Industrial robot wire rod processing intelligent equipment
By designing automatic feeding and cutting mechanisms, the problem of high manual feeding costs in existing intelligent wire processing equipment is solved, and the automation and efficiency of wire processing is realized, and wires of different lengths can be accurately cut according to needs.
Patent Information
- Application Number
- CN202420691260.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-07
AI Technical Summary
Existing intelligent wire processing equipment requires manual feeding during the cutting process, resulting in high labor costs and the inability to achieve automated and efficient wire length cutting.
An intelligent equipment for wire processing of industrial robots is designed, using a conveying mechanism, a fixing mechanism and a cutting mechanism. The conveying motor drives the conveying wheel and belt disc to rotate, the electric telescopic rod pushes the pushing plate and the fixed wheel to move, and the servo motor drives the threaded rod and slide. The block rotates, combined with the range finder and pressure sensor, to achieve automatic feeding and cutting.
It improves the stability of feeding and cutting accuracy, and can automatically cut wires of different lengths according to requirements, reduces labor costs, and realizes automation and efficiency of wire processing.
Smart Images

Figure CN222153745U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire material processing, and specifically is an industrial robot wire material processing intelligent equipment. Background Art
[0002] Intelligent wire processing equipment refers to equipment that uses advanced automation, robotics and intelligent control systems to complete the wire processing process. These equipment can improve production efficiency, reduce labor costs, and provide higher processing accuracy and consistency.
[0003] Wires usually need to be cut according to the required length during processing, but some existing devices require manual feeding during cutting, resulting in high labor costs. Utility Model Content
[0004] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0005] The utility model is an industrial robot wire processing intelligent equipment, including a support column, the top of the support column is fixedly connected with an operating table, the side of the operating table away from the support column is fixedly connected with two limit blocks, a material drop trough is opened on the operating table, the side of the operating table away from the support column is fixedly connected with a controller, the side of the operating table close to the support column is fixedly connected with a material guide plate, and the characteristic is that it also includes: a conveying mechanism, the conveying mechanism includes a fixed plate fixedly connected to the top of the operating table, a first mounting frame is connected to the bottom of the front valley of the fixed plate, the first mounting frame is connected to a conveying wheel for rotation inside one end of the fixed plate, a conveying motor is fixedly connected to the side of the operating table close to the support column, the top output end of the conveying motor passes through the top of the operating table and extends, and the top output end of the conveying motor passes through the bottom of the first mounting frame and extends. This arrangement is to drive the conveying wheel to feed materials by the feeding motor.
[0006] Furthermore, the top output end of the conveying motor is fixedly connected to the conveying wheel, and the bottom output end of the conveying motor is fixedly connected to the first belt pulley, the inner wall of the first belt pulley is rotatably connected to a belt, and the inner wall of an end of the belt away from the first belt pulley is rotatably connected to a second belt pulley, and the second belt pulley is fixedly connected to a rotating rod on the side close to the operating table, and the rotating rod is rotatably connected to the operating table, the rotating rod passes through the top of the operating table and extends, the rotating rod passes through the bottom of the first mounting frame and extends, and the end of the rotating rod away from the second belt pulley is fixedly connected to the bottom of the conveying wheel. This arrangement is for the first belt pulley to drive the second belt pulley to rotate through the belt, so that the two feeding wheels feed at the same time.
[0007] Furthermore, a fixing mechanism is provided on the top of the operating table, and the fixing mechanism includes a mounting plate fixedly connected to the top of the operating table, and a first electric telescopic rod is fixedly connected to a side of the mounting plate close to the fixing plate.
[0008] Furthermore, a push plate is fixedly connected to the output end of the first electric telescopic rod, a second mounting bracket is fixedly connected to the side of the push plate away from the first electric telescopic rod, and a fixed wheel is rotatably connected to the inside of one end of the second mounting bracket away from the push plate. This arrangement is used to push the push plate through the electric telescopic rod, and the push plate pushes the fixed wheel so that the wire is tightly fitted with the feeding wheel.
[0009] Furthermore, a cutting mechanism is provided on the top of the operating table, and the cutting mechanism includes a U-shaped frame fixedly connected to the top of the operating table, a second electric telescopic rod is fixedly connected to the internal top wall of the U-shaped frame, a fixing ring is fixedly connected to the output end of the second electric telescopic rod, a cutting motor is fixedly connected to the inner wall of the fixing ring, and a cutting blade is fixedly connected to the output end of the cutting motor. This arrangement is to drive the cutting blade to rotate by the cutting motor, thereby cutting the wire.
