbench 1. The advantage is that the panel 72 is fixedly connected to the gap between the workbench 1 and the collection box 7. The workbench 1 and the collection box 7 are connected by the panel 72. The first notch 71 is formed on the middle inner wall of the panel 72 and located on the upper surface of the collection box 7. The first notch 71 is located directly below the through hole 8 and is equal in size and shape to the through hole 8. The waste materials generated by the punching of the punching rod 5 can fall into the collection box 7 through the through hole 8 and the first notch 71.

[0031] Specifically, the front sides of the enclosure 72 are provided with second notches 73, the interior of the second notches 73 is provided with first springs 74, and the inner wall of the enclosure 72 is plugged with baffles 75. The advantages are:

[0032] Specifically, the front ends of both sides of the baffle 75 are fixedly connected with protrusions 76, and the backs of the protrusions 76 are fixedly connected to the first springs 74. The advantage is that when the waste materials after being punched by the punching rod 5 fall to the upper end of the baffle 75 through the through hole 8 with gravity, the baffle 75 is pulled out of the enclosure 72 by pulling the baffle 75 outward, that is, the waste materials fall into the collection box 7 with gravity, and the first springs 74 on both sides of the enclosure 72 are in a stretched stress state at this time, and when the force applied to the baffle 75 is released, the first spring 74 drives the protrusions 76 to guide the baffle 75 to be inserted back into the enclosure 72, so that the inside of the collection box 7 can be sealed to prevent the waste materials from leaking out.

[0033] Specifically, a bellows 9 is provided on one side of the collecting box 7, a fan 10 is provided inside the bellows 9, a dust exhaust pipe 11 is provided on the other side of the collecting box 7, a third slot 12 is provided on the tube surface of the dust exhaust pipe 11 away from the collecting box 7, and an air valve cover 13 is provided on the side of the dust exhaust pipe 11 away from the collecting box 7, a second spring 14 is provided inside the third slot 12, and one end of the second spring 14 is fixedly connected to the air valve cover 13. The advantage is that after the waste material collected inside the collection box 7 is full, by putting a plastic bag on the outer wall of the dust exhaust pipe 11 and starting the fan 10, the fan 10 will push the air valve cover 13, that is, generate wind force, so as to push the back side of the air valve cover 13, so that the air valve cover 13 is opened and the second spring 14 is stretched and stressed by the air valve cover 13, so that the fine particles, dust and the like generated during stamping can be blown to the dust exhaust pipe 11, so that the inside of the collection box 7 can be cleaned, and when the fan 10 stops, that is, due to the action of the second spring 14, the second spring 14 can drive the air valve cover 13 to return to its original position, so that the collection box 7 can be closed and sealed, ensuring that no metal filings will escape from the collection box 7, and large sheet metal waste materials can be discharged through the discharge pipe 15 at the lower end.

[0034] When the force applied to baffle plate 75 is released, the projection 76 of first spring 74 will guide baffle plate 75 back into the interior of the enclosure plate 72, thereby sealing the interior of the collection box 7 to prevent leakage of waste material. When the waste material collected in the collection box 7 is full, the plastic bag can be connected to the outer wall of the dust exhaust pipe 11 by starting the wind. The fan 10 pushes the air valve cover 13, that is, generates wind force, thereby pushing the back side of the air valve cover 13, so that the air valve cover 13 is opened and the second spring 14 is stretched and stressed by the air valve cover 13, so that the fine particles, dust and the like generated during stamping are blown to the dust exhaust pipe 11, and then the inside of the collection box 7 can be cleaned. When the fan 10 stops, that is, due to the action of the second spring 14, the second spring 14 can drive the air valve cover 13 to return to its original position, so that the collection box 7 can be closed and sealed, ensuring that no metal filings will escape from the collection box 7, and large sheet metal waste materials can be discharged through the discharge pipe 15 at the lower end.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rapid prototyping die for automobile sheet metal parts, comprising a workbench (1), characterized in that: The upper end of the workbench (1) is symmetrically provided with side plates (2), the upper end of the side plates (2) is fixedly connected with a fixed plate (3), the lower end of the fixed plate (3) is provided with a hydraulic cylinder (4), the lower end of the hydraulic cylinder (4) is provided with a punching rod (5), the lower end of the punching rod (5) is provided with a lower die seat (6), the lower end of the workbench (1) is provided with a collecting box (7), and the lower end of the collecting box (7) is provided with a discharge pipe (15).

2. The rapid prototyping mold for automobile sheet metal parts according to claim 1, characterized in that: The lower die base (6) is fixedly connected to the upper surface of the workbench (1), and a through hole (8) is provided on the lower surface inside the lower die base (6) and penetrates through the workbench (1).

3. The rapid prototyping mold for automobile sheet metal parts according to claim 1, characterized in that: A first notch (71) is formed through the upper surface of the collection box (7), the first notch (71) is located directly below the through hole (8), the first notch (71) is equal in size and shape to the through hole (8), and a surrounding plate (72) is fixedly connected to the upper end of the outer edge of the first notch (71), and the upper end of the surrounding plate (72) is fixedly connected to the workbench (1).

4. The rapid prototyping die for automobile sheet metal parts according to claim 3, characterized in that: Second notches (73) are provided on the front sides of both sides of the enclosure (72), a first spring (74) is arranged inside the second notch (73), and a baffle (75) is inserted into the inner wall of the enclosure (72).

5. The rapid prototyping die for automobile sheet metal parts according to claim 4, characterized in that: The front ends of both sides of the baffle (75) are fixedly connected with protrusions (76), and the back surfaces of the protrusions (76) are fixedly connected to the first springs (74).

6. The rapid prototyping mold for automobile sheet metal parts according to claim 1, characterized in that: A bellows (9) is arranged on one side of the collection box (7), a fan (10) is arranged inside the bellows (9), a dust exhaust pipe (11) is arranged on the other side of the collection box (7), a third notch (12) is provided on the pipe surface of the dust exhaust pipe (11) away from the collection box (7), and a damper cover (13) is arranged on the side of the dust exhaust pipe (11) away from the collection box (7), a second spring (14) is arranged inside the third notch (12), and one end of the second spring (14) is fixedly connected to the damper cover (13).