[0010] Furthermore, an adjustment mechanism is provided on the top of the operating table, and the adjustment mechanism includes a servo motor fixedly connected to the top of the operating table, a threaded rod is fixedly connected to the output end of the servo motor, and a first slider is threadedly connected to the outer wall of the threaded rod. This arrangement is to drive the threaded rod to rotate by the servo motor, so that the first slider moves along the threaded rod.
[0011] Furthermore, one end of the threaded rod away from the servo motor is rotatably connected to a fixed block, three fixed blocks are provided, and one side of the two front fixed blocks close to each other is fixedly connected to a sliding rod.
[0012] Furthermore, the outer wall of the sliding rod is slidably connected to a second sliding block, a baffle is fixedly connected to the side where the first sliding block and the second sliding block are close to each other, a pressure sensor is fixedly connected to the inside of the baffle away from the motor, and a rangefinder is fixedly connected to the side of the fixed block close to the second sliding block. This arrangement is used to control the cutting length by measuring the distance between the baffle and the rangefinder through the rangefinder.
[0013] The utility model has the following beneficial effects:
[0014] The utility model drives the conveying wheel to rotate through the conveying motor, and at the same time the conveying motor drives the first belt pulley to rotate, the first belt pulley drives the second belt pulley to rotate through the belt, the second belt pulley drives the rotating rod to rotate, and the rotating rod drives the rotation, so that the two conveying wheels rotate at the same time, increasing the stability of feeding.
[0015] The utility model pushes the push plate to move toward the direction close to the conveying wheel through the first electric telescopic rod, the push plate pushes the second mounting frame to move, the second mounting frame pushes the fixed wheel to move, so that the wire is fixed between the conveying wheel and the fixed wheel, preventing the wire from slipping during the feeding process.
[0016] The utility model drives the threaded rod to rotate by a servo motor, and the rotation of the threaded rod drives the first slider to move along the threaded rod, and the movement of the first slider drives the baffle to move, and the baffle drives the second slider to move. Because the detection point of the rangefinder is flush with the right side of the cutting piece, and the left side of the second slider is flush with the left side of the baffle, the distance measured by the rangefinder to the second slider is the length of the cut wire, so that wires of different lengths can be accurately cut according to needs.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the conveying mechanism of the utility model;
[0021] Figure 3 This is a schematic diagram of the fixing mechanism structure of the utility model;
[0022] Figure 4 This is a schematic diagram of the cutting mechanism structure of the utility model;
[0023] Figure 5 It is a schematic diagram of the structure of the regulating mechanism of the utility model.
[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0025] In the figure: 1, support column; 11, operating table; 12, placement slot; 13, material drop slot; 14, controller; 15, material guide plate; 2, conveying mechanism; 201, fixing plate; 202, first mounting frame; 203, conveying wheel; 204, conveying motor; 205, first belt pulley; 206, belt; 207, second belt pulley; 208, rotating rod; 3, fixing mechanism; 301, mounting plate; 302, first electric telescopic rod; 303, push plate ; 304, second mounting frame; 305, fixed wheel; 4, cutting mechanism; 401, U-shaped frame; 402, second electric telescopic rod; 403, fixed ring; 404, cutting motor; 405, cutting blade; 5, adjusting mechanism; 501, servo motor; 502, threaded rod; 503, first slider; 504, fixed block; 505, slide rod; 506, second slider; 507, baffle; 508, pressure sensor; 509, rangefinder. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1 - Figure 5 As shown, it includes a support column 1, a control table 11 is fixedly connected to the top of the support column 1, two limit blocks 12 are fixedly connected to the side of the control table 11 away from the support column 1, a material drop chute 13 is provided on the control table 11, a controller 14 is fixedly connected to the side of the control table 11 away from the support column 1, and a material guide plate 15 is fixedly connected to the side of the control table 11 close to the support column 1, and also includes:
[0028] The conveying mechanism 2 includes a fixed plate 201 fixedly connected to the top of the operating table 11, a first mounting frame 202 is connected to the bottom of the front of the fixed plate 201, and a conveying wheel 203 is rotatably connected to one end of the first mounting frame 202 inside the fixed plate 201, and a conveying motor 204 is fixedly connected to one side of the operating table 11 close to the support column 1, and the top output end of the conveying motor 204 passes through the top of the operating table 11 and extends, and the top output end of the conveying motor 204 passes through the bottom of the first mounting frame 202 and extends;
[0029] Among them, the top output end of the conveying motor 204 is fixedly connected to the conveying wheel 203, and the bottom output end of the conveying motor 204 is fixedly connected to the first belt pulley 205, the inner wall of the first belt pulley 205 is rotatably connected to the belt 206, and the inner wall of the end of the belt 206 away from the first belt pulley 205 is rotatably connected to the second belt pulley 207, and the second belt pulley 207 is fixedly connected to a rotating rod 208 on the side close to the operating table 11, and the rotating rod 208 is rotatably connected to the operating table 11, the rotating rod 208 passes through the top of the operating table 11 and extends, the rotating rod 208 passes through the bottom of the first mounting frame 202 and extends, and the end of the rotating rod 208 away from the second belt pulley 207 is fixedly connected to the bottom of the conveying wheel 203.
[0030] A fixing mechanism 3 is disposed on the top of the operating platform 11 . The fixing mechanism 3 includes a mounting plate 301 fixedly connected to the top of the operating platform 11 . A first electric telescopic rod 302 is fixedly connected to one side of the mounting plate 301 close to the fixing plate 201 .
[0031] The output end of the first electric telescopic rod 302 is fixedly connected to a push plate 303 , a side of the push plate 303 away from the first electric telescopic rod 302 is fixedly connected to a second mounting frame 304 , and an end of the second mounting frame 304 away from the push plate 303 is rotatably connected to a fixed wheel 305 inside.
[0032] A cutting mechanism 4 is provided on the top of the operating table 11, and the cutting mechanism 4 includes a U-shaped frame 401 fixedly connected to the top of the operating table 11, a second electric telescopic rod 402 is fixedly connected to the inner top wall of the U-shaped frame 401, a fixing ring 403 is fixedly connected to the output end of the second electric telescopic rod 402, a cutting motor 404 is fixedly connected to the inner wall of the fixing ring 403, and a cutting blade 405 is fixedly connected to the output end of the cutting motor 404.
[0033] An adjustment mechanism 5 is provided on the top of the operating platform 11 . The adjustment mechanism 5 includes a servo motor 501 fixedly connected to the top of the operating platform 11 . A threaded rod 502 is fixedly connected to the output end of the servo motor 501 . A first slider 503 is threadedly connected to the outer wall of the threaded rod 502 .
[0034] One end of the threaded rod 502 away from the servo motor 501 is rotatably connected to a fixed block 504 , three fixed blocks 504 are provided, and a sliding rod 505 is fixedly connected to one side of the two front fixed blocks 504 close to each other.
[0035] The outer wall of the slide bar 505 is slidably connected to the second slide block 506, a baffle 507 is fixedly connected to the side where the first slide block 503 and the second slide block 506 are close to each other, a pressure sensor 508 is fixedly connected inside the side of the baffle 507 away from the motor, and a rangefinder 509 is fixedly connected to the side of the fixed block 504 close to the second slide block 506.
[0036] When in use, place the wire on the limit block 12, then set the cutting length through the controller 14, start the device, and the servo motor 501 will start to drive the threaded rod 502 to rotate. The rotation of the threaded rod 502 will drive the first slider 503 to move along the threaded rod 502. The movement of the first slider 503 will drive the baffle 507 to move, and the baffle will drive the second slider 506 to move. Because the detection point of the rangefinder 509 is flush with the right side of the cutting blade 405, and the left side of the second slider 506 is flush with the left side of the baffle 507, the distance measured by the rangefinder 509 to the second slider 506 is the length of the cut wire. Therefore, wires of different lengths can be accurately cut according to needs. When the distance measured by the distance meter 509 is the same as the length output by the controller 14, the controller 14 will stop the servo motor 501 and start the first electric telescopic rod 302 at the same time. The first electric telescopic rod 302 will push the push plate 303 to move in the direction close to the conveying wheel 203, and the push plate 303 will push the second mounting bracket 304 to move, and the second mounting bracket 304 will push the fixed wheel 305 to move, so that the wire is fixed between the conveying wheel 203 and the fixed wheel 305 to prevent the wire from slipping during the feeding process, which affects the feeding effect. The conveying electric The conveying motor 204 drives the conveying wheel 203 to rotate, and the conveying motor 204 drives the first belt pulley 205 to rotate. The first belt pulley 205 drives the second belt pulley 207 to rotate through the belt 206. The second belt pulley 207 drives the rotating rod 208 to rotate, and the rotating rod 208 drives 209 to rotate, so that the two conveying wheels 203 rotate at the same time, increasing the stability of feeding. When the wire contacts the pressure sensor 508 on the baffle 507, it squeezes the pressure sensor 508, causing the pressure of the pressure sensor 508 to change. The controller 14 will change the pressure according to the pressure transmitted by the rotating rod 208. The pressure stops the conveying motor 204, and starts the second electric telescopic rod 402 and the cutting motor 404 at the same time. The second electric telescopic rod 402 will push the cutting motor 404 to move downward, and the cutting motor 404 will drive the cutting blade 405 to rotate, so as to cut now. After the cutting is completed, the second electric telescopic rod 402 will shrink to the initial position, and the cut wire will fall through the blanking trough 13 and be collected after passing through the guide plate 15. After the wire falls, the pressure of the pressure sensor 508 returns to the initial state, and the controller 14 will start the conveying wheel 203 again to feed the material, so as to perform continuous cutting, which is more intelligent.
[0037] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An industrial robot wire processing intelligent equipment, comprising a support column (1), a top of the support column (1) is fixedly connected to an operating table (11), a side of the operating table (11) away from the support column (1) is fixedly connected to two limit blocks (12), a material drop chute (13) is provided on the operating table (11), a side of the operating table (11) away from the support column (1) is fixedly connected to a controller (14), and a side of the operating table (11) close to the support column (1) is fixedly connected to a material guide plate (15), characterized in that: Also includes: A conveying mechanism (2), the conveying mechanism (2) comprising a fixed plate (201) fixedly connected to the top of the operating table (11), a first mounting frame (202) being connected to the bottom of the front of the fixed plate (201), a conveying wheel (203) being rotatably connected to one end of the first mounting frame (202) inside the fixed plate (201), a conveying motor (204) being fixedly connected to a side of the operating table (11) close to the support column (1), a top output end of the conveying motor (204) passing through the top of the operating table (11) and extending, and a top output end of the conveying motor (204) passing through the bottom of the first mounting frame (202) and extending; The top output end of the conveying motor (204) is fixedly connected to the conveying wheel (203), the bottom output end of the conveying motor (204) is fixedly connected to a first belt pulley (205), the inner wall of the first belt pulley (205) is rotatably connected to a belt (206), the inner wall of one end of the belt (206) away from the first belt pulley (205) is rotatably connected to a second belt pulley (207), a side of the second belt pulley (207) close to the operating table (11) is fixedly connected to a rotating rod (208), the rotating rod (208) is rotatably connected to the operating table (11), the rotating rod (208) passes through the top of the operating table (11) and extends, the rotating rod (208) passes through the bottom of the first mounting frame (202) and extends, and the end of the rotating rod (208) away from the second belt pulley (207) is fixedly connected to the bottom of the conveying wheel (203).
2. The industrial robot wire processing intelligent equipment according to claim 1, characterized in that: A fixing mechanism (3) is provided on the top of the operating table (11), and the fixing mechanism (3) comprises a mounting plate (301) fixedly connected to the top of the operating table (11), and a first electric telescopic rod (302) is fixedly connected to a side of the mounting plate (301) close to the fixing plate (201).
3. The industrial robot wire processing intelligent equipment according to claim 2, characterized in that: The output end of the first electric telescopic rod (302) is fixedly connected to a push plate (303), a side of the push plate (303) away from the first electric telescopic rod (302) is fixedly connected to a second mounting frame (304), and an end of the second mounting frame (304) away from the push plate (303) is rotatably connected to a fixed wheel (305) inside.
4. The industrial robot wire processing intelligent equipment according to claim 1, characterized in that: A cutting mechanism (4) is arranged on the top of the operating table (11), the cutting mechanism (4) comprising a U-shaped frame (401) fixedly connected to the top of the operating table (11), a second electric telescopic rod (402) being fixedly connected to the top wall inside the U-shaped frame (401), a fixing ring (403) being fixedly connected to the output end of the second electric telescopic rod (402), a cutting motor (404) being fixedly connected to the inner wall of the fixing ring (403), and a cutting blade (405) being fixedly connected to the output end of the cutting motor (404).
5. The industrial robot wire processing intelligent equipment according to claim 1, characterized in that: An adjustment mechanism (5) is provided on the top of the operating table (11), the adjustment mechanism (5) comprising a servo motor (501) fixedly connected to the top of the operating table (11), a threaded rod (502) fixedly connected to the output end of the servo motor (501), and a first sliding block (503) threadedly connected to the outer wall of the threaded rod (502).
6. The industrial robot wire processing intelligent equipment according to claim 5, characterized in that: One end of the threaded rod (502) away from the servo motor (501) is rotatably connected to a fixed block (504), three fixed blocks (504) are provided, and a sliding rod (505) is fixedly connected to the side of the two front fixed blocks (504) close to each other.
7. The industrial robot wire processing intelligent equipment according to claim 6, characterized in that: The outer wall of the slide bar (505) is slidably connected to a second slide block (506); a baffle (507) is fixedly connected to a side where the first slide block (503) and the second slide block (506) are close to each other; a pressure sensor (508) is fixedly connected to the inside of the baffle (507) at a side away from the motor; and a rangefinder (509) is fixedly connected to a side of the fixed block (504) close to the second slide block (506).